Page 1 Model Z-P2 Machine Codes: M257 Field Service Manual April, 2015...
Page 3: Important Safety Notices
Important Safety Notices Responsibilities of the Customer Engineer Customer Engineer Maintenance shall be done only by trained customer engineers who have completed service training for the machine and all optional devices designed for use with the machine. Reference Material for Maintenance •...
Page 4: Installation, Disassembly, And Adjustments
shock, switch the machine off, wait for a few seconds, then unplug the machine from the power source. • Before you do any checks or adjustments after turning the machine off, work carefully to avoid injury. After removing covers or opening the machine to do checks or adjustments, never touch electrical components or moving parts (gears, timing belts, etc.).
Page 5: Safety Devices
Safety Devices • Never remove any safety device unless it requires replacement. Always replace safety devices immediately. • Never do any procedure that defeats the function of any safety device. Modification or removal of a safety device (fuse, switch, etc.) could lead to a fire and personal injury. Always test the operation of the machine to ensure that it is operating normally and safely after removal and replacement of any safety device.
Page 6: Power Plug And Power Cord
Power Plug and Power Cord • Before serving the machine (especially when responding to a service call), always make sure that the power plug has been inserted completely into the power source. A partially inserted plug could lead to heat generation (due to a power surge caused by high resistance) and cause a fire or other problems.
Page 7: Points To Confirm With Operators
• To protect the environment, never dispose of this product or any kind of waste from consumables at a household waste collection point. Dispose of these items at one of our dealers or at an authorized collection site. • Return used selenium drums to the service center for handling in accordance with company policy regarding the recycling or disposal of such items.
Page 8: Handling And Storing Toner
• If toner spills on clothing, wash the affected area immediately with soap and cold water. Never use hot water! Hot water can cause toner to set and permanently stain fabric. Handling and Storing Toner • Toner, used toner, and developer are extremely flammable. •...
Page 9: Health Safety Conditions
5. If the [Start] key is pressed before the machine completes the warm-up period (the [Start] key starts blinking red and green ), keep hands away from the mechanical and the electrical components as the machine starts making copies as soon as the warm-up period is completed. 6.
Page 10: Laser Safety
Laser Safety The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field.
Page 11: Symbols, Abbreviations And Trademarks
Symbols, Abbreviations and Trademarks This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations are as follows: See or Refer to Clip ring Screw Connector Clamp E-ring Short Edge Feed Long Edge Feed Trademarks ® ® ®...
Page 12: Table Of Contents
TABLE OF CONTENTS Important Safety Notices........................... 1 Responsibilities of the Customer Engineer....................1 Customer Engineer..........................1 Reference Material for Maintenance....................1 Before Installation, Maintenance........................1 Shipping and Moving the Machine..................... 1 Power..............................1 Installation, Disassembly, and Adjustments..................2 Special Tools............................2 During Maintenance............................2 General..............................
Page 13 Machine Configuration..........................22 Guidance for Those Familiar with Predecessor Products................23 Different Points from Previous Products...................... 23 Overview................................24 Mechanical Component Layout......................... 24 Paper Path..............................25 Drive Layout..............................26 2. Installation Installation Requirements..........................29 Environment..............................29 Machine Level.............................. 30 Machine Space Requirements........................30 Power Requirements............................
Page 14 For Installing with the Paper Feed Unit (M384)................53 Tray Heater...............................57 Component Check............................57 Tray Heater (Mainframe)..........................58 Tray Heater (Optional Unit)........................62 Component Check..........................62 For Installing the Tray Heater in M384.....................63 For Installing the Securing Bracket.....................69 Controller Options............................72 Overview..............................
Page 15 Tools................................88 Exterior Covers..............................89 Left Cover..............................89 Right Cover..............................90 Rear Cover..............................91 When Reinstalling the Rear Cover.....................91 Top Cover..............................92 When Reinstalling the Top Cover...................... 93 Operation Panel............................93 Inner Left Upper Cover..........................94 Inner Left Front Cover..........................95 Inner Left Rear Cover........................... 96 Inner Left Lower Cover..........................96 Inner Right Front Cover..........................97 Inner Right Rear Cover..........................
Page 16 Waste Toner Bottle Set Sensor......................... 120 RFID CPU Board............................121 RFID Board..............................122 Development Fan............................123 When installing the development fan....................124 Image Transfer............................... 125 ITB (Image Transfer Belt) Unit........................125 Image Transfer Belt............................127 When Installing the Image Transfer Belt..................132 ITB Contact Motor............................. 133 ITB Contact Sensor............................
Page 17 Paper Feed Motor............................. 159 Vertical Transport Motor...........................160 Drum Phase Sensor: CMY........................161 Drum Phase Sensor: K..........................161 Drive Unit Fan............................162 When installing the drive unit fan....................163 Fusing................................164 Fusing Unit..............................164 When installing the fusing unit......................164 Cleaning Unit............................. 164 Pressure Roller Fusing Lamp........................165 Pressure Roller............................168 When Reinstalling the Pressure Roller.....................
Page 18 Tray Lift Motor............................194 Tray 1 Set Sensor............................195 Paper Size Sensor Board..........................197 Cleaning the Paper Dust Container......................197 Paper Exit................................198 Paper Exit Unit............................198 Paper Exit Sensor............................200 Inverter Sensor............................203 Paper Overflow Sensor..........................204 Fusing Exit Sensor............................205 Inverter Motor............................206 Fusing Cooling Fan............................206 When installing the fusing cooling fan....................
Page 19 Bridge Board............................. 233 PSU................................234 Controller Box............................235 BCU................................238 When installing the new BCU......................239 Removing the BCU with bracket......................240 HVPS: T1T2 Board............................ 241 HVPS: CB Board............................242 DC Switch Board............................244 NVRAM Replacement Procedure......................245 NVRAM on the BCU........................245 NVRAM on the Controller........................246 Adjustments..............................
Page 20 Engine SP Mode Tables - SP4000.......................419 Engine SP Mode Tables - SP5000.......................420 SP5-XXX (Mode)............................420 Engine SP Mode Tables - SP6000.......................472 Engine SP Mode Tables - SP7000.......................473 SP7-XXX (Data Log)..........................473 Engine SP Mode Tables - SP8000.......................504 SP8-xxx: Data Log2..........................504 Input Check/ Output Check.........................
Page 21 Upload............................... 553 Capturing the Debug Logs..........................554 Overview..............................554 Types of debug logs that can be saved..................554 Operation Log Security........................555 Storing the Debug Logs with SD Card.....................556 Retrieving Debug Logs..........................556 Procedure for Retrieving the Debug Log..................556 SP Text Mode (Saving SMC List to SD Card)....................558 Overview..............................558 SP Text Mode............................558 Procedure..............................558...
Page 22 Troubleshooting Guide..........................617 Blank Print..............................617 All-black Print.............................617 Missing CMY Color...........................618 Light Print..............................618 Repeated Spots or Lines on Prints......................618 Dark Vertical Line on Prints........................620 White Horizontal Lines or Bands......................620 Missing Parts of Images..........................621 Dirty Background............................621 Partial CMY Color Dots..........................621 Dark Irregular Streaks on Prints........................621 CMY Color Irregular Streaks........................622 Ghosting..............................622...
Page 23: Product Information
1. Product Information Specifications See "Appendices" for the following information: • "General Specifications" • "Supported Paper Sizes" • "Software Accessories" • "Optional Equipment"...
Page 24: Machine Configuration
1. Product Information Machine Configuration Machine Configuration Item Machine Code Remarks SP C440DN M257 Up to three tray units can be installed. Paper Feed Unit PB1020 M384 Common with Z-P1 (M065/ M066) Caster Table Type C M393 Common with Z-P1 (M065/ M066) Hard Disk Drive Option Type P7 M479-00 IEEE802.11 Interface unit Type M417...
Page 25: Guidance For Those Familiar With Predecessor Products
Guidance for Those Familiar with Predecessor Products Guidance for Those Familiar with Predecessor Products The Z-P2b (M257) is similar to the Z-P1a (M065) and P1b (M066) models. If you have experience with those products, the following information will be of help when you read this manual.
Page 26: Overview
1. Product Information Overview Mechanical Component Layout 1. Toner Bottle [Y] 10. By-pass Tray 2. Toner Bottle [M] 11. PCDU (Photo Conductor Development Unit) 3. Toner Bottle [C] 12. Standard Paper Feed Tray (Tray 1) 4. Toner Bottle [K] 13. PSU (Power Supply Unit) 5.
Page 27: Paper Path
Overview Paper Path [A]: Duplex Unit [B]: By-pass Tray [C]: Optional Paper Feed Trays (Trays 2, 3, and 4) [D]: Standard Paper Feed Tray (Tray 1) [E]: Standard Paper Exit Tray...
Page 28: Drive Layout
1. Product Information Drive Layout 1. ITB Unit/ Drum-K/ Development-K Motor: This controls the OPC for black, development unit for black, and ITB unit. 2. Drum Motor: CMY: This controls the OPCs for cyan, magenta, and yellow. 3. Development Motor: CMY: This controls the color development units (cyan/ magenta/ yellow).
Page 29 Overview This controls the duplex entrance, relay, exit, and by-pass feed rollers. 9. Fusing/ Paper Exit Motor: This controls the fusing unit and paper exit rollers. 10. Inverter Motor: This controls the inverter roller.
Page 30 1. Product Information...
Page 31: Installation
2. Installation Installation Requirements Environment 1. Temperature Range: 10°C to 32°C (50°F to 89.6°F) 2. Humidity Range: 15% to 80% RH 3. Ambient Illumination: Less than 1500 lux (do not expose to direct sunlight) 4. Ventilation: 3 times/hr/person or more 5.
Page 32: Machine Level
2. Installation Machine Level Front to back: Within 5 mm (0.2") Right to left: Within 5 mm (0.2") Machine Space Requirements • This machine, which uses high voltage power sources, can generate ozone gas. High ozone density is harmful to human health. Therefore, the machine must be installed in a well-ventilated room.
Page 33: Power Requirements
Installation Requirements Power Requirements • Insert the plug firmly in the outlet. • Do not use an outlet extension plug or cord. • Ground the machine. 1. Input voltage level: 120 V to 127 V, 60 Hz: More than 12 A 220 V to 240 V, 50 Hz/60 Hz: More than 8 A 2.
