Frymaster Enodis BIPH52 Series Service Manual
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Frymaster Enodis BIPH52 Series Service Manual

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SERVICE MANUAL
FRYMASTER BIPH52/55 AND MPH52/55 SERIES
GAS FRYERS
This equipment chapter is to be
FOR YOUR SAFETY
installed in the Fryer Section of the
Do Not Store or use gasoline or
Equipment Manual.
other flammable vapors and
liquids in the vicinity of this or any
other appliance.
MANUFACTURED
BY
P.O. BOX 51000
SHREVEPORT, LOUISIANA 71135-1000
PHONE: 1-318-865-1711
TOLL FREE: 1-800-551-8633
1-800-24 FRYER
FAX: 1-318-219-7135
Frymaster, L.L.C. 8700 Line Avenue 71106, 5489 Campus Drive 71129
P.O. Box 51000, Shreveport, Louisiana 71135-1000
TEL 318-865-1711 FAX (Parts) 318-219-7140 (Tech Support) 318-219-7135
SERVICE HOTLINE
MAY 2006
PRINTED IN THE UNITED STATES
1-800-24-FRYER
*8196094*
www.frymaster.com
E-mail:
service@frymaster.com

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  • Page 1 SHREVEPORT, LOUISIANA 71135-1000 PHONE: 1-318-865-1711 TOLL FREE: 1-800-551-8633 1-800-24 FRYER FAX: 1-318-219-7135 Frymaster, L.L.C. 8700 Line Avenue 71106, 5489 Campus Drive 71129 P.O. Box 51000, Shreveport, Louisiana 71135-1000 TEL 318-865-1711 FAX (Parts) 318-219-7140 (Tech Support) 318-219-7135 SERVICE HOTLINE MAY 2006...
  • Page 2 DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection.
  • Page 4 3. If any parts, except fuses and filter O-rings, become defective during the first year after installation date, Frymaster will also pay straight-time labor costs to replace the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).
  • Page 5 Labor is charged to the store. The third year, warranty will cover the part at a reduced cost of $90.00. No labor or handling will be covered. 2. During this warranty period, Frymaster will replace a returned defective cooking computer with a new or factory rebuilt and functionally operative units.

  • Page 6: Table Of Contents

    BIPH52/55-MPH52/55 SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1: Service Procedures Functional Description ...................... 1-1 1.1.1 The Electronic Ignition System................1-1 1.1.2 Interface Board ....................1-2 1.1.3 Thermostats ......................1-4 Accessing Fryers for Servicing ..................1-4 Cleaning the Gas Valve Vent Tube ................... 1-5 Checking the Burner Manifold Gas Pressure ..............
  • Page 7 BIPH52/55-MPH52/55 SERIES GAS FRYERS TABLE OF CONTENTS 1.12 Simplified Wiring Diagrams ................... 1-44 1.12.1 BIPH52/55 Series Full Vat................1-44 1.12.2 BIPH52/55 Series Dual Vat ................1-45 1.12.3 BIPH52/55 Series Full Vat (Australia and Pacific Rim)........1-46 CHAPTER 2: Parts List Accessories........................

  • Page 8: Chapter 1: Service Procedures

    BIPH52/55-MPH52/55 SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Functional Description BIPH52/55 and MPH52/55 Series gas fryers contain a welded stainless steel frypot that is directly heated by a high efficiency infrared burner system requiring approximately 43% less energy than conventional burners to cook the same volume. Self-contained combustion chambers (referred to as “burners”) are fitted into rails attached to the sides of the frypot, one on each side.
  • Page 9 provide current to the ignition module. Circuitry in the ignition module sends 24 VAC to the gas valve via a normally closed high-limit switch (and, in fryers with built-in filtration systems, a normally closed drain safety switch). Simultaneously, the module causes the ignitor to spark for 4 seconds to light the burner.
  • Page 10 INTERFACE BOARD 12 VAC TO CPTR J3 PIN 1 GROUND GROUND COMPUTER (12 VAC) J3 PIN 3 COMPUTER RT HT RELAY COMPUTER 12 VDC TO RELAYS COMPUTER LT HT RELAY RT BL RELAY COMPUTER NOT USED NOT USED ** Dual Vat configurations ** Full Vat configurations COMPUTER LT BL RELAY...

