Vulcan-Hart VG40 Installation & Operation Manual

Vulcan-Hart VG40 Installation & Operation Manual

Braising pans
Hide thumbs Also See for VG40:

Advertisement

VG30, VG40, VE30 & VE40 BRAISING PANS
MODELS
VG30
ML-126847
VG40
ML-126848
VE30
ML-152047
VE40
ML-152048
and service provider in your area, visit our website at www.vulcanequipment.com
VULCAN
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANEQUIPMENT.COM
For additional information on Vulcan or to locate an authorized parts
INSTALLATION &
OPERATION MANUAL
Model VE40
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
FORM 31227 Rev. C (September 2020)

Advertisement

Table of Contents
loading

Summary of Contents for Vulcan-Hart VG40

  • Page 1 INSTALLATION & OPERATION MANUAL VG30, VG40, VE30 & VE40 BRAISING PANS MODELS VG30 ML-126847 VG40 ML-126848 VE30 ML-152047 VE40 ML-152048 Model VE40 For additional information on Vulcan or to locate an authorized parts and service provider in your area, visit our website at www.vulcanequipment.com VULCAN 3600 NORTH POINT BLVD.
  • Page 2 IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS GENERAL ................................4 INSTALLATION ..............................4 Unpacking ................................4 Location ................................4 Installation Codes and Standards ........................6 Leveling and Anchoring the Tilting Braising Pan ....................6 Service Connections ............................6 Gas Connections .............................7 Testing the Gas Supply System ........................7 Ventilation ................................7 Control Circuit Power Connection — Gas Braising Pans ................7 Electrical Connections .............................8 Installation Diagram ............................9 OPERATION ...............................10...
  • Page 4: General

    Vulcan Tilting Braising Pans are available in two sizes. Models VG30 and VE30 have a 30-gallon (114 L) capacity, and Models VG40 and VE40 have a 40-gallon (151 L) capacity. The tilting braising pan is a versatile piece of equipment. It allows you to stew, simmer, pan fry, braise, grill or sauté, and all with a very uniform heat pattern.
  • Page 5 The installation location must allow adequate clearances for servicing and proper operation. Recommended clearances are 24" (61 cm) on the sides and back (for servicing), and 36" (91 cm) on the front. The braising pan must be installed so that the flow of combustion and ventilation air will not be obstructed. Adequate clearance for air openings into the combustion chamber must be provided.
  • Page 6: Installation Codes And Standards

    INSTALLATION CODES AND STANDARDS Your Vulcan tilting braising pan must be installed in accordance with: In the United States: 1. State and local codes, or in the absence of local codes, with: 2. National Fuel Gas Code ANSI-Z223.1 (latest edition), available from The American Gas Association, Inc., 1515 Wilson Boulevard, Arlington, VA 22209.
  • Page 7: Gas Connections

    GAS CONNECTIONS (See Fig. 2) All gas supply connections and any pipe joint compound used must be resistant to the action of propane gases. Connect a " (nominal) gas supply to the braising pan. Recommended incoming gas line pressure is 7" W.C.
  • Page 8: Electrical Connections

    ELECTRICAL CONNECTIONS (SEE FIG. 2) Electrical and grounding connections must comply with the national electrical code and/or other local codes. Disconnect the electrical power to the machine and follow lockout / tagout procedures. The field connection box for field wire connection of Models VE30 and VE40 is located at the back of the braising pan.
  • Page 9: Installation Diagram

    Noncombustible Rear Sides 6. This appliance is manufactured for commercial installation only and is not intended for home use. BTU/hr. MODEL Input VG30 90,000 VG40 120,000 MODEL VE30 12 KW 12 KW 12 WK VE40 16 KW 16 KW 16 KW 8.75"...
  • Page 10: Operation

    OPERATION The tilting braising pan and its parts are hot. Use care when operating, cleaning or servicing the braising pan. BEFORE FIRST USE Use a noncorrosive, grease-dissolving commercial cleaner to clean the protective metal oils from all surface parts and the interior of the tilting braising pan. Follow the cleaner manufacturer's directions. Rinse thoroughly and drain the pan.
  • Page 11 Lighting and Shutdown of Pilot Lighting instructions are also located on the front panel. 1. Turn main gas supply to the braising pan to the ON position at the shutoff valve. 2. Lower the braising pan (see OPERATION OF LIFTING SYSTEM in this manual). The braising pan will not operate with the pan in the UP position (5 degrees or higher from horizontal).
  • Page 12: Electric Heat Braising Pans

    ELECTRIC HEAT BRAISING PANS Controls (see Fig. 3) Thermostat — Sets desired cooking temperature. On/Off Switch (Black) — Turns the braising pan on and off. Amber Light — When lit, indicates the machine is turned on. Heat Light (Red) — When lit, indicates the thermostat is calling for heat. Auto.
  • Page 13: Unloading Prepared Foods