Page 34: Optional Unit Combinations
2. Installation Optional Unit Combinations Machine Options U: User installation, C: CE installation Options Remarks Paper Feed Unit PB1020 (M384) Up to x 3 User: For installing on the table CE: For installing on the floor Caster Table Type C (M393) Install the caster table if the machine is on the floor.
Page 35: Printer Installation
Printer Installation Printer Installation Installation Procedure • Keep the shipping retainers after you install the machine. You may need them in the future if you transport the machine to another location. Unpacking • When lifting the machine, use the inside grips on both sides of the machine. •...
Page 36 2. Installation Open the left cover [A]. Turn the green lever counterclockwise ( ), and then slowly open the inner cover ( ). Remove the securing pin, as shown, from the transfer unit. Pinch it ( ), and then pull it out ( - ).
Page 37 Printer Installation Turn the green lever of the transfer unit counterclockwise to unlock the unit ( ). Remove the protective sheet, as shown. Pinch the orange tape ( ), and then pull it out ( ). Turn the green lever clockwise to lock the unit. Close the inner cover.
Page 38 2. Installation Lock the inner cover by pushing on both ends ( ), and then turning the green lever clockwise ( ). Close the left cover. • Using both hands, push the left cover firmly, until it clicks into place.
Page 39: Installing The Toner
Printer Installation Put labels "1" on the front of the paper tray. Installing the toner Open the upper cover. Shake the toner bottles up and down seven or eight times.
Page 40: Loading Paper
2. Installation Install the yellow toner bottle first. Holding the toner bottle horizontally with the label facing up, align the label with the position of the triangular mark. • Be sure to set the toner bottles so that they are straight and flat. •...
Page 41 Printer Installation Lift it slightly, and then pull it out. Pinch the green clips on the side guide and the end guide, and then adjust the guides to the paper size being loaded. Load the new paper stack print side up, making sure the paper is flush against the paper guides.
Page 42: Turning Power On
2. Installation Adjust the paper guides to close any gaps. • Do not move paper loaded in the tray more than a few millimeters. Excessive movement of loaded paper can cause edges of sheets to snag on the openings of the tray's lifting plate, resulting in sheets being folded or becoming jammed.
Page 43: Selecting The Panel Display Language
Printer Installation Plug in the machine. Turn on the power switch. • Do not turn off the power switch until initialization is completed ("Ready" appears on the display when initialization is completed). Otherwise, the machine may malfunction. Selecting the Panel Display Language •...
Page 44: Printing The Test Page
2. Installation Turn on the power switch of the printer. • "Ready" shows on the panel display after the machine warms up. Press the "Menu" key. Press the " " or " " key to select "Language." Press the "OK" key. Press the "...
Page 45 Printer Installation Meter click charge enabled (SP 5-930-001 set to "1 (enabled)"): The counter can be displayed and printed by the customer. The technician can then call the customer and ask them to read the counter. Meter click charge disabled (SP 5-930-001 set to "0 (disabled)"; this is the default setting): The counter cannot be displayed or printed by the customer.
Page 46 2. Installation Item SP No. Function Default Meter Click SP5-930-001 Enables or disables Meter Click Charge. "0": OFF Charge When enabled: • The counter menu shows immediately after you push the "Menu" key. The "Counter Method" (SP5-045) sets the type of the counter.
Page 47: Moving The Machine
Printer Installation Item SP No. Function Default Service Tel: SP5-812-001 and -001: shows or sets the telephone Telephone / -002 number of the service representative. Facsimile -002: shows or sets the fax number of the service station. The number is printed on the counter list when the "Meter Click Charge"...
Page 48: Paper Feed Unit (M384)
2. Installation Paper Feed Unit (M384) For details, refer to the "Hardware Guide" for this machine. • Install the caster table and securing bracket if the machine is installed on the floor (page 48 "Caster Table (M393)"). Remove the tape from the paper feed unit. Lift the machine with four people by using the inset grips on both sides of the machine.
Page 49 Paper Feed Unit (M384) Align the machine with the two upright pins on the paper feed unit and then lower the machine slowly. • When installing two or three units, first connect the units to each other (using the same procedure as described above), and then connect them as a single unit to the machine.
Page 50: Caster Table (M393)
2. Installation Caster Table (M393) Accessory Check Check the quantity and condition of the accessories against the following list. Description Q'ty Screws (M3 x 8) Spring washer screws Washers Spring washers Securing pins Securing brackets (left) Securing holders Securing brackets (right rear) Table joint bracket (left) Table joint brackets (right front) Table joint bracket (right rear)
Page 51: Installation Procedure
Caster Table (M393) Installation Procedure • Handles must be used only for moving the machine without caster table and paper feed unit. If either or both of these items are installed when you move the machine, do not use the handles. For Installing the Caster Table (M393) Only Open the left cover.
Page 52 2. Installation Push the holder [A] down. Remove the holder [A]. Reinstall the inner left lower cover ( x 3). Close the left cover.
Page 53 Caster Table (M393) Install the two pins [A] in the screw holes. Lift the machine and install it on the caster table. • Hold the handle and grips of the machine when you lift and move the machine. Open the duplex unit. Right cover [A] ( x 1)
Page 54 2. Installation Install the two table joint brackets [A] at the right side ( x 5). Reinstall the right cover ( x 1). Install the table joint bracket [A] at the left side ( x 2). Close the front door.
Page 55: For Installing With The Paper Feed Unit (M384)
Caster Table (M393) Adjust the plate [A] until it is level by rotating each screw. For Installing with the Paper Feed Unit (M384) Remove all tapes from the paper feed unit. Lift the paper feed unit, and then install it on the caster table. Lift the machine and install it on the paper feed unit.
Page 56 2. Installation Install the securing bracket [A] ( x 2). • If two or three optional paper feed units are to be installed, install the securing bracket [A] at the right side of the optional paper feed units in a similar location to that shown below to secure them ( x 2).
Page 57 Caster Table (M393) Remove the left cover [A] of the paper feed unit ( x 2). Remove the screw shown above. Install the table joint bracket [A] ( x 2). Install the securing bracket [B] ( x 1 (M3x8) [C], spring washer x 1 [D], washer x 1 [E]). •...
Page 58 2. Installation Reinstall the right cover of the paper feed unit ( x 2). Close the front door. Adjust the plate until it is level by rotating each screw (page 49).
Page 59: Tray Heater
Tray Heater Tray Heater Component Check Check the quantity and condition of the accessories against the following list. Description Q'ty Heater cover Tray heater Heater bracket On-standby decal Harness bracket Harness Clamp Screw (M3 x 6)
Page 60: Tray Heater (Mainframe)
2. Installation Tray Heater (Mainframe) • Before installing, make sure that the power source rating of the tray heater is same as the machine. Assemble the tray heater ( x 3). • Before installing the tray heater, check if the destination is correct. •...
Page 61 Tray Heater Install the heater [A] on the bracket ( x 2). Remove the two clamps [A]. Attach the two clamps [A] (removed in step 8) to the bracket [B].
Page 62 2. Installation Route the harnesses as shown below ( x 2). Install the bracket [A] ( x 2). Reinstall the HVPS: CB bracket.
Page 63 Tray Heater Pass the heater harness [A] through the hole [B] in the controller box (shown in the red circle). Reinstall the controller box. Attach the two clamps [A] to the controller box. Connect the relay harness [A] to CN906 [B] ( x 2).
Page 64: Tray Heater (Optional Unit)
2. Installation Connect the relay harness [A] to the heater harness [C] ( x 2). Reassemble the machine. Tray Heater (Optional Unit) 1. Unplug the machine power cord before starting the following procedure. 2. Do the following procedure not to damage any harnesses. 3.
Page 65: For Installing The Tray Heater In M384
Tray Heater Description Q'ty Screw (M4 x 8) Screw (M3 x 8) Spring washer ( 4) Spring washer ( 3) Washer ( 4) Washer ( 3) Harness For Installing the Tray Heater in M384 Pull out the tray [A] from the optional paper tray.
Page 66 2. Installation Put the tray heater [B] into the optional paper feed unit. Pass the heater harness [A] through the square hole [B].
Page 67 Tray Heater Position the tray heater [A] (3 hooks) Install the tray heater [A] in the machine ( x 1 (M4x8) [B], spring washer x 1 ( 4) [C], washer x 1 ( 4) [D]).
Page 68 2. Installation Install the edge clamp [A] and the six clamps. Connect the relay harness [A] to the heater harness [B] ( x 4). Route the relay harness [A] as shown above ( x 3). • Make sure that the connector [B] is placed securely as shown above.
Page 69 Tray Heater If you do not install another optional paper feed unit, replace the screw [A] with the screw [B] ( x 1 (M3x8) [C], spring washer x 1 ( 3) [D], washer x 1 ( 3) [E]). Do steps 10 and 11 if you install another optional paper feed unit below M384. If not, go to step...
Page 70 2. Installation Bracket [A] ( x 1) Install the relay harness [A] as shown above. • Repeat steps from 1 to 11 if two or three optional paper feed units are to be installed. Rear cover [A] ( x 1)
Page 71: For Installing The Securing Bracket
Tray Heater Bracket [A] ( x 1) Connect the relay harness to the relay harness of the mainframe. Reassemble the machine. For Installing the Securing Bracket • The securing bracket must be installed when the tray heater is installed in the machine with the paper feed unit (M384).
Page 72 2. Installation Remove the screw. Install the securing bracket [A] ( x 1 (M3x8) [B], spring washer x 1 ( 3) [C], washer x 1 ( 3) [D]). Remove the right cover of the paper feed unit (page 48 "Caster Table (M393)").
Page 73 Tray Heater Install the securing holder [E]. Reassemble the machine.
Page 74: Controller Options
2. Installation Controller Options The following options are available for this machine; refer to the "Hardware Guide" about the installation procedure for each option except “USB Device Server Option Type M12”. Only “USB Device Server Option Type M12” should be installed by a customer engineer. •...