  • Page 11: Thermostats

    FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD 106-0386SP Meter Test Setting Pins Results 12VAC Power to Controller 50VAC Scale 1 and 3 on J3 or J2 12-18 24VAC Power to Right Module 50VAC Scale 8 on J3 and GROUND 22-28 120 VAC Power 250VAC Scale 11 on J3 and GROUND...

  • Page 12: Cleaning The Gas Valve Vent Tube

    2. Remove any attached restraining devices and relocate the fryer for service accessibility. 3. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and plug in the electrical cords. NOTE: To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket.
  • Page 13 3. Insert the fitting for a gas pressure-measuring device into the pressure tap hole. 4. On non-CE fryers only, place the gas valve in the ON position. 5. Place the fryer power switch in the ON position. When the burner has lit and burned steadily for at least one minute, compare the gas pressure reading to the pressure for the corresponding gas in the appropriate table below.

  • Page 14: Measuring Flame Current

    7. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove the fitting from the pressure tap hole and reinstall the pressure tap plug. Measuring Flame Current When the burner flame is properly adjusted, it will produce a current between 2.5 μA and 3.5 μA. Flame current is measured by placing a microamp (not milliamp) meter in series with the sensing wire on the ignitor.

  • Page 15: Replacing The Temperature Probe Or High-Limit Thermostat

    7. Remove the controller by lifting it up and out from the hinge slots in the control panel frame. 8. Re-hinge the NEW controller by inserting the tabs on the bottom into the slots on the control panel frame and allow it to rest on the hinge tabs. 9.

  • Page 16: Replacing The Interface Board

    13. Rotate the top of the component box out of the frame and carefully pull it out enough to disconnect the wiring harness plug from the back of the box. If the unit is equipped with built-in filtration, disconnect the wires from the filter switch. This will leave one set of wires, enclosed in spiral wrap, connected to the component box.

  • Page 17: Replacing An Ignition Module

    9. Remove the nuts at each corner of the interface board and carefully pull it from the studs far enough to allow the connector on the back of the board to be disconnected, then remove the board from the box. When removing the board, be careful not to lose the spacers that fit over the studs behind the board.

  • Page 18: Replacing Or Cleaning A Combustion Air Blower

    Flame Sensor Wire Gas Enrichment Tube Ignition Cable 3. Remove the sheet metal screws securing the ignitor to the mounting plate and pull the ignitor from the fryer. 4. Reverse the procedure to install the replacement ignitor. 1.6.6 Replacing or Cleaning a Combustion Air Blower 1.
  • Page 19 Remove these screws to remove the shield from the blower assembly. Remove these nuts to separate the blower motor from the housing. 3. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or detergent on the blower wheel and the blower housing. Allow it to soak for five minutes. Rinse the wheel and housing with hot tap water, then dry with a clean cloth.
  • Page 20 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower. Left Viewing Right Port is behind Viewing motor. Port. The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 1-6 and the burners display a bright orange-red glow.

  • Page 21: Replacing A Gas Valve

    1.6.7 Replacing a Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from electrical and gas supplies. 2. Disconnect the drain safety and high-limit thermostat wires from the gas valve. Mark each wire to facilitate reconnection.

  • Page 22: Replacing A Burner Assembly

    ALL OTHER VALVES 4. Carefully unscrew the valve from the manifold. NOTE: Some models may have the valve attached to the manifold by means of a pipe union. In such cases, remove the valve by uncoupling the union. 5. Remove all fittings from the old gas valve and install them on the replacement valve, using ®...

  • Page 23: Replacing The Filter Motor, Filter Pump, Or Filter Pump Solenoid Valve

    8. Remove the washers and tubular spacers from the mounting studs, then pull the inner covers straight out toward you until clear of the mounting studs. 9. Grasp the burner firmly and pull it toward you until it clears the burner channels, taking care not to damage the ceramic tiles in the process.

