Pipe Bending Guidelines; To Flare The Pipe End; To Braze The Pipe End; Using The Stop Valve And Service Port - Daikin ERGA08DAV3 Installer's Reference Manual

7 Installation
Piping size Tightening
(mm) torque (N•m)
Ø6.4 15~17
Ø15.9 63~75
7.5.4

Pipe bending guidelines

Use a pipe bender for bending. All pipe bends should be as gentle
as possible (bending radius should be 30~40 mm or larger).
7.5.5

To flare the pipe end

CAUTION
▪ Incomplete flaring may cause refrigerant gas leakage.
▪ Do NOT re-use flares. Use new flares to prevent
refrigerant gas leakage.
▪ Use flare nuts that are included with the unit. Using
different flare nuts may cause refrigerant gas leakage.
1 Cut the pipe end with a pipe cutter.
2 Remove burrs with the cut surface facing down so that the
chips do NOT enter the pipe.
a b
a Cut exactly at right angles.
b Remove burrs.
3 Remove the flare nut from the stop valve and put the flare nut
on the pipe.
4 Flare the pipe. Set exactly at the position as shown in the
following figure.
A
Flare tool for R32
(clutch type)
Clutch type
(Ridgid-type)
A 0~0.5 mm 1.0~1.5 mm
5 Check that the flaring is properly made.
a b
c
a Flare's inner surface MUST be flawless.
b The pipe end MUST be evenly flared in a perfect circle.
c Make sure the flare nut is fitted.
7.5.6

To braze the pipe end

The indoor unit and outdoor unit have flare connections. Connect
both ends without brazing. If brazing should be needed, take the
following into account:
▪ When brazing, blow through with nitrogen to prevent creation of
large quantities of oxidised film on the inside of the piping. This
film adversely affects valves and compressors in the refrigerating
system and prevents proper operation.
Installer reference guide
32
Flare Flare shape
dimensions (A) (mm)
(mm)
90°
±2
8.7~9.1
A
19.3~19.7
R=
0.4~0.8
Conventional flare tool
Wing nut type
(Imperial-type)
1.5~2.0 mm
▪ Set the nitrogen pressure to 20 kPa (0.2 bar) (just enough so it
can be felt on the skin) with a pressure-reducing valve.
a b
f
a Refrigerant piping
b Part to be brazed
c Taping
d Manual valve
e Pressure-reducing valve
f Nitrogen
▪ Do NOT use anti-oxidants when brazing pipe joints.
Residue can clog pipes and break equipment.
▪ Do NOT use flux when brazing copper-to-copper refrigerant
piping. Use phosphor copper brazing filler alloy (BCuP), which
does not require flux.
Flux has an extremely harmful influence on refrigerant piping
systems. For instance, if chlorine based flux is used, it will cause
pipe corrosion or, in particular, if the flux contains fluorine, it will
deteriorate the refrigerant oil.
▪ Always protect the surrounding surfaces (e.g. insulation foam)
from heat when brazing.
7.5.7

Using the stop valve and service port

To handle the stop valve
Take the following guidelines into account:
▪ The stop valves are factory closed.
▪ The following figure shows the stop valve parts required when
handling the valve.
a
b
c
d
a Service port and service port cap
b Valve stem
c Field piping connection
d Stem cap
▪ Keep both stop valves open during operation.
▪ Do NOT apply excessive force to the valve stem. Doing so may
break the valve body.
▪ ALWAYS make sure to secure the stop valve with a spanner, then
loosen or tighten the flare nut with a torque wrench. Do NOT place
the spanner on the stem cap, as this could cause a refrigerant
leak.
a Spanner
b Torque wrench
▪ When it is expected that the operating pressure will be low (e.g.
when cooling will be performed while the outside air temperature
is low), sufficiently seal the flare nut in the stop valve on the gas
line with silicon sealant to prevent freezing.
ERGA04~08DAV3(A) + EHVZ04+08S18+23DA +
c d e
f
a
b
EHVZ04+08S18+23DJ
Daikin Altherma 3 R F
4P495249-1B – 2019.06