Page 75: Sd Card Slots
Controller Options SD Card Slots • Slot 1 [1] is used for “Camera Direct Print Card Type P7”, “IPDS Unit Type P7”, “XPS Direct Print Option Type P7”, “SD CARD SET FOR FONT TYPE D FOR MFP” or “VM CARD Type P7”. •...
Page 76: Interface Board Surface
2. Installation Interface Board Surface Item Description Switch Used to reset to the factory settings. Ethernet port Used to connect the Ethernet cable. Used to connect this option to the main machine. USB port Do not use this port with other options. Installation Procedure •...
Page 77 Controller Options Install the interface board in the interface slot [B] ( x 2). Insert the USB cable into the USB port on this option. Insert the other side of the USB cable into the USB port B on the main machine. •...
Page 78 2. Installation Attach the ferrite cores to the Ethernet cable, while looping the cable at 3 cm (approx. 1.2 inch) [A] from the each end of the cable.
Page 79 Controller Options Only for installing this option in North America, bind the both cores with two bands [A] as shown below. RTB 14 Note added Insert the Ethernet cable into the Ethernet port on this option. Insert the other end of the Ethernet cable to a PC for network setting. Plug the power cord into the wall socket and turn on the main power of the machine.
Page 80: What Do The Led Indications Mean
2. Installation • The installation status of this option cannot be checked in the “Configuration Page”. What Do the LED Indications Mean? When this option is properly installed and recognized by the main machine, the LED indicators light up under the following conditions. Light Color Lights Up When: Green and Yellow...
Page 81: Ip Address Setting
Controller Options IP Address Setting This section describes how to set an IP address on this option manually. Note that you can set an IP address which is not only on the same network segment but also on a different network segment to share a single printer with devices in multiple networks.
Page 82: Sd Card Appli Move
2. Installation Input [IP Address], [Subnet Mask] and [Default Gateway]. Set other items if needed. Press [Set]. Close the web browser. Disconnect the Ethernet cable from the computer. Connect the Ethernet cable to a network device (e.g. switching hub). Set the IP address of this option in the printer driver which you use. SD Card Appli Move Overview The service program "SD Card Appli Move"...
Page 83: Move Exec
Controller Options Enter SP5873 "SD Card Appli Move". Then move the application from the SD card in slot 2 to the card in slot 1. Exit the SP mode. Use caution when you do the SD Card Appli Move procedure: •...
Page 84: Undo Exec
2. Installation Insert the SD card (having stored the application program) in SD card slot 2. The application program is copied from this SD card. Turn the main switch on. Start the SP mode. Select SP5-873-001 "Move Exec". Follow the messages shown on the operation panel. Turn the main switch off.
Page 85: Preventive Maintenance
3. Preventive Maintenance Maintenance Tables See "Appendices" for the following information: • "Maintenance Tables"...
Page 86 3. Preventive Maintenance...
Page 87: Replacement And Adjustment
4. Replacement and Adjustment Notes on the Main Power Switch Push Switch The main power button of this machine has been changed to a push-button switch (push button) from the conventional rocker switch. The push switch has characteristics and specifications different from the rocker switch.
Page 88: Shutdown Method
4. Replacement and Adjustment • Automatic restart deals with cases when you accidentally unplugged the AC power cord or unexpected power outages. By keeping the power flag ON, after the resumption of power, the machine will start up automatically. In rare cases, when you reconnect the AC power cord to a power outlet, the machine does not start automatically.
Page 89: Before You Start
Before You Start Before You Start • Turn off the main power switch and unplug the machine before you do the procedures in this section.
Page 90: Special Tools
4. Replacement and Adjustment Special Tools Tools Item Part Number Description Q'ty B6455010 SD Card 128MB for Firmware Update B6455020 SD Card 1GB for Firmware Update B6455030 SD Card 2GB for Firmware Update B6455040 SD Card 8GB for Log Storing B6456705 PCMCIA Card Adapter B6456820...
Page 91: Exterior Covers
Exterior Covers Exterior Covers Left Cover Open the left cover. Remove the waste toner bottle. Release the belt [A]. Remove the two brackets [A] ( x 2).
Page 92: Right Cover
4. Replacement and Adjustment Left cover [B] Right Cover Open the duplex unit [A].
Page 93: Rear Cover
Exterior Covers Right cover [A] ( x 1) Rear Cover Rear cover [A] ( x 1) When Reinstalling the Rear Cover • Make sure that these hinge covers [A] can be moved smoothly (up and down) after installing the rear cover. If these hinge covers do not move smoothly, try installing the rear cover again.
Page 94: Top Cover
4. Replacement and Adjustment Top Cover Right cover (page Rear cover (page Open the upper cover [A].
Page 95: When Reinstalling The Top Cover
Exterior Covers Top cover [A] ( x 3) When Reinstalling the Top Cover • Make sure that the hook [A] is installed in the hole [B] when reinstalling the top cover. Operation Panel Open the duplex unit (page 90 "Right Cover").
Page 96: Inner Left Upper Cover
4. Replacement and Adjustment Remove the four screws. Operation panel [A] ( x 1, x 1) Inner Left Upper Cover Right cover (page...
Page 97: Inner Left Front Cover
Exterior Covers Top cover (page Open the left cover. Inner left upper cover [A] ( x 2) Inner Left Front Cover Left cover (page Inner left upper cover (page Inner left lower cover (page Turn the lock lever [A] counterclockwise, and then open the drum securing plate [B].
Page 98: Inner Left Rear Cover
4. Replacement and Adjustment Inner left front cover [A] ( x 3) Inner Left Rear Cover Left cover (page Rear cover (page Inner left rear cover [A] ( x 2) Inner Left Lower Cover Open the left cover. Waste toner bottle (page 110)
Page 99: Inner Right Front Cover
Exterior Covers Inner left lower cover [A] ( x 3) Inner Right Front Cover Right cover (page Top cover (page Connector cover [A] (hook)
Page 100 4. Replacement and Adjustment Disconnect the six harnesses [A] ( x 1). Release the inner right front cover [A] ( x 2).
Page 101: Inner Right Rear Cover
Exterior Covers Inner right front cover [A] ( x 6) Inner Right Rear Cover Rear cover (page Right cover (page Inner right rear cover [A] ( x 3)
Page 102: Laser Optics
4. Replacement and Adjustment Laser Optics • Turn off the main power switch and unplug the machine before beginning any of the procedures in this section. Laser beams can cause serious eye injury. Caution Decal Locations Caution decals are attached as shown below •...
Page 103: Recovery Procedure For No Replacement Preparation Of Laser Unit
Laser Optics Plug in and turn on the main power switch of the machine. Enter the SP mode. Execute SP2-220-001 to clear the mirror positioning motor setting for Cyan. Execute SP2-220-002 to clear the mirror positioning motor setting for Magenta. Execute SP2-220-003 to clear the mirror positioning motor setting for Yellow.
Page 104: After Installing A New Laser Unit
4. Replacement and Adjustment Right cover (page Controller box (page 235) Development fan duct (page 123 "Development Fan") Bracket [A] ( x 1) Pull out the laser unit [A] ( x 2, x 1, x 1). After installing a new laser unit Do the following adjustment after installing the new laser unit.
Page 105 Laser Optics Plug in and turn on the main power switch. Check that the settings of SP2-119-001, -002 and -003 are "0". If these settings are not "0", execute "Recovery procedure for no replacement preparation of laser unit" described above. •...
Page 106: Laser Unit Fan
4. Replacement and Adjustment Do the line position adjustment. • First do SP2-111-003. • Then do SP2-111-001. • To check if SP 2-111-001 was successful, watch the screen during the process. A message is displayed at the end. Also, you can check the result with SP 2-194-010 to -012. Exit the SP mode.
Page 107: Ldu Shutter Motor
Laser Optics LDU Shutter Motor Duplex unit (page 208) Paper feed unit (page 184) Release the LDU shutter motor [A] ( x 3). LDU shutter motor [A] ( x 2, x 1).
Page 108: Image Creation
4. Replacement and Adjustment Image Creation PCDU (Photo Conductor and Development Unit) • Do not touch the OPC drum. Do not let metal objects touch the development sleeve. Open the left cover. Turn the lock lever [A] counterclockwise, and then open the drum securing plate [B]. Turn the ITB lock lever [A] counterclockwise (this step is only needed if you remove the PCDU: K).
Page 109: When Installing A New Pcdu
Image Creation PCDU [A] When installing a new PCDU Remove the cover [A] and pull out the tape from the new development unit before installing a new PCDU in the machine.
Page 110 4. Replacement and Adjustment After inserting a PCDU, always push the PCDU lever in until you hear it click and lock. Check the five-sided window of each PCDU. • If the area inside the window is all white [A], the unit is installed correctly. •...
Page 111 Image Creation Turn the ITB lock lever clockwise to lock it. Use both hands to close the drum securing plate [A].
Page 112: Waste Toner Bottle
4. Replacement and Adjustment Turn the lock lever clockwise to lock it. Close the left cover. Waste Toner Bottle If you replace the waste toner bottle after the machine detects that it is full or near-full, the machine automatically resets the PM counter for the waste toner bottle after replacement. But, if you replace a bottle that is not full or near-full, then you must reset the PM counter for this unit.
Page 113: Toner Supply Tube
Image Creation Attach the seals (provided with the new waste toner bottle) [A] to the five sponge pads. This closes the waste toner bottle. Release the lock [B]. Remove the waste toner bottle [C]. Put the waste toner bottle [C] into the supplied plastic bag to prevent toner from leaking out of the bottle, and then seal the bag.
Page 114 4. Replacement and Adjustment Right cover (page Rear cover (page Top cover (page Inner left upper cover (page Inner right rear cover (page Drive unit fan base (page 162 "Drive Unit Fan") Inner upper right cover [A] ( x 2) Inner upper cover [A] ( x 1)
Page 115 Image Creation Remove the two screws. Release each clamp and disconnect each connector. Release the toner supply motor brackets [A] ( x 3 each).
Page 116 4. Replacement and Adjustment • Place the toner supply motor brackets on a sheet of paper [A] because grease may fall from the toner supply motors. Release each toner supply tube [A] by pulling out its gear assembly a short distance. •...
Page 117 Image Creation Release the upper cover sensor [A] (hooks). Release the toner plate [A] ( x 7). Remove each clip [A].