  • Page 24: Replacing The Frypot

    DANGER DO NOT attempt to drain more than one full frypot or two split frypots into the SDU at one time. 3. Position a container beneath the oil return fitting at the front of the cabinet. Disconnect the flexible oil line from the fitting, allowing any residual oil to drain into the container. 4.
  • Page 25 2. Remove the filter pan from the unit and drain one frypot at a time into a Shortening Disposal Unit (SDU) or other appropriate metal container. DANGER DO NOT attempt to drain more than one full frypot or two split frypots into the SDU at one time.

  • Page 26: Replacing Frypot Insulation And/Or Upper Burner Rails

    17. Remove the screws in the back panel and inside the flue cap at each end that secure the flue cap to the fryer and lift it clear of the fryer. 18. Disconnect the oil return line(s) from the frypot to be removed. 19.
  • Page 27 8. Remove the inner upper combustion chamber insulation retainer and insulation (8). 9. Remove the rear lower combustion chamber retainers, back, and insulation (9). NOTE: Full-vat units have two-piece backs and four retainers. Dual-vat units have one-piece backs and two retainers.
  • Page 28 1-21...
  • Page 29 11. Remove the upper burner rails (11). NOTE: For the following steps, refer to the frypot exploded view on page 1-24 for component identification. 12. Remove any residual insulation, sealant, and/or oil from the exterior of the frypot. 13. Place the “L” shaped pieces of the combustion chamber insulation (1) in the front and rear corners of both upper rail-retaining slots.
  • Page 30 24. Verify that the burners are flush with the front edge of the burner rails. Remove the excess burner insulation by cutting with a knife or diagonal pliers. Do not try to tear the insulation! 25. Insert the upper front insulation (10) into its retainer (11), making sure that the holes in each piece are aligned with one another.
  • Page 31 1-24...

  • Page 32: Troubleshooting And Problem Isolation

    Troubleshooting and Problem Isolation Because it is not feasible to attempt to include in this manual every conceivable problem or trouble condition that might be encountered, this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment, and the probable causes of each.
  • Page 33 valve handle appears to be in the closed position, the microswitch is still open). If the valve is fully closed, refer to Section 1.8.1, TROUBLESHOOTING THE 24 VAC CIRCUIT. Some typical causes of ignition failure in this category include a defective sensing wire in the ignitor assembly, a defective module, a defective ignition wire, and a defective ignitor.
  • Page 34 kitchen area, this indicates that more air is being exhausted than is being replenished and the burners may be starved for air. If the fryer’s gas and air supplies are okay, the problem is most likely with one of the electrical components.

  • Page 35: Computer Malfunctions

    320ºF (132ºC to 160ºC)). The primary causes of this include an over-filled frypot, a dirty or out-of-adjustment combustion air blower, low burner manifold pressure, and/or damaged burner tiles. Adding oil to the frypot during the recovery process will also cause a slow recovery rate. If these causes are ruled out, the probable cause is a misadjusted gas valve regulator.

  • Page 36: Filtration Malfunctions

    COMMON COMPUTER COMPLAINTS Most problems concerning computers have to do with programming them. There are two common complaints: 1. Fryer constantly displays “HI.” Cause: Setpoint is incorrect or missing. Corrective Action: Check setpoint and refer to the M2000 computer manual for instructions to adjust the setpoint.

  • Page 37: Leakage

    A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument as illustrated on the following page. Make sure power to the pump motor is off before trying this. 1.

  • Page 38: Troubleshooting Guides

    ® Loctite PST56765 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one of the welded edges of the frypot. When this occurs, the frypot must be replaced. If the sides or ends of the frypot are coated with oil, the most likely cause is spillage over the top of the frypot rather than leakage.
  • Page 39 i. If 24 VAC is not present, check the fuses. If they are good, the probable causes are failed ignition module(s) or a failed interface board. Replace the questionable ignition module with one known to be good to isolate the cause. ii.
  • Page 40 24 VOLT CIRCUIT With Interface Board 106-0386 807-3366 (FV) Ignition Module TRANSFORMER J3 PIN 8 FUSE NOTE: Some units may LED 3 (24V) be wired in this manner. Heat Relay (K3 Replaceable) IGNITION LED 4 (PWR) MODULE PWR (right side) Left Flame High Voltage Sensor...
  • Page 41 24 VOLT CIRCUIT With Interface Board 106-0386 807-3365 (DV) Ignition Modules TRANSFORMER J3 PIN 8 FUSE LED 3 (24V) Heat Relay Heat Relay (K2 Replaceable) (K3 Replaceable) 2 (PWR) LED 4 (PWR) High Voltage IGNITION IGNITION High Voltage Flame Sensor Flame Sensor to Ignitor MODULE...

