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Related Manuals for Frymaster BID80 Series
Summary of Contents for Frymaster BID80 Series
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Page 1: Parts List
BID80 Series With Built-In Filtration PARTS LIST INCLUDED Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $10.00 24-Hour Service Hotline 1-800-551-8633 819-5896 APRIL 2002... - Page 2 Please read all sections of this manual and retain for future reference. This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
- Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location.
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Page 4: Table Of Contents
BID80 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS INTRODUCTION After Purchase Ordering Parts Service Information Computer Information Safety Information Service Personnel IMPORTANT INFORMATION Product Description Principles of Operation Rating Plate Pre-Installation Air Supply and Ventilation Equipment Installed at High Altitudes... - Page 5 BID80 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) BUILT-IN FILTRATION General Filtration Preparation Daily Filtration Operation Operating the Filter COMPUTER OPERATION Operating Fryers with Computer Magic III.5 Computers Programming the Computer Magic III.5 Computer PREVENTATIVE MAINTENANCE...
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Page 6: Introduction
BID80 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 After Purchase In order to improve service, have the following chart filled in by the Frymaster Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts... -
Page 7: Safety Information
1. Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual. BID80 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION CAUTION... - Page 8 Frymaster equipment. A list of Frymaster Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory.
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Page 9: Important Information
This is attached to the inside right-hand corner of the front door panel. Information provided includes the model and serial number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. (mbars) and whether the unit has natural or propane gas orifices. - Page 10 CHAPTER 2: IMPORTANT INFORMATION 2.4 Pre-Installation (cont.) 2. Frymaster BID80 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50- hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded flexible power cord for a direct connection to the power supply. Amperage draw for each unit depends on the accessories supplied with the unit/system.
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Page 11: Air Supply And Ventilation
D. Do not place the fryer’ s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer. -
Page 12: Receiving And Unpacking Equipment
NOTE: Frymaster Does Not Assume Responsibility for Damage or Loss Incurred in Transit. C. Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to initial fryer operation will make it very difficult to remove later. -
Page 13: Installation
A. Initial Installation: If the fryer is installed with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly, then place the fryer where it is to be installed. -
Page 14: Installing Casters And Legs
3.3 Installing Casters and Legs A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long transit. BID80 Series gas fryers cannot be curb mounted and must be equipped with either legs or casters provided. -
Page 15: Gas Connections
FASC should be contacted immediately to rectify the problem. A. The gas supply (service) line must be the same size or greater than the fryer inlet line. This fryer is equipped with a 3/4" (19 mm) male inlet. The gas supply line must be sized to accommodate all the gas-fired equipment that may be connected to that gas supply. - Page 16 D. Regulating Gas Pressure: The fryer and shut-off valve must be disconnected from the gas supply during any pressure testing of the system.
- Page 17 G. Only qualified service personnel should make adjustments to the regulators. H. Orifices: The fryer can be configured to operate on any available gas. The correct safety control valve, appropriate gas orifices, and pilot burner are installed at the factory. While the valve can be adjusted in the field, only qualified service personnel should make any adjustments with the proper test equipment.
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Page 18: Electrical Connections
DO NOT CUT, REMOVE, OR OTHERWISE BYPASS THE GROUNDING The rating plate and wiring diagram are located inside the front door. The fryer is equipped with a 120VAC single-phase 60-hertz system (Domestic), or 230VAC single-phase 50-hertz system (International/CE). -
Page 19: Fryer Operations
Ensure the screws holding the thermostat and high-limit control sensing bulbs into the frypot are tight. Do not bang fry baskets or other utensils on the fryer’ s joiner strip. The strip is present to seal the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. -
Page 20: Boil-Out Procedure
Never leave the fryer unattended during the boil-out process. If the boil-out solution boils over, turn the fryer off immediately and let the solution cool for a few minutes before resuming the process. To lessen the chance of boil over, turn the fryer’ s gas valve knob to the PILOT position occasionally. -
Page 21: Final Preparation
C. Press the switch. D. Enter temperature is automatically set for 195 F (91 C). The fryer will attain this temperature and remain there until either altitude locations, constantly monitor the fryer for over boil. If over-boil occurs, turn off fryer immediately, allow to cool, and re-enter boil-out mode to continue the boil-out operation. - Page 22 NEVER set a complete block of solid shortening on top of the heating tubes. To do so will damage the heating tubes and frypot, and void the warranty. A. When using a liquid shortening (cooking oil), fill the fryer to the bottom OIL LEVEL line scribed into the back of the frypot.