Page 118 4. Replacement and Adjustment • Make sure that the clip [A] does not fall inside the machine during maintenance. Turn the toner tube [A] as shown above. Pull out each toner supply tube [A]. • Clean each toner tube entrance with a vacuum cleaner. •...
Page 119: Toner Supply Motor
Image Creation Toner Supply Motor Right cover (page Rear cover (page Top cover (page Motor bracket [A] ( x 3, x 1)
Page 120: Toner Collection Motor
4. Replacement and Adjustment Toner supply motor [A] ( x 2) • If the bushing (white) [B] is removed with toner supply motor, install it in the toner hopper frame (as shown below). • Make sure that the bushing (white) [A] is installed in the toner hopper frame [B]. Toner Collection Motor Inner left lower cover (page...
Page 121 Image Creation Motor bracket [A] ( x 2, x 1, x 1) Toner collection motor [A] ( x 2) • Apply a small amount of "Silicone Grease G501" to the gear of the motor as shown below.
Page 122: Waste Toner Bottle Full Sensor
4. Replacement and Adjustment Waste Toner Bottle Full Sensor Inner left rear cover (page Sensor bracket [A] ( x 2, x 1) Waste toner bottle full sensor [A] ( x 1, hooks) Waste Toner Bottle Set Sensor Inner left rear cover (page...
Page 123: Rfid Cpu Board
Image Creation Sensor bracket [A] ( x 2, x 1) Waste toner bottle set sensor [A] ( x 1, hooks) RFID CPU Board Right cover (page Rear cover (page Top cover (page...
Page 124: Rfid Board
4. Replacement and Adjustment RFID CPU Board [A] ( x 2, x 2) RFID Board Right cover (page Rear cover (page Top cover (page...
Page 125: Development Fan
Image Creation RFID board [A] ( x 1, hooks) Development Fan Rear cover (page Right cover (page Controller box (page 235) Development fan duct [A] ( x 4, x 2, x 1)
Page 126: When Installing The Development Fan
4. Replacement and Adjustment Development fan duct cover [A] (6 hooks) Development fans [A] ( x 2 each) When installing the development fan Make sure that the development fan is installed with its decal facing to the rear of the machine.
Page 127: Image Transfer
Image Transfer Image Transfer ITB (Image Transfer Belt) Unit Open the left cover. Turn the lock lever [A] counterclockwise, and then open the drum securing plate [B]. Turn the ITB lock lever [A] counterclockwise. Open the front door [A]. • Opening the front door [A] automatically releases the lock [B] for the ITB unit.
Page 128 4. Replacement and Adjustment Open the upper cover [A].
Page 129: Image Transfer Belt
Image Transfer Grasp the handles [A], and then pull out the ITB unit fully [B]. Grasp the handles [A], and then lift the ITB unit [B]. Image Transfer Belt • Do not touch or damage the surface of the image transfer belt during servicing. ITB unit (page 125)
Page 130 4. Replacement and Adjustment ITB unit cover [A] and the handles [B] (8 hooks). Three stays [A] ( x 2 each)
Page 131 Image Transfer The left stay [A] ( x 4) Rear holder bracket [A] ( x 2)
Page 132 4. Replacement and Adjustment ITB cleaning unit [A] Pull the tension roller [A] as shown below. Remove a screw.
Page 133 Image Transfer Front holder bracket [A] Remove a screw, and then turn the encoder sensor [A] to the left. • When replacing the image transfer belt, work carefully to avoid damaging the encoder sensor [A].
Page 134: When Installing The Image Transfer Belt
4. Replacement and Adjustment The right stay [A] ( x 1) Stand the ITB unit [A] as shown above. Image transfer belt [B] When Installing the Image Transfer Belt • The image transfer belt does not have any directional characteristics. When installing the image transfer belt, it is not required to install the image transfer belt in a specific orientation.
Page 135: Itb Contact Motor
Image Transfer Lubricate a part of the surface of the image transfer belt [A] with yellow toner, and then turn the image transfer belt to the position [B] as shown above. • Be sure to use yellow toner for the Z-P2; do not use lubricant powder, developer, or waste toner.
Page 136: Itb Contact Sensor
4. Replacement and Adjustment ITB contact motor unit [A] ( x 2, x 1, x 1) ITB contact motor [A] ( x 2) • Apply a small amount of "Silicone Grease G501" to the gear of the motor as shown below. ITB Contact Sensor PCDU: K (page...
Page 137 Image Transfer Toner supply fan (page 151) Toner supply bracket: K [A] ( x 3, x 1) Release the toner tube: K [A] by pulling out its gear assembly a short distance. • Work carefully when releasing the toner supply tube [A] to avoid spilling toner on clothing or the hands.
Page 138: Id Sensor Board
4. Replacement and Adjustment Sensor holder [A] ( x 1, x 1) ITB contact sensor [A] ( x 1, hooks) ID Sensor Board Fusing unit (page 164) Paper exit unit (page 198)
Page 139 Image Transfer Remove the two screws. ID sensor board bracket [A] ( x 1)
Page 140: After Installing A New Id Sensor Board
4. Replacement and Adjustment ID sensor board cover [A] ( x 1) ID sensor board [A] ( x 3) After installing a new ID sensor board Do the following adjustment after installing a new ID sensor board. Plug in and turn on the main power switch of the machine. Enter the SP mode.
Page 141 Image Transfer Exit the SP mode.
Page 142: Paper Transfer
4. Replacement and Adjustment Paper Transfer PTR (Paper Transfer Roller) Unit Open the duplex unit. Remove the PTR unit [A], releasing the two locks [B]. When Installing the PTR Unit To install the PTR unit, pinch the two green locks [A] while you push the unit back into position. Do not insert objects between the metal plate [B] and its black plastic base.
Page 143: Ptr Contact Motor
Paper Transfer PTR Contact Motor Toner collection motor (page 118) Interlock switch bracket [A] ( x 2, x 4)
Page 144: Ptr Contact Sensor
4. Replacement and Adjustment Motor bracket [A] ( x 2, x 1) PTR contact motor [A] ( x 2) • Apply a small amount of "Silicone Grease G501" to the gear of the motor as shown above. PTR Contact Sensor Right cover (page...
Page 145: Temperature/Humidity Sensor
Paper Transfer Top cover (page Inner right front cover (page Motors with bracket (page 156) Sensor bracket [A] ( x 1) PTR contact sensor [A] ( x 1, hooks) Temperature/Humidity Sensor Inner left lower cover (page...
Page 146 4. Replacement and Adjustment Temperature/Humidity sensor [A] ( x 1, x 1)
Page 147: Drive Unit
Drive Unit Drive Unit The drawing above shows the drive layout. 1. ITB unit /drum-K/ development-K motor 6. Vertical transport motor 2. Drum motor: CMY 7. Registration motor 3. Development motor: CMY 8. Duplex/ by-pass motor 4. Development clutch: K 9.
Page 148 4. Replacement and Adjustment Clean each toner hopper entrance [A] with a vacuum cleaner. ITB unit (page 125) PCDUs (page 106) Remove the four clips. Right cover (page Rear cover (page Top cover (page Inner right rear cover (page Inner right front cover (page...
Page 149 Drive Unit Release the upper harness guide [A] and the lower harness guide [B] ( x 4, x all, x all) BCU with bracket (page 240) Remove the two screws.
Page 150 4. Replacement and Adjustment Release each clamp and disconnect each connector. Release the toner supply motor brackets [A] ( x 3 each). • Place the toner supply motor brackets on a sheet [A] of paper because grease may fall from the toner supply motors.
Page 151 Drive Unit Toner supply tube: Y [A] • Work carefully when removing the toner supply tube [A] to avoid spilling toner on clothing or the hands. Release the toner supply tubes for M, C and K.
Page 152 4. Replacement and Adjustment • Work carefully when releasing the toner supply tubes to avoid spilling toner on clothing or the hands. Gear unit [A] with the toner supply tubes for M, C and K ( x 6). Remove the toner supply tubes for M, C and K [A] from the gear unit [B]. •...
Page 153: When Installing The Gear Unit
Drive Unit When installing the gear unit Make sure that the positioning pin [A] is set correctly when installing the gear unit. Toner Supply Fan Right cover (page...
Page 154: When Installing The Toner Supply Fan
4. Replacement and Adjustment Toner supply fan [A] ( x 2, When installing the toner supply fan Make sure that the toner supply fan is installed with its decal facing to the left of the machine. Toner Supply Fan Base Right cover (page Toner supply fan base [A] ( x 2,...
Page 155: Development Motor: Cmy
Drive Unit Drum motor: CMY [A] ( x 3, x 1) Development Motor: CMY Right cover (page Bracket [A] ( x 1)
Page 156: Itb Unit/ Drum-K/ Development-K Motor
4. Replacement and Adjustment Development motor: CMY [A] ( x 3, x 1) ITB Unit/ Drum-K/ Development-K Motor Right cover (page ITB unit/ Drum-K/ Development-K motor [A] ( x 3, x 1) Development Clutch: K Right cover (page ITB unit/ Drum-K/ Development-K motor (page 154) Development clutch: K cover [A] ( x 2,...
Page 157: Fusing/Paper Exit Motor
Drive Unit Development clutch: K [B] Fusing/Paper Exit Motor Right cover (page Top cover (page Inner right front cover (page Fusing/paper exit motor [A] ( x 3, x 1) Front Door Sensor Right cover (page Top cover (page Inner right front cover (page...
Page 158: Motors With Bracket
4. Replacement and Adjustment Front door sensor [A] ( x 1, hooks) Motors with Bracket Right cover (page Top cover (page Inner right front cover (page...
Page 159 Drive Unit Release the upper harness guide [A] and the lower harness guide [B] ( x 4, x all, x all).
Page 160: Registration Motor
4. Replacement and Adjustment Motors with bracket [A] ( x 4) Registration Motor Right cover (page Top cover (page Inner right front cover (page Motors with bracket (page 156)
Page 161: Paper Feed Motor
Drive Unit Registration motor [A] ( x 2, timing belt x 1) Paper Feed Motor Right cover (page Top cover (page Inner right front cover (page Motors with bracket (page 156)
Page 162: Vertical Transport Motor
4. Replacement and Adjustment Paper feed motor [A] ( x 2, timing belt x 1) Vertical Transport Motor Right cover (page Top cover (page Inner right front cover (page Motors with bracket (page 156) Vertical transport motor [A] ( x 2, timing belt x 1)
Page 163: Drum Phase Sensor: Cmy
Drive Unit Drum Phase Sensor: CMY Right cover (page Push the hook, and then release the sensor holder [A]. Drum phase sensor: CMY [A] ( x 1, hooks) Drum Phase Sensor: K Right cover (page...