  • Page 42: Troubleshooting The Gas Valve

    1.8.2 Troubleshooting the Gas Valve Prior to checking for problems associated with the gas valve, ensure that the unit is calling for heat. Also, for non-CE units, verify that the gas valve is in the ON position. The following processes will assist you in troubleshooting the gas valve and ruling it out as a probable cause: •...

  • Page 43: Probe Resistance Chart

    • If resistance through J3 pins 2 and 6 (J1 pins 2 and 6 for left side of dual unit) is approximately equal to that given in the Probe Resistance Chart for the corresponding temperature, measure the resistance through each of the previously tested pins to ground. 1.

  • Page 44: Principal Wiring Connections

    1.10 Principal Wiring Connections N.C. PRESSURE SWITCH N.O. (CE AND SOME EXPORT UNITS) LINE VOLTAGE (L1) BLACK TO T1 & J3 PIN 11 GROUND GREEN TO GROUND LINE VOLTAGE (COM) WHITE TO T2 & C5 PIN 1 24VAC TO J1 PIN 8 & J3 PIN 8 FROM TRANSFORMER BOX 12VAC ORANGE...

  • Page 45: Wiring Diagrams

    1.11 Wiring Diagrams 1.11.1 Main The Heat Strip is not present here on TO TRANSFORMER 352/355’s and 552/555’s. COMPUTER OR CONTROLLER FILTER PUMP SOLENOID TO J2 FILTER PUMP SOUND DEVICE SOUND SENSE 2 FULL VAT SENSE 1 ALARM(GND) ALARM VALVE(GND) LEFT RIGHT VALVE...

  • Page 46: Transformer / Filter Boxes

    1.11.2 Transformer / Filter Boxes 1.11.2.1 MPH152/155 Transformer / Filter Box 1-39...
  • Page 47 1.11.2.2 BIPH252/255 and 452/455 Transformer / Filter Box (Domestic) 1-40...
  • Page 48 1.11.2.3 BIPH252/255 and 452/455 Transformer / Filter Box (International) 1-41...
  • Page 49 1.11.2.4 BIPH352/355 Transformer / Filter Box (Domestic) Pump Heater Strip Wires 1-42...
  • Page 50 1.11.2.5 BIPH352/355 Transformer / Filter Box (International) 1-43...

  • Page 51: Simplified Wiring Diagrams

    1.12 Simplified Wiring Diagrams 1.12.1 BIPH52/55 Series Full Vat 1-44...

  • Page 52: Biph52/55 Series Dual Vat

    1.12.2 BIPH52/55 Dual Vat 1-45...

  • Page 53: Biph52/55 Series Full Vat (Australia And Pacific Rim)

    1.12.3 BIPH52/55 Series Full Vat (Australia and Pacific Rim) 1-46...

  • Page 54: Chapter 2: Parts List

    BIPH52/55-MPH52/55 GAS FRYERS CHAPTER 2: PARTS LIST Accessories ITEM PART # COMPONENT 803-0271 Basket, Twin 803-0099 Basket, Full (cannot be used with basket lifts) 803-0133 Basket Support Rack, Dual Vat 803-0132 Basket Support Rack, Full Vat 803-0136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 4) Coupling, Gas Line Female Quick Disconnect 810-0070 ¾-inch...
  • Page 55 ITEM PART # COMPONENT 812-1378 Drain Extension, Non-Filter Full Vat Fryer 812-1374 Drain Extension, Non-Filter Dual Vat Fryer 803-0219 Pad, McDonald’s FPIII Universal Filter 803-0170 Filter Pack, Paper – 100 Sheets 803-0002 Powder, Filter – 80 Packages 826-1157 Kit, Fuse and Fuse Puller (2 Fuses) * Not illustrated.