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Page 23: Built-In Filtration
BID80 SERIES GAS FRYERS CHAPTER 5: BUILT-IN FILTRATION WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtration system, particularly the aspects of oil filtration, draining and cleaning procedures. -
Page 24: General
CHAPTER 5: BUILT-IN FILTRATION 5.1 General Frymaster BID80 Series fryers come equipped with a built-in filtration system. Photos used in the procedural illustrations may differ slightly from the filter unit that came with the frying system. The following procedures apply to all BID80 Series fryers equipped with built-in filter systems. -
Page 25: Filtration Preparation
5.2.1 Assembling the Filter The BID80 Series filter system uses filter paper held in place by a hold-down ring to filter impurities and debris from the cooking medium. The filter pan is assembled with the following components (see illustration below): 1. - Page 26 Ensure the hold-down ring seals around the support grid. This prevents air from getting into the system. BID80 SERIES GAS FRYERS Support grid properly placed in filter pan. Ensure filter paper overlaps two inches on all sides and is evenly distributed under the hold- down ring.
- Page 27 6. Place filter pan covers (2) onto the filter pan assembly. Ensure the front cover is correctly positioned over the slip fitting. BID80 SERIES GAS FRYERS Sprinkle the proper amount of filter powder evenly over the paper. Crumb screen properly placed.
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Page 28: Daily Filtration Operation
10-15 seconds after bubbles appear in the frypot to ensure all shortening/oil is pumped from the drain pan and the lines. BID80 SERIES GAS FRYERS The filter pan slides under the fryer (left), connecting with a slip fitting (right). Slip fitting location will vary (above or to the side of the filter pan), according to fryer system. -
Page 29: Operating The Filter
Wear all appropriate safety equipment when draining and filtering cooking oil or Allow oil/shortening to cool to 100°F (38°C) before draining into an appropriate BID80 SERIES GAS FRYERS DANGER shortening. - Page 30 NEVER attempt to drain cooking oil or shortening from the fryer with the burner lit! Doing so will result in a flash fire if the oil or shortening splashes onto the burner.
- Page 31 5.4.2 Filter Operation NEVER operate the filter unit unless cooking oil/shortening is at operating 1. Turn the fryer off. Ensure the filter pan assembly is prepared as described in Section 5.2.1– Assembling the Filter. 2. Remove fry baskets from frypot. Prior to filtering, skim any large debris from the shortening/oil.
- Page 32 BID80 SERIES GAS FRYERS Pull the red handle to open the drain valve. Pull the yellow handle to open the oil return valve and activate the filter pump.
- Page 33 (push the red handle until it stops) and allow the fryer to refill (see this section, Step #4 for additional reference). BID80 SERIES GAS FRYERS Clean all sediment and suspended particles from the burner tubes and frypot as the oil begins to circulate.
- Page 34 11. Replace the frypot grid, using care not to splash hot oil. Turn the fryer on. BID80 SERIES GAS FRYERS Allow the shortening/oil to bubble for 10-15 seconds to ensure evacuation of all shortening/oil in the return lines.
- Page 35 Do not bang fry baskets or other utensils on the fryer’ s joiner strip. The strip is present to seal the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit.
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Page 36: Computer Operation
Product and Coding Switches — provides access to computer and programming functions. Programming Switch — used when reprogramming the computer memory. Before turning on computer, ensure the fryer is filled with cooking oil/shortening or water. NEVER allow water to enter the Filtration System (if applicable). DESCRIPTION WARNING... - Page 37 A. Turn the computer on by pressing the 1. One of the following displays will appear: , indicating that the burners are operating in the melt-cycle mode. Fryer will remain in the melt-cycle mode until it reaches 180 F (82 C) or is canceled manually.
- Page 38 CHAPTER 6: COMPUTER OPERATION 6.1.1 Equipment Setup and Shutdown Procedures (cont.) d. " " indicating that the fryer temperature is in the cooking range. NOTE: For best results, do not cook product until the display reads " , indicates a heating problem.
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Page 39: Programming The Computer Magic Iii.5 Computer
A. Check the cooking oil/shortening temperature at any time by pressing the Check the setpoint by pressing the B. During the idle periods, when the fryer is on but not in use, " displays on a single frypot computer. "... - Page 40 1. Before switching the fryer "ON", close the frypot drain valve. Fill empty frypot with mixture of cold water and detergent. Follow detergent instructions when mixing.
- Page 41 4. Enter (1 6 5 3) in that sequence. The right display will read temperature is automatically set for 195 F (91 C). The fryer will attain this temperature and remain there until either locations, constantly monitor the fryer for over-boil conditions. If over-boil occurs, turn off fryer immediately, allow to cool, and re-enter boil-out mode to continue the boil-out operation.