Page 164: Drive Unit Fan
4. Replacement and Adjustment Push the hook, and then release the sensor holder [A]. Drum phase sensor: K [A] ( x 1, hooks) Drive Unit Fan Rear cover (page Right cover (page Inner right rear cover (page...
Page 165: When Installing The Drive Unit Fan
Drive Unit Drive unit fan base [A] ( x 2, x 1) Drive unit fan ( x 1, hooks) When installing the drive unit fan Make sure that the drive unit fan is installed with its decal facing to the left of the machine.
Page 166: Fusing
4. Replacement and Adjustment Fusing Fusing Unit • Turn off the main switch and wait until the fusing unit cools down before beginning any of the procedures in this section. The fusing unit can cause serious burns. Open the duplex unit. Release the lock levers [A].
Page 167: Pressure Roller Fusing Lamp
Fusing Fusing front cover [A] ( x 2) Cleaning unit [A] ( x 4) Pressure Roller Fusing Lamp Fusing front cover (page 164 "Cleaning Unit")
Page 168 4. Replacement and Adjustment Fusing upper cover [A] ( x 4) Fusing lower cover [A] ( x 3) Cleaning unit (page 164) Pressure levers [A] ( x 1 each, spring x 1 each)
Page 169 Fusing Release the fusing lamp harness [A] at the right side ( x 1, x 5). Release the fusing lamp harness [A] at the left side ( x 1) Lamp holder [B] ( x 1) Remove the fusing lamp holder [A] at the right side ( x 1)
Page 170: Pressure Roller
4. Replacement and Adjustment Pressure roller fusing lamp [A] Pressure Roller Pressure roller fusing lamp (page 165) Right stay [A] ( x 3)
Page 171 Fusing Thermostat holder [A] and thermistor bracket [B] ( x 4). Remove the C-rings, bearings [A], and gear [B]. Pressure roller [C]...
Page 172: When Reinstalling The Pressure Roller
4. Replacement and Adjustment When Reinstalling the Pressure Roller When replacing the pressure roller, you have to apply lubricant to the following places. • Apply "Barrierta S552R" (0.15g to 0.25g) to the left end [A] and right end [B] of the pressure roller as shown above.
Page 173 Fusing Release the pins [A], and then remove the stripper plate [B]. Release the pins [A], and then remove the bracket [B] ( x 4).
Page 174 4. Replacement and Adjustment Release the fusing lamp harness [A] at the left side ( x 1, x 4). Left stay [A] ( x 3) Remove the screw.
Page 175 Fusing Release the fusing lamp harnesses [A], and then remove the plate [B] ( x 2, x 2). Remove the fusing lamp holder [A] ( x 1). Release the fusing lamp harness [A] at the right side ( x 1, x 5).
Page 176 4. Replacement and Adjustment Right stay [A] ( x 3) Release the fusing lamp harnesses [A] ( x 2). Lamp holder [A] ( x 1)
Page 177: Fusing Belt
Fusing Heating roller fusing lamp [A] Fusing Belt Heating roller fusing lamp (page 170) C-rings and bearings [A]...
Page 178 4. Replacement and Adjustment Gear [A] at the left side (C-ring x 1) C-rings and bearings [A] Remove the fusing belt [A] with rollers, lifting the shafts [B] up.
Page 179: Fusing, Heating And Tension Roller
Fusing Fusing belt [A] Fusing, Heating and Tension Roller Fusing belt with rollers (page 175 "Fusing Belt") Fusing roller [A], heating roller [B] and tension roller [C] When Reinstalling the Fusing Roller When replacing the fusing roller, you have to apply lubricant to the following places. •...
Page 180: Heating Roller Thermostat
4. Replacement and Adjustment Heating Roller Thermostat Fusing front cover (page 164 "Cleaning Unit") Fusing upper cover (page 165 "Pressure Roller Fusing Lamp")
Page 181: Heating Roller Thermistor
Fusing Remove the four screws. Remove the plate [A], and then remove the heating roller thermostats [B]. • Do not re-use a thermostat that is already opened. Safety is not guaranteed if you do this. Heating Roller Thermistor Fusing front cover (page 164 "Cleaning Unit") Fusing upper cover...
Page 182: Pressure Roller Thermistor
4. Replacement and Adjustment Release the harness [A] ( x 2). Heating roller thermistor [A] ( x 1, x 1) Pressure Roller Thermistor Cleaning unit (page 164) Thermistor assembly [A] ( x 1, x 1)
Page 183: Pressure Roller Thermostat
Fusing Pressure roller thermistor [A] ( x 1, x 1) Pressure Roller Thermostat Fusing lower cover (page 165 "Pressure Roller Fusing Lamp") Pressure roller thermostats [A] ( x 2) Thermopile Paper exit unit (page 198)
Page 184 4. Replacement and Adjustment Thermopile base [A] ( x 2, x 1) Thermopile cover [A] (hooks) Thermopile [B]...
Page 185: Paper Feed
Paper Feed Paper Feed Separation Roller Pull out the paper tray. Cover [A] ( x 2) Separation roller [A] ( x 1) Pick-up and Paper Feed Rollers Pull out the paper tray.
Page 186: Paper Feed Unit
4. Replacement and Adjustment Roller holder [A] ( x 1) Pick-up roller [A] Paper feed roller [B] Paper Feed Unit Pull out the paper tray. Duplex unit (page 208)
Page 187 Paper Feed Bracket [A] ( x 1) Release the paper feed unit [A] ( x 1)
Page 188: Registration Sensor
4. Replacement and Adjustment Paper feed unit [A] ( x 2) Registration Sensor Duplex unit (page 208) Registration roller guide [A] ( x 2)
Page 189: Vertical Transport Sensor
Paper Feed Bracket [A] ( x 2) Registration sensor [A] ( x 1, hooks) Vertical Transport Sensor Paper feed unit (page 184)
Page 190: Paper Height Sensor 1
4. Replacement and Adjustment Vertical transport sensor bracket [A] ( x1, Vertical transport sensor [A] (hooks) Paper Height Sensor 1 Paper feed unit (page 184)
Page 191: Paper Height Sensor 2
Paper Feed Release the paper height sensor 1 [A] (hooks). Paper height sensor 1 [A] ( Paper Height Sensor 2 Paper feed unit (page 184)
Page 192: Paper Lift Sensor
4. Replacement and Adjustment Paper height sensor 2 bracket [A] ( x1) Paper height sensor 2 [A] ( x1, hooks) Paper Lift Sensor Paper feed unit (page 184)
Page 193: Paper End Sensor
Paper Feed Paper lift sensor bracket [A] ( x1, Paper lift sensor [A] ( x1, hooks) Paper End Sensor Paper feed unit (page 184)
Page 194: Paper Feed Sensor
4. Replacement and Adjustment Actuator [A] (tab x 2) Paper end sensor [A] ( x1, hooks) Paper Feed Sensor Paper feed unit (page 184)
Page 195 Paper Feed Release the harness [A] ( x 1). Paper feed sensor bracket [A] ( x1) Paper feed sensor [A] ( x1, hooks)
Page 196: Tray Lift Motor
4. Replacement and Adjustment Tray Lift Motor Inner left lower cover (page Tray lift motor unit [A] ( x 3, x 2, x 1) Tray lift motor bracket [A] ( x 4, spring x 1) • When reassembling, make sure that the gears [A] are set correctly before installing the tray lift motor bracket.
Page 197: Tray 1 Set Sensor
Paper Feed Tray lift motor [A] ( x 2) Tray 1 Set Sensor Pull out the paper feed tray. Left cover (page Inner left rear cover (page Inner left lower cover (page...
Page 198 4. Replacement and Adjustment Sensor holder [A] ( x 3, x 1) Disconnect the connector [A]. Tray 1 set sensor [A] (hooks)
Page 199: Paper Size Sensor Board
Paper Feed Paper Size Sensor Board Inner left lower cover (page Paper size sensor board [A] ( x 2, x 2) Cleaning the Paper Dust Container ITB unit (page 125) PCDU (page 106) Peel off the tape [A] (service parts) and clean the paper dust container [B] with a vacuum cleaner.
Page 200: Paper Exit
4. Replacement and Adjustment Paper Exit Paper Exit Unit Top cover (page Open the upper cover. Inner upper right cover [A] ( x 2) Inner upper cover [A] ( x 1)
Page 201 Paper Exit Inner left upper cover (page Paper exit unit holder [A] ( x 1)
Page 202: Paper Exit Sensor
4. Replacement and Adjustment Lift the paper exit unit [A]. Paper exit unit [A] ( x 2) Paper Exit Sensor Paper exit unit (page 198) Remove the gear [A] (release the hook shown by the red arrow), and then remove the bushing [B].
Page 203 Paper Exit Remove the bushing [C] ( x 1). Remove the shaft [A], and then remove the paper exit upper guide [B].
Page 204 4. Replacement and Adjustment Paper exit lower guide [A] (hook x 2) Remove the idle roller [A], and release the sensor bracket [B] ( x 1).
Page 205: Inverter Sensor
Paper Exit Paper exit sensor [A] ( x 1, hooks) Inverter Sensor Paper exit unit (page 198) Release the sensor bracket (page 200 "Paper Exit Sensor").
Page 206: Paper Overflow Sensor
4. Replacement and Adjustment Inverter sensor [A] ( x 1, hooks) Paper Overflow Sensor Paper exit unit (page 198) Release the sensor bracket (page 200 "Paper Exit Sensor").