    Braising Pans with Manual Lift (Standard) 1. The crank for the manual lift system is shipped separately. 2. There are two pins on one end of the crank. Insert the crank through the hole on the control panel so that the two pins engage in the slots of the speed reducer coupling located behind the panel. 3.
  • Page 14: Steaming Inserts (Optional)

    (Models VE30 or VG30) can be loaded with a maximum of two 12" x 20" x 4" (30 cm x 50.8 cm x 10 cm) deep steaming pans. The 40-gallon (151 L) pan (Models VE40 or VG40) will accept up to three steam pans of this same size.
  • Page 15: Stainless Steel Equipment Care And Cleaning

    STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Supplied courtesy of NAFEM. For more information, visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust.
  • Page 16 Treat your water. Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist. Keep your food equipment clean.
  • Page 17: Cleaning

    CLEANING Disconect the electrical power to the machine and follow lockout / tagout procedures before cleaning. Clean your braising pan regularly. Keep the plate surface clean. To produce evenly cooked, perfectly braised products, keep the pan surface free from carbonized grease. Carbonized grease on the surface hinders the transfer of heat from the pan surface to the food.
  • Page 18: Compression Draw-Off Valve Cleaning Instructions

    COMPRESSION DRAW-OFF VALVE CLEANING INSTRUCTIONS Daily After Use Remove draw-off valve stem assembly for cleaning (fig. 7). Turn the valve handle counterclockwise until it stops. Pull the valve handle back until it stops. Turn large hex nut counterclockwise until the valve stem assembly is loose. Pull the assembly straight out of the valve body.
  • Page 19: Cooking Guidelines (Domestic Measurements)

    Temperature (°F) Simmering 200 Max. Sautéing 225 to 275 Searing 300 to 350 Frying 325 to 375 Grilling 350 to 425 BATCHES VG30/VE30 VG40/VE40 PORTION TEMP. PER LOAD PER LOAD QTY. PORTIONS QTY. PORTIONS ITEM SIZE (°F) HOUR BREAKFAST FOODS...
  • Page 20 BATCHES VG30/VE30 VG40/VE40 PORTION TEMP. PER LOAD PER LOAD ITEM SIZE (°F) HOUR QTY. PORTIONS QTY. PORTIONS VEGETABLES CANNED 3 oz. 30 lb. 45 lb. FRESH Beans, Wax, Green 3 oz. 25 lb. 50 lb. Beets 3 oz. 30 lb.
  • Page 21 BATCHES VG30/VE30 VG40/VE40 PORTION TEMP. PER LOAD PER LOAD QTY. PORTIONS QTY. PORTIONS ITEM SIZE (°F) HOUR CHICKEN Pan Fried 2 – 50 pieces 80 pieces Whole 2 oz. 350 – 200 16 – 5 lb. 24 – 5 lb.
  • Page 22: Cooking Guidelines (Metric Measurements)

    Temperature (°C) Simmering 93.3 Max. Sautéing 107 to 135 Searing 149 to 177 Frying 163 to 191 Grilling 177 to 218 BATCHES VG30/VE30 VG40/VE40 PORTION TEMP. PER LOAD PER LOAD QTY. PORTIONS QTY. PORTIONS ITEM SIZE (°C) HOUR BREAKFAST FOODS...
  • Page 23 BATCHES VG30/VE30 VG40/VE40 PORTION TEMP. PER LOAD PER LOAD ITEM SIZE (°C) HOUR QTY. PORTIONS QTY. PORTIONS VEGETABLES CANNED 85 g 14 kg 20 kg FRESH Beans, Wax, Green 85 g 11 kg 23 kg Beets 85 g 14 kg...
  • Page 24 BATCHES VG30/VE30 VG40/VE40 PORTION TEMP. PER LOAD PER LOAD ITEM SIZE (°C) HOUR QTY. PORTIONS QTY. PORTIONS CHICKEN Pan Fried 2 – 50 pieces 80 pieces Whole 57 g 177 – 93 16 – 2 kg 24 – 2 kg...
  • Page 25: Maintenance

    MAINTENANCE The tilting braising pan and its parts are hot. Use care when operating, cleaning or servicing the braising pan. Disconnect the electrical power to the machine and follow lockout / tagout procedures before performing any maintenance. LUBRICATION Lid Mechanism 1.
  • Page 26: Troubleshooting

    TROUBLESHOOTING GAS HEAT BRAISING PANS Problem Possible Cause Burners do not come on. 1. The power supply is off. 2. The gas supply to the braising pan is off. 3. The thermostat is not turned on. 4. The gas valve is off. 5.
  • Page 27 – 27 –...
  • Page 28 – 28 –...
  • Page 29 — NOTES — – 29 –...
  • Page 30 – 30 – FORM 31227 Rev. C (September 2020) PRINTED IN U.S.A.

Table of Contents