  • Page 56: Cabinetry

    Cabinetry 2.2.1 Backs, Doors, Flue Caps, Sides, Top Caps, Standoffs and Cap-N-Splash Assemblies...
  • Page 57 ITEM PART # COMPONENT Back, Single Upper 210-6581 Stainless Steel 200-6581 Cold Rolled Steel Back, Single Lower 210-6580 Stainless Steel 200-6580 Cold Rolled Steel Back, Double Upper (for 2-, 4-, and 5-station fryers – does not include Items 7-9) 210-6542 Stainless Steel 200-6540 Cold Rolled Steel...
  • Page 58 ITEM PART # COMPONENT Standoffs 200-6582 Single Fryer 200-6553 2-Station Fryer 200-6554 3-Station Fryer 200-6555 4-Station Fryer 200-6556 5-Station Fryer Cap-N-Splash Assemblies 823-3066 Single Fryer 823-3067 2-Station Fryer 823-3068 3-Station Fryer 823-3070 4-Station Fryer 823-3069 5-Station Fryer 826-1351 Nut Retainer, ¼-20 (Pkg. of 10 – for basket hanger thumbscrew) for Std. Fluecap 809-0171 1⅜-inch Thumbscrew, ¼-20 x...

  • Page 59: Filter Cabinet Bases, Casters, Framing, And Related Components

    2.2.2 Filter Cabinet Bases, Casters, Framing, and Related Components The 5-station cabinet illustrated is typical of all BIPH52/55 Series Gas filter cabinets. All base and framing components used in BIPH52/55 Gas filter cabinets are identified, but not all components are used in every configuration.
  • Page 60 ITEM PART # COMPONENT 106-4303 Frame, Control Panel, Two Station, (use 106-5221SP mfd. After 3.15.06) 106-4304 Three-Station, Standard (use 106-5018SP mfd. After 3.15.06) 106-4305 Four-Station, Standard (use 106-5019 mfd. After 3.15.06) 106-4306 Five-Station, Standard (use 106-5020 mfd. After 3.15.06) 210-5819 Bezel, Two-Controller 210-6698 Bezel, Three-Controller...

  • Page 61: Non-Filter Cabinet Bases, Casters, Framing, And Related Components

    2.2.3 Non-Filter Cabinet Bases, Casters, Framing, and Related Components The 5-station cabinet illustrated is typical of all MPH52/55 Series Gas non-filter cabinets. All base and framing components used in MPH52/55 Series Gas non-filter cabinets are identified, but not all components are used in every configuration.
  • Page 62 ITEM PART # COMPONENT Frame, Control Panel 106-4302 Single-Station, Standard (use 106-5016 mfd. After 3.15.06) 106-4303 Two-Station, Standard (use 106-5221SP mfd. After 3.15.06) 106-4304 Three-Station, Standard (use 106-55018SP mfd. After 3.15.06) 106-4305 Four-Station, Standard (use 106-5019 mfd. After 3.15.06) 106-4306 Five-Station, Standard (use 106-5020 mfd.

  • Page 63: Controllers

    Controllers and Associated Components ITEM PART # COMPONENT Computer, McDonald’s M2000 Gas Fryer 106-1269 Full Vat (Domestic U.S.) Can also be programmed for Dual Vat. 106-0672 Full Vat (CE) Can also be programmed for Dual Vat. 106-5950 Full Vat (CE) Can also be programmed for Dual Vat (Australia Only) 807-3520 M2000 Speaker * Not illustrated.

  • Page 64: Drain, Filtration, And Oil Return System Components

    Drain, Filtration, and Oil Return System Components 2.4.1 Filtration System Components See Page 2-13 2-11...
  • Page 65 ITEM PART # COMPONENT 106-2617SP Pan Assembly, FootPrint Pro Filter (incl. O-rings, rollers, nuts & crumb tray) 826-1980 Pan Assembly – No Screen 823-3930SP Pan Assembly, Filter 813-0568 Plug, ⅛-inch NPT Socket Head 826-1392 O-Ring (two required) (Pkg. of 5) 810-2198 Roller, Filter Pan 826-1372...