Page 207: Fusing Exit Sensor
Paper Exit Paper overflow sensor [A] ( x 1, hooks) Fusing Exit Sensor Paper exit unit (page 198) Fusing exit sensor [A] ( x 1, x 1)
Page 208: Inverter Motor
4. Replacement and Adjustment Inverter Motor Paper exit unit (page 198) Inverter motor [A] ( x 2, x 1, timing belt x 1) Fusing Cooling Fan Inner left upper cover (page Fusing cooling fan base [A] ( x 2, x 1)
Page 209: When Installing The Fusing Cooling Fan
Paper Exit Fusing cooling fan [A] (hooks) When installing the fusing cooling fan Make sure that the fusing cooling fan is installed with its decal facing to the right of the machine. Upper Cover Sensor Paper exit unit (page 198) Upper cover sensor [A] ( x 1, hooks)
Page 210: Duplex Unit
4. Replacement and Adjustment Duplex Unit Duplex Unit Open the duplex unit. Connector cover (page 97 "Inner Right Front Cover") Disconnect the six harnesses (page 97 "Inner Right Front Cover"). Remove the ground screw [A]. Release the right arm [A] ( x 1). •...
Page 211 Duplex Unit Release the left arm [A] ( x 1).
Page 212: By-Pass Tray Unit
4. Replacement and Adjustment Open the duplex unit [A] fully, and then remove it. By-pass Tray Unit Open the by-pass tray unit. Release the outer small pegs [A] of the cover. • Release the left peg first, and then right peg.
Page 213 Duplex Unit Tilt the by-pass tray as shown below. Release the right inner large peg [A] first, and then left inner large peg [B]. Tilt the by-pass tray [A] as shown below, and then pull the by-pass tray. • Tilting the by-pass tray rotates the peg lock arms [B] down so they can be removed from the keyholes.
Page 214: Duplex Entrance Sensor
4. Replacement and Adjustment • When re-attaching the by-pass, tilt the by-pass tray as shown above, and then insert the peg lock arms into the keyholes of the machine. Duplex Entrance Sensor Duplex unit (page 208) Disconnect the connector and remove the ground screw.
Page 215 Duplex Unit Duplex lower guide plate [A] Duplex upper guide plate [A] ( x 7)
Page 216: Duplex Exit Sensor
4. Replacement and Adjustment Duplex entrance sensor [A] ( x 1, hooks) Duplex Exit Sensor Open the duplex unit. Fusing unit (page 164) Paper transfer roller unit (page 140) Release the sensor bracket [A] ( x 1, x 1)
Page 217: Fusing Entrance Sensor
Duplex Unit Duplex exit sensor [A] ( x 1, hooks) Fusing Entrance Sensor Open the duplex unit. Fusing unit (page 164) Paper transfer roller unit (page 140) Sensor base [A] ( x 2) Sensor cover [A] (hooks)
Page 218: Duplex/By-Pass Motor
4. Replacement and Adjustment Fusing entrance sensor [B] ( x 1, hooks) Duplex/By-pass Motor Duplex unit (page 208) By-pass tray unit (page 210) Duplex upper guide plate (page 212 "Duplex Entrance Sensor") Guide plate [A] (tabs)
Page 219 Duplex Unit Fusing fans (page 164) Operation panel (page Duplex/By-pass motor cover [A] ( x 1)
Page 220 4. Replacement and Adjustment Right and left arms [A] ( x 2 each)
Page 221 Duplex Unit Duplex/By-pass motor bracket with the frame [A] ( x 6) Guide plate [A] ( x 4)
Page 222: By-Pass Paper End Sensor
4. Replacement and Adjustment Duplex/By-pass motor bracket [A] ( x 3, x 1) Duplex/By-pass motor [A] ( x 2, x 1, gear x1, timing belt x1) By-pass Paper End Sensor Duplex unit (page 208) Duplex/By-pass motor bracket with the frame (page 216 "Duplex/By-pass Motor")
Page 223: By-Pass Feed Roller, Friction Pad
Duplex Unit Sensor holder [A] ( x 1) By-pass paper end sensor [A] ( x 1, hooks) By-pass Feed Roller, Friction Pad Duplex unit (page 208) Duplex/By-pass motor bracket with the frame (page 216 "Duplex/By-pass Motor")
Page 224 4. Replacement and Adjustment Guide plate [A] ( x 4) Slide the roller holder [A] in the direction of the blue arrow ( x 2).
Page 225 Duplex Unit By-pass feed roller [A] Slide the roller holder [A] in the direction of the blue arrow.
Page 226: Hvps: D
4. Replacement and Adjustment Release the tension of the bracket [A] by releasing the lock of the solenoid [B] and turning the timing belt [C]. Friction pad [A] (hooks) HVPS: D • Turn off the main power switch and unplug the machine before removing the HVPS: D. Open the duplex unit.
Page 227: Fusing Fan
Duplex Unit Fusing unit (page 164) Paper transfer roller unit (page 140) HVPS: D cover [A] ( x 2) HVPS: D [A] ( x 3, x 1) Fusing Fan • Turn off the main power switch and unplug the machine before removing the fusing fan. Duplex unit (page 208)
Page 228: When Installing The Fusing Fan
4. Replacement and Adjustment Fusing fan bases [A] ( x 1 each, x 1 each) Fusing fan [A] (hooks) When installing the fusing fan Make sure that the fusing fan is installed with its decal facing to the front of the machine.
Page 229: Electrical Components
Electrical Components Electrical Components Boards Rear Cover Open Bridge Board Controller Board...
Page 230 4. Replacement and Adjustment Controller Box Removal HVPS: CB Board Right Cover Open...
Page 231: Hdd (Option)
Electrical Components BCU with bracket Removed HVPS: T1T2 Board HDD (Option) • Before replacing the HDD, copy the address book data to an SD card with SP5-846-051 if possible. • If the customer is using the Data Overwrite Security or the Data Encryption feature, these applications must be installed again.
Page 232: Disposal Of Hdd Units
4. Replacement and Adjustment HDD assembly [A] (knob screw x 2, x 2) HDD [A] ( x 4, x 2) Disposal of HDD Units • Never remove an HDD unit from the work site without the consent of the client. •...
Page 233: Reinstallation
Electrical Components Reinstallation Explain to the customer that the following information stored on the HDD is lost when the HDD is replaced: • Address book The address book and document server documents (if needed) must be input again. If you previously backed up the address book to an SD card with SP5846 051, you can use SP 5846 052 to copy the data from the SD card to the hard disk.
Page 234: When Installing The New Controller Board
4. Replacement and Adjustment Remove the Interface rails [A] and NVRAMs [B]. When installing the new controller board • When replacing the controller board, first, check which ESA applications have been installed. After replacing the controller board, re-install the ESA applications by following the installation instructions for each application.
Page 235: Bridge Board
Electrical Components • The semi-circular notch of each NVRAM should be aligned with the white semi-circular notch below it as shown above at the dotted white lines. • If the NVRAMs are installed incorrectly, this could cause the board and NVRAMs to short out and cause permanent damage.
Page 236: Psu
4. Replacement and Adjustment • The PSU in this machine still has residual electrical charge on its parts and circuit even though the main power is turned off. Make sure that the power plug is unplugged when you maintain or service the PSU.
Page 237: Controller Box
Electrical Components Disconnect all the harnesses ( x 1). PSU [A] ( x 10, x all) Controller Box Rear cover (page Right cover (page...
Page 238 4. Replacement and Adjustment Inner left rear cover (page Controller cover [A] ( x 6: Remove the screws indicated by the red circles as shown below, and loosen the screws indicated by the blue circles.) Disconnect all the harnesses as shown below.
Page 239 Electrical Components Remove the screw and disconnect the connector. Remove the seven screws.
Page 240: Bcu
4. Replacement and Adjustment Pull out the controller box [A]. Right cover (page Disconnect all the harnesses and the clamps.
Page 241: When Installing The New Bcu
Electrical Components Harness guide [A] ( x 1) BCU [A] ( x 7) When installing the new BCU • Make sure you print out the SMC reports ("SP Mode Data" and "Logging Data") before you replace the NVRAM. • Keep NVRAM away from any objects that can cause static electricity. Static electricity can damage NVRAM data.
Page 242: Removing The Bcu With Bracket
4. Replacement and Adjustment Install the NVRAM on the new BCU after you replace the BCU. • Make sure the NVRAM is correctly installed on the BCU. Insert the NVRAM in the NVRAM slot with the "half-moon" pointing [A] to the downward side. Reassemble the machine.
Page 243: Hvps: T1T2 Board
Electrical Components Harness cover [A] ( x 1, hooks) BCU with bracket [A] ( x 3, x all, x all) HVPS: T1T2 Board Right cover (page...
Page 244: Hvps: Cb Board
4. Replacement and Adjustment BCU with bracket (page 240) HVPS: T1T2 board ( x 6, x all) HVPS: CB Board • If the optional tray heater is installed in the machine, the HVPS: CB bracket may be still hot. Wait until the HVPS: CB bracket cools before doing this procedure.
Page 245 Electrical Components Disconnect the connector. Disconnect the six connectors ( x 1).
Page 246: Dc Switch Board
4. Replacement and Adjustment Pull out the HVPS: CB bracket [A] ( x 2). HVPS: CB board [A] ( x 6, x all) DC Switch Board Inner left lower cover (page...
Page 247: Nvram Replacement Procedure
Electrical Components DC switch board [A] ( x 1, x 1) NVRAM Replacement Procedure There are three NVRAMs. Two are on the controller board, and one is on the BCU. • Always touch a metal surface before handling an NVRAM. Static electricity from your hands can damage an NVRAM.
Page 248: Nvram On The Controller
4. Replacement and Adjustment Turn the main switch off and on. Copy the data from the SD card to the NVRAM (SP5-825-001) if you have successfully copied them to the SD card. Turn the main switch off. Then remove the SD card from SD card slot 2. Turn the main switch on.
Page 249 Electrical Components Copy the data from the SD card to the NVRAM (SP5-825-001) and HDD (SP5-846-52) if you have successfully copied them to the SD card. • The counter data in the user code information clears even if step 12 is done correctly. •...
Page 250: Adjustments
4. Replacement and Adjustment Adjustments Gamma Adjustment • Clean and/or replace related parts first to solve color quality problems. Do these procedures if adjustments are necessary. Summary To adjust the printer gamma: • Select the print mode you want to calibrate •...