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Page 42: Preventative Maintenance
Any equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. The BID80 Series gas fryer should be kept clean during the working day and thoroughly cleaned at the end of each day. Below are recommendations for daily, weekly and periodic preventative maintenance. -
Page 43: Periodic/Annual
This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster/Dean recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows: Inspect the cabinet inside and out, front and rear for excessive oil build-up and/or oil migration. -
Page 44: Stainless Steel
DO NOT let water splash into the tank of hot oil. It will splatter and can cause severe All stainless steel fryer cabinet parts should be wiped regularly with hot, soapy water during the day, and with a liquid cleanser designed for stainless steel at the end of each day. -
Page 45: Troubleshooting
BID80 SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8.1 General Hot cooking oil/shortening will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot cooking oil/shortening from one container to another. This equipment should be unplugged when servicing, except when electrical circuit tests are required. -
Page 46: Main Burner Malfunctions
CHAPTER 8: TROUBLESHOOTING 8.2 Pilot Burner Malfunction (cont.) 4. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unstable. thermocouple completely at all times. 1. Check for drafts that might be caused by air conditioning equipment or make-up air apparatus. - Page 47 D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature. 1. Defective operating thermostat or temperature probe. 2. Call Service Technician.
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Page 48: Wiring Diagrams
CHAPTER 8: TROUBLESHOOTING 8.4 Wiring Diagrams 8.4.1 BID80 Series With Built-In Filtration FUSE FUSE FUSE BID 80 SERIES GAS FRYERS PROBE... - Page 49 BID 80 SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8.4.2 BID80 Series Interface Board (Enlarged View)
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Page 50: Parts List
BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST 9.1 Accessories ITEM PART # 803-0301 810-2122 210-3458 803-0278 106-2470SP COMPONENT Basket, Fry- 6 x 8-¾ x 16-¾ (Optional) Grid Assembly, Frypot Basket Hanger, D180 Brush, Teflon- L-Shaped Vat Cover, Frypot (Optional) -
Page 51: Cabinetry And Related Components
9.2 Cabinetry and Related Components BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST... - Page 52 823-3724 200-3459 210-3588 823-3751 823-3752 200-1675 210-2870 810-0356 810-0357 * Not Illustrated BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Side, Cabinet- Left Duct, Door Access Side, Cabinet- Right Back, Cabinet Bracket, Restraining Crossbrace, Cabinet Back, Lower Flue Cap...
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Page 53: Computer And Related Components
BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST 9.3 Computer and Related Components... - Page 54 807-1321 807-3592 106-1424 210-1386 810-2164 809-0448 809-0360 * Not Illustrated BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Panel, Control- BID80 Computer, CMIII.5- BID80 Bezel, Computer Relay, 24 Amp (Filter Circuit) Transformer, 208/240V - 12V- Secondary Transformer, 208/240V – Dual Voltage...
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Page 55: Drain Valve Components
809-0842 816-0220 200-1257 810-2127 200-1269 823-3429 816-0547 823-3747 813-0784 * Not Illustrated BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Bracket, Microswitch Activator, Microswitch Handle, Drain Arm- Push/Pull Microswitch Nut, Nylock #4-40 Insulation, Microswitch Retainer, Nut- Drain Valve Arm Drain Valve, 1-½"... -
Page 56: Filter Pan Components
803-0002 823-3742 823-3736 823-3741 823-3739 810-2141 * Not Illustrated BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Filter Pan Assembly Plug, Hex Socket, 3/8" NPT Plug, 1/8" SS Square Head (Female Disconnect) Grid, Bottom- Filter Pan Paper, Filter- 22 x 34" (100 Sheets) -
Page 57: Frypot, Burners And Related Components
9.6 Frypot, Burners and Related Components BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST... - Page 58 810-2155 810-0703 810-2138 200-1316 200-1347 200-1349 809-0167 823-3513 * Not Illustrated BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Frypot, SS- 1-½" Drain System Shield, Heat- Front Bracket, Burner Mounting Burner, Left Burner, Center Burner, Right Orifice #56 (1.19 mm)
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Page 59: Oil Return Components
9.7 Oil Return Components To Frypot BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST 9-10... - Page 60 809-0846 826-1366 810-2144 810-2100 810-2252 807-1419 * Not Illustrated BID80 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Nipple, ½ x 3" NPT MB Elbow, ½" 90° NPT BM Nipple, ½ x 3-½" NPT BM Union, ½" NPT BM Nipple, ½ x 1-½" NPT BM Bushing, ½"...
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- Page 62 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 Price: $10.00 SERVICE HOTLINE 819-5896 PRINTED IN THE UNITED STATES 1-800-551-8633 APRIL 2002...