  • Page 66: Drain Valves And Associated Components

    2.4.2 Drain Valves and Associated Components 2-13...
  • Page 67 ITEM PART # COMPONENT 810-1569 Valve Assembly, 1.25-inch Full-Vat Non-Filter Drain (includes handle) 810-1427 Lock Pin Handle for 1.25-inch Valve Assembly 806-7915SP Valve Assembly, 1-inch Left Dual-Vat Non-Filter Drain (complete assembly) 806-7916SP Valve Assembly, 1-inch Right Dual-Vat Non-Filter Drain (complete assembly) 809-0589 Nut, ½-13 2-Way Lock (used on non-filter drain valves) 810-1568...

  • Page 68: Rear Flush Oil Return Line Components

    2.4.3 Rear Flush Oil Return Line Components 2-15...
  • Page 69 ITEM PART # COMPONENT Valve Assembly, Microswitch and Ball Valve 106-3452 Valve Rear Flush Assembly, Left Side 106-3453 Valve Rear Flush Assembly, Right Side 810-2493 Elbow, 90° x ¼-inch 809-0601 Clip, Rod End Clevis Shaft, Rear Flush Valve 211-6701 For use in Left oil return valve assemblies. 212-6701 For use in Right oil return valve assemblies.

  • Page 70: Electronics And Electrical Components

    Electronics and Electrical Components (for Controllers, Page 2-10) 2.5.1 Component Boxes 2-17...
  • Page 71 ITEM PART # COMPONENT 810-1164 Block, One-Piece Screwless Terminal 200-5996 Box, One-Piece Component 807-1926 Bushing, .875-inch Split 807-3483 Cable, 21-inch Ignition H50/H52 –For 807-3366/3365 Modules 826-2024 Cable, Ignition - 1 wire / 1 rajah 826-1721 Cable, Ignition – 2 wire / 2 rajah 807-3484 Connector, Rajah 106-0531SP...

  • Page 72: Transformer Boxes

    2.5.2 Transformer Boxes 2-19...
  • Page 73 2.5.2 Transformer Boxes Continued 2-20...
  • Page 74 ITEM PART # COMPONENT Box Assembly, Transformer 106-1380 100-120V FMPH152/155, FMPH352/355, FMPH452/455 106-3818 100-120V BIPH 252/255, BIPH 452/455, FMPH252/255 106-4888 100-120V BIPH 352/355 106-3819 208-240V BIPH 252/255 and BIPH 452/455 CE/Non-CE Export 106-3817 250V BIPH 252 and BIPH 452 CE/Non-CE Export 106-3824 208-240V BIPH 352/355 CE/Non-CE Export 106-3823...

  • Page 75: High-Limit Thermostat And Temperature Probe

    Continued from Previous Page ITEM PART # COMPONENT WIR 0623 Wire Assembly, PH52 Hood Relay WIR0634 Wire Assembly, FPP50 Transformer/Filter Box (used in Item E) WIR0635 Wire Assembly, FPPH350 Transformer Filter Box (used in Item G) WIR0439 Wire Assembly, Transformer Box (used in Items B, D, and E) WIR0447 Wire Assembly, Transformer Box (used in Item A) WIR0580...

  • Page 76: Frypots And Associated Components

    Frypots and Associated Components 2.7.1 Full-Vat Frypot Components 2-23...
  • Page 77 ITEM PART # COMPONENT 106-1019SP Flue Assembly, Full-Vat 200-0936 Back, Left Full-Vat Combustion Chamber 200-0937 Back, Right Full-Vat Combustion Chamber 200-2227 Retainer, Full-Vat Upper Insulation 826-1372 Nut, ¼-20 Flange Hex (Pkg. of 10) 826-1371 Screw, #8 X ½-inch Hex Head Drill Point (Pkg. of 25) 809-0362 Screw, #8 X 1¼-inch Hex Washer Head Drill Point 826-1383...

  • Page 78: Dual-Vat Frypot Components

    2.7.2 Dual-Vat Frypot Components 2-25...
  • Page 79 ITEM PART # COMPONENT 106-1018SP Flue Assembly, Dual-Vat 200-0941 Back, Dual-Vat Combustion Chamber 200-2229 Retainer, Dual-Vat Upper Insulation 826-1372 Nut, ¼-20 Flange Hex (Pkg. of 10) 809-0360 Screw, #8 X ⅜-inch Hex Head 809-0362 Screw, #8 X 1¼-inch Hex Washer Head Drill Point 826-1383 Washer, Steel (Pkg.