Page 251 Adjustments The gradation scales marked "Default" are printed according to the default gamma settings in the flash ROM in the controller. The gamma adjustment changes the densities at the adjustable points in the gradation scale. The gradation scale marked "Current" shows the current settings. Compare the "Current"...
Page 252: Adjustment Procedure
4. Replacement and Adjustment Adjustment Procedure Enter the controller service mode. Use the down arrow key to select Controller SP 1102 "ToneCtlSet". Then press the Enter key. Use the up/down key to select the mode you want to calibrate. Then press the Escape key until you get back to the controller service mode menu.
Page 253 Adjustments Adjust the color density at each of the 15 points for each of the four colors. • Do these to decide what density value to input: • Look at the color adjustment sheet. • Look at the gradation scale entitled "Default" for the color you want to adjust. •...
Page 254 4. Replacement and Adjustment...
Page 255: System Maintenance Reference
5. System Maintenance Reference Service Program Mode • Make sure that the data-in LED is not on before you go into the SP mode. This LED indicates that some data is coming to the machine. When the LED is on, wait for the printer to process the data. Service Mode Operation •...
Page 256: Remarks
5. System Maintenance Reference • To make the settings effective, turn the main switch off and on after exiting service mode. Remarks Display on the Control Panel Screen Since the maximum number of characters which can be displayed on the control panel screen is limited (12 or 17 characters), the description of SP modes displayed on the screen needs to be abbreviated.
Page 257 Service Program Mode Mode Resolution (dpi) Line speed (mm/s) Print speed (ppm) 600 x 600 Middle Thick 1,200 x 1,200 600 x 600 Thick 1 1,200 x 1,200 600 x 600 Thick 2 1,200 x 1,200 600 x 600 Thick 3 1,200 x 1,200 600 x 600 Thick 4...
Page 258: Bit Switch Programming
5. System Maintenance Reference A sharp (#) to the right hand side of the mode number column means that the main switch must be turned off and on to effect the setting change. An asterisk (*) to the right hand side of the mode number column means that this mode is stored in the NVRAM (Engine and Printer Controller).
Page 259 Service Program Mode Push the "OK" key. Set the value with these keys: • [Left] [Right]: Moves the cursor to one of the adjacent bits. • [Up] [Down]: Changes a bit between "0" and "1". • [Escape]: Goes out of the program without saving changes. •...
Page 260: Service Sp Mode Tables
5. System Maintenance Reference Service SP Mode Tables SP1-XXX (Service Mode) 1001 Bit Switch 001 Bit Switch 1 bit 0 bit 1 Responding with the hostname as the sysName 0: Model 1: Hostname name (PnP name) This Bit Switch can change the value of the sysName. 0: (default): Model name (PnP name) 1: Host name bit 2...
Page 261 Service SP Mode Tables 002 Bit Switch 2 bit 0 Color balance switching 0: Disable 1: Enable This Bit Switch can be used to restore the color balance to match that of previous models. If this Bit Switch is set to "1" (Enabled), the color balance from 09S and earlier models will be used.
Page 262 5. System Maintenance Reference 003 Bit Switch 3 bit 0 bit 1 bit 2 [PCL5e/c]: Legacy HP compatibility 0: Disable 1: Enable Enable: Uses the same left margin as older HP models such as HP4000/HP8000. In other words, the left margin defined in the job (usually "<ESC>*r0A") will be changed to "<ESC>*r1A"...
Page 263 Service SP Mode Tables bit 0 bit 1 Multiple copies if a paper size or type mismatch 0: Disable 1: Enable occurs (Single (Multiple copy) copy) If a paper size or type mismatch occurs during the printing of multiple copies, only a single copy is output by default.
Page 264 5. System Maintenance Reference bit 7 1: Enable Letterhead mode printing 0: Disable (Duplex) Routes all pages through the duplex unit. If this is disabled, simplex pages or the last page of an odd-paged duplex job are not routed through the duplex unit. This could result in problems with letterhead/pre- printed pages.
Page 265 Service SP Mode Tables 1001 Bit Switch 009 Bit Switch 9 0: Disable 1: Enable PDL Auto Detection timeout of jobs submitted via USB or Parallel Port (IEEE 1284). (Immediately) (10 seconds) bit 0 To be used if PDL auto-detection fails. A failure of PDL auto-detection does not necessarily mean that the job cannot be printed.
Page 266 5. System Maintenance Reference 1001 Bit Switch 011 Bit Switch B bit 0 bit 1 0: Does not 1: Allow Print job interruption allow interruption interruption 0 (default): Print jobs are not interrupted. If a job is promoted to the top of the print queue, it will wait for the currently printing job to finish.
Page 267 Service SP Mode Tables bit 4 Add "Apply Auto Paper Select" is the condition that decides if the device's paper size or paper 0: Disable 1: Enable type should be overwritten. If this Bit Switch is set to "1" (enable), the "Apply Auto Paper Select" setting will decide if the paper size or paper type that is specified in the device settings should be overwritten by the job's commands when "Tray Setting Priority"...
Page 268 5. System Maintenance Reference 1007 001 Development [0 or 1 / 1 / 1 /step] 0: OFF, 1: ON 1007 002 1007 003 Transfer 1007 004 Int. Transfer 1007 005 Transfer Roller 1007 006 Fuser 1007 007 Fuser Oil 1101 [ToneCtlSet] 1101 001 Tone (Factory) Recalls a set of gamma settings.
Page 269 Service SP Mode Tables 1104 [ToneCtlValue] Adjusts the printer gamma for the mode selected in the Mode Selection menu. 1104 001 Set Black 1 [0 to 255 / 16 / 1/step] 1104 021 Set Cyan 1 1104 041 Set Magenta 1 1104 061 Set Yellow 1 1104 002...
Page 270 5. System Maintenance Reference 1104 007 Set Black 7 [0 to 255 / 112 / 1/step] 1104 027 Set Cyan 7 1104 047 Set Magenta 7 1104 067 Set Yellow 7 1104 008 Set Black 8 [0 to 255 / 128 / 1/step] 1104 028 Set Cyan 8 1104 048...
Page 271 Service SP Mode Tables 1104 013 Set Black 13 [0 to 255 / 208 / 1/step] 1104 033 Set Cyan 13 1104 053 Set Magenta 13 1104 073 Set Yellow 13 1104 014 Set Black 14 [0 to 255 / 224 / 1/step] 1104 034 Set Cyan 14 1104 054...
Page 272 5. System Maintenance Reference 1112 [Supply End] Turns on or off the machine operation when the machine detects a supply en. 1112 001 0:continue 1:stop [0 or 1 / 0 / 1/step]...
Page 273: Engine Sp Mode Tables: Sp1000
Engine SP Mode Tables: SP1000 Engine SP Mode Tables: SP1000 SP1-XXX (Feed) 1001 [LEdge Regist] Leading Edge Registration Adjustment (Tray Location, Paper Type, Color Mode), Paper Type -> Plain, Middle Thick, Thick 1, Thick 2 or Thick3 Adjusts the leading edge registration by changing the registration motor operation timing for each mode.
Page 274 5. System Maintenance Reference 1-001-018 Duplex: MThick *ENG [–9 to 9 / 0.1 / 0.1 mm/step] 1-001-019 Duplex: Thick 1 *ENG [–9 to 9 / -1.6 / 0.1 mm/step] 1-001-020 Duplex: Thick 2 *ENG [–9 to 9 / -2.4 / 0.1 mm/step] 1-001-021 Duplex:Plain:1200 *ENG [–9 to 9 / 0.8 / 0.1 mm/step]...
Page 275 Engine SP Mode Tables: SP1000 1-003-003 Tray1:Thick1 *ENG [–20 to 20 / -3 / 1 mm/step] 1-003-004 Tray234:Plain *ENG [–20 to 20 / -1 / 1 mm/step] 1-003-005 Tray234:MThick *ENG [–20 to 20 / -1 / 1 mm/step] 1-003-006 Tray234:Thick1 *ENG [–20 to 20 / -3 / 1 mm/step] 1-003-007 By-pass:Plain...
Page 276 5. System Maintenance Reference 1-103-017 Ex.Idling Time(H) *ENG [ 0 to 60 / 0 / 1 sec/step] Specifies the idling time in the high temperature condition. 1-103-018 Ex.Idling Time(M) *ENG [ 0 to 60 / 0 / 1 sec/step] Specifies the idling time in the middle temperature condition.
Page 277 Engine SP Mode Tables: SP1000 1-104-010 Upper Limit Temp *ENG [0 to 100 / 25 / 1 deg/step] Specifies the additional temperature for the upper limit of the heating roller. 1-104-011 Offset:Feed Start *ENG [0 to 100 / 20 / 1 deg/step] Specifies the subtract temperature for the lower limit of the heating roller.
Page 278 5. System Maintenance Reference 1105 [Fusing Temp.] Fusing Temperature Adjustment (Printing Mode, Roller Type, [Color], Simplex/Duplex) Roller Type –> Center and Ends: Heating roller, P-Roller or PR –> Pressure roller Paper Type -> Plain, Thin, Thick, OHP, Middle Thick, Special Printing Mode ->...
Page 279 Engine SP Mode Tables: SP1000 1-105-015 Panel Off: P-Roller *ENG [50 to 160 / 120 / 1 deg /step] Specifies the presure roller temperature in the panel off mode. 1-105-016 Low Power: Center *ENG Specifies the heating roller temperature (center or ends) in the 1-105-017 Low Power: Ends *ENG low power mode.
Page 280 5. System Maintenance Reference 1-105-038 Thin:FC:S:Center *ENG [100 to 180 / 145 / 1 deg /step] 1-105-039 Thin:FC:S:Ends *ENG 1-105-040 Thin:FC:D:Center *ENG 1-105-041 Thin:FC:D:Ends *ENG 1-105-042 Thin:BW:S:Center *ENG 1-105-043 Thin:BW:S:Ends *ENG 1-105-044 Thin:BW:D:Center *ENG 1-105-045 Thin:BW:D:Ends *ENG 1-105-046 Thick1:FC:S:Cntr *ENG [100 to 180 / 165 / 1 deg /step] 1-105-047 Thick 1:FC:S:Ends *ENG...