  • Page 80: Gas Supply And Combustion System Components

    Gas Supply and Combustion System Components See Section 2.7 for burners and burner isulation part numbers. PH252/255 Full Vat Gas Manifold (Typical) The example illustrated is typical of BIPH52/55-MPH52/55 Fryer Manifolds. Each manifold is assembled See Section 2-9 for details of from standard 1/2-, 3/4-, and 1-inch valves related...
  • Page 81 ITEM PART # COMPONENT Ignitor (includes gasket 816-0059, which may be ordered separately) 826-0981 Natural Gas (G20, G25) 826-0982 Propane (G30, G31) 826-1002 Manufactured Gas 826-1371 Screw, #8 X ½-inch Hex Head (Pkg. of 25) Blower Assembly, Combustion Air (includes harness and Items 4, and 5) 106-2996SP 100V 50/60 Hz (Left) 106-2999SP...

  • Page 82: Gas Valves And Associated Components

    Gas Valves and Associated Components NOTE: Items 5, 6, 7, and 8 are used with both CE and Non-CE gas valves. Non-CE Gas Valve Assembly (Typical) NOTE: The gas tube and enrichment tube fittings are assembled varying configurations depending upon the location of the valve whether associated frypot is a full-...
  • Page 83 ITEM PART # COMPONENT Valve, Non-CE Gas 826-1122 Natural Gas (G20, G25) 826-1120 Kit Natural Gas w/ flexlines and hardware 826-1123 Propane Gas (G30, G31) 826-1121 Kit, Propane Gas w/ flexlines and hardware 810-1715 Valve, CE Gas (G20, G25, G30, G31) 810-1041 Accessory Kit (contains parts to adapt Item 2 to specific fryer configura- tion)

  • Page 84: Wiring Assemblies And Harnesses

    2.10 Wiring Assemblies and Harnesses Filter Associated Wiring ITEM PART # COMPONENT 807-3584 Cable, Filter Lower 9-Pin Plug to 807-2001 15-Pin (C2) Connector 807-2001 Cable, 810-3584 15-Pin C2 Connector to Component Box Gas Valve Wiring ITEM PART # COMPONENT 806-3941SP Harness, Full Vat Gas Valve 806-3940SP Harness, Dual Vat Gas Valve...
  • Page 85 Main Wiring Harnesses U.S. and Non-CE harness (shown) has two unterminated wires. Unterminated wires. CE harness has two unterminated wires plus two additional wires with push-on terminals. ITEM PART # COMPONENT 807-1978 U.S. and Non-CE Export Main Wiring Harness 807-2168 CE Main Wiring Harness ITEM PART #...
  • Page 86 Transformer Box Cable Assemblies 2-33...
  • Page 87 ITEM PART # COMPONENT 106-1011 Cable Assembly, Transformer Box Line (See NOTE 1) 106-1016 Cable Assembly, Transformer Box to Filter Pump (See NOTE 2) 106-3821 Cable Assembly, Transformer Box #2 Position (See NOTE 7) 106-3820 Cable Assembly, Transformer Box #1 Position (See NOTE 3) 106-3316 Cable Assembly, Transformer Box Line (See NOTE 4) 106-4990...

  • Page 88: Miscellaneous Connectors And Terminals

    2.11 Miscellaneous Connectors and Terminals ITEM PART # COMPONENT 807-1068 2-Pin Female 807-0158 6-Pin Female 807-0156 9-Pin Female 807-0159 12-Pin Female 807-0875 15-Pin Female 807-1067 2-Pin Male 807-0157 6-Pin Male 807-0155 9-Pin Male 807-0160 12-Pin Male 807-0804 15-Pin Male 826-1341 Terminal, Female Split Pin (Pkg of 25) 826-1342 Terminal, Male Split Pin (Pkg of 25)
  • Page 89 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 90 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-6094 PRINTED IN THE UNITED STATES 1-800-551-8633 MAY 2006...

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