Page 281 Engine SP Mode Tables: SP1000 1-105-058 SP 1:FC:S:Center *ENG [100 to 180 / 170 / 1 deg/step] 1-105-059 SP 1:FC:S:Ends *ENG 1-105-060 SP 1:FC:D:Center *ENG 1-105-061 SP 1:FC:D:Ends *ENG 1-105-062 SP 1:BW:S:Center *ENG 1-105-063 SP 1:BW:S:Ends *ENG 1-105-064 SP 1:BW:D:Center *ENG 1-105-065 SP 1:BW:D:Ends *ENG...
Page 282 5. System Maintenance Reference 1-105-082 TargetTemp AF Rdy *ENG [100 to 180 / 160 / 1 deg/step] Specifies the target temperature for the maintain mode after the machine has reached the target temperature in warm-up mode. 1-105-083 Rcvry Target Temp *ENG [100 to 180 / 160 / 1 deg /step] Specifies the target temperature for the print mode without printing job after the...
Page 283 Engine SP Mode Tables: SP1000 1-105-120 Plain2:FC:S:Cntr *ENG [100 to 180 / 160 / 1 deg/step] 1-105-121 Plain2:FC:S:Ends *ENG 1-105-122 Plain2:FC:D:Cntr *ENG 1-105-123 Plain2:FC:D:Ends *ENG 1-105-124 Plain2:BW:S:Cntr *ENG 1-105-125 Plain2:BW:S:Ends *ENG 1-105-126 Plain2:BW:D:Cntr *ENG 1-105-127 Plain2:BW:D:Ends *ENG 1-105-128 F:Pln1:FC:S:Cntr *ENG [100 to 180 / 125 / 1 deg/step] 1-105-129 F:Pln1:FC:S:Ends *ENG...
Page 284 5. System Maintenance Reference 1-105-144 Glssy:Plain2:Cntr *ENG [100 to 180 / 135 / 1 deg/step] 1-105-145 Glssy:Plain2:Ends *ENG 1-105-146 Glssy:MThick:Cntr *ENG 1-105-147 Glssy:MThick:Ends *ENG 1-105-160 F:Thk1:FC:S:Cntr *ENG 1-105-161 F:Thk1:FC:S:Ends *ENG 1-105-162 F:Thk1:BW:S:Cntr *ENG 1-105-163 F:Thk1:BW:S:Ends *ENG 1-105-164 F:SP1:FC:S:Center *ENG 1-105-165 F:SP1:FC:S:Ends *ENG 1-105-166 F:SP1:BW:S:Center *ENG...
Page 285 Engine SP Mode Tables: SP1000 1-105-211 Plain2:S:Press *ENG [50 to 160 / 125 / 1 deg/step] 1-105-212 F:Plain1:S:Press *ENG [50 to 160 / 105 / 1 deg/step] 1-105-213 F:Plain2:S:Press *ENG [50 to 160 / 110 / 1 deg/step] 1-105-214 F:M-thick:S:Press *ENG [50 to 160 / 115 / 1 deg/step] 1-105-215 Glssy:Pln1:S:Prs...
Page 286 5. System Maintenance Reference 1-105-233 F:M-thick:D:Press *ENG [50 to 160 / 90 / 1 deg/step] 1-105-234 Glssy:Pln1:D:Prs *ENG 1-105-235 Glssy:Pln2:D:Prs *ENG 1-105-236 Glssy:MThk:D:Prs *ENG 1-105-237 F:Thick1:D:Press *ENG 1-105-238 F:SP1:D:Press *ENG 1-105-239 F:SP2:D:Press *ENG 1106 [FusingTemp Displ] Fusing Temperature Display (Heating or Pressure) Displays the current temperature of the heating and pressure rollers.
Page 287 Engine SP Mode Tables: SP1000 1-109-002 Pre-Idling Time *ENG [0 to 120 / 0 / 1 sec/step] Specifies the fusing rotation time before executing SP1109-001. 1-109-003 Stop Time * ENG [5 to 30 / 20 / 1 sec/step] Specifies the time for measuring the nip. 1112 [Env.Crrct:Fusing] 1-112-001 Temp.:Thresh:Low...
Page 288 5. System Maintenance Reference 1-113-003 WaitTime AF Rcvry *ENG [0 to 60 / 10 / 1 sec/step] Specifies the time for keeping the target temperature without any jobs after recovery (SP1105-083). 1-113-004 Wait Time AF Job *ENG [0 to 60 / 10 / 1 sec/step] Specifies the time for keeping the target temperature without any jobs after a last job.
Page 289 Engine SP Mode Tables: SP1000 1-116-010 Center Temp. 1 *ENG [-10 / 10 / 0 / 1 deg/step] Specifies the temperature correction for the heating roller (center) when the paper width is 226 mm or more. The start time of this SP can be adjusted with SP1116-018. 1-116-011 Ends Temp.
Page 290 5. System Maintenance Reference 1-116-022 C-Temp1:Mthick *ENG [-10 to 10 / 0 / 1 deg/step] 1-116-023 EndTemp1:MThick *ENG 1-116-024 C-Temp2:Mthick *ENG 1-116-025 EndTemp2:MThick *ENG 1-116-030 CenterTemp1:Other *ENG 1-116-031 EndTemp1:Other *ENG 1-116-032 CenterTemp2:Other *ENG 1-116-033 EndTemp2:Other *ENG 1118 [Curl Correction] 1-118-001 Execute Pattern *ENG [0 to 4 / 0 / 1] Selects the curl correction mode.
Page 291 Engine SP Mode Tables: SP1000 1-118-006 Pattern1:HM:HRoll *ENG [-30 to 0 / 0 / 1 deg] 1-118-007 Pattern1:HM:PRoll *ENG [0 to 60 / 0 / 1 deg] -008 to Specifies the additional temperature to the target temperature of the heating roller and pressure roller when the curl correction mode 2 or 3 is selected with SP1-118-001.
Page 292 5. System Maintenance Reference 1-159-001 SC Display *ENG [0 or 1 / 1 / 1] Enables or disables the fusing consecutive jam (three times) SC detection. 0: No detection, 1: Detection 1201 [CPM Down Setting] DFU 1-201-001 Low: Down Temp. *ENG [-50 to 0 / -10 / 1 deg/step] 1-201-002...
Page 293 Engine SP Mode Tables: SP1000 1-801-008 BkOpcDevMot:260 *ENG [-4 to 4 / 0.15 / 0.1%/step] 1-801-009 BkOpcDevMot:182 *ENG 1-801-011 BkOpcDevMot:85 *ENG 1-801-013 ColorOpcMot:260 *ENG [-11 to 11 / 0 / 1 step] 1-801-014 ColorOpcMot:182 *ENG [-15 to 15 / 0 / 1 step] 1-801-016 ColorOpcMot:85 *ENG [-80 to 80 / 0 / 1 step]...
Page 294 5. System Maintenance Reference 1-801-043 VertTr:Thick1:Low *ENG [-2 to 2 / 0.7 / 0.1%/step] 1-801-044 VertTr:Thick1:Mid *ENG 1-801-045 VertTr:Thick2:Low *ENG 1-801-046 VertTr:Thick3:Low *ENG 1-801-047 By-pass:Plain: Low *ENG [-4 to 4 / 0 / 0.1%/step] 1-801-048 By-pass:Plain: High *ENG 1-801-049 By-pass:MThk: Low *ENG 1-801-050 By-pass:MThk: High *ENG...
Page 295 Engine SP Mode Tables: SP1000 1-801-062 Rev CW:Plain:Low *ENG [-4 to 4 / 0 / 0.1%/step] 1-801-063 Rev CW:Plain:High *ENG 1-801-064 Rev CW:M-Thk:Low *ENG 1-801-065 RevCW:M-Thk:High *ENG 1-801-066 Rev CW:Thick1:Low *ENG 1-801-067 Rev CW:Thick1:Mid *ENG 1-801-068 Rev CW:Thick2:Low *ENG 1-801-069 Rev CCW:Plain:Low *ENG 1-801-070 Rev CCW:Plain:Hi *ENG...
Page 296 5. System Maintenance Reference 1-902-002 Result *ENG [0 to 3 / 0 / 1/step] Displays the result of drum phase adjustment. 0: Successfully done 2: Sampling failure 3: Insufficient detection number 1-902-003 Auto Execute *ENG [0 or 1 / 1 / 1/step] Turns the automatic drum phase adjustment on or off.
Page 297 Engine SP Mode Tables: SP1000 1-907-017 J-GtSOL1:ON:Low *ENG [-20 to 20 / 0 / 1 mm/step] 1-907-018 J-GtSOL1:ON:Mid *ENG 1-907-019 J-GtSOL1:ON:High *ENG 1-907-020 J-GtSOL1:OFF:Low *ENG 1-907-021 J-GtSOL1:OFF:Mid *ENG 1-907-022 J-GtSOL1:OFF:High *ENG 1-907-023 J-GtSOL2:ON:Low *ENG [-10 to 10 / 0 / 1 mm/step] 1-907-024 J-GtSOL2:ON:Mid *ENG 1-907-025 J-GtSOL2:ON:High...
Page 298 5. System Maintenance Reference 1-950-001 Development Fan (Development *ENG [0 to 600 / 0 / 1 sec/step] Fan 1) 1-950-002 Development Fan2 *ENG 1-950-003 Imaging Fan (Laser Unit Fan) *ENG 1-950-004 Fusing Exit Fan1 (Fusing Fan 1) *ENG 1-950-005 Fusing Exit Fan2 (Fusing Fan 2) *ENG 1-950-006 PSU Fan *ENG...
Page 299: Engine Sp Mode Tables - Sp2000
Engine SP Mode Tables - SP2000 Engine SP Mode Tables - SP2000 SP2-XXX (Drum) 2013 [Env. Correct:PCU] Environment Correction: PCU 2-013-007 CurrentTemp:Displ *ENG Displays the current temperature. [0 to 100 / 0 / 1 deg/step] 2-013-008 RHumid:FC:Display *ENG Displays the current relative humidity. [0 to 100 / 0 / 1%RH/step] 2-013-009 AHumid:FC:Display *ENG...
Page 300 5. System Maintenance Reference 2102 [Mag. Adjustment] DFU Magnification Adjustment Function Name -> M Mag.: Main Scan Magnification, M B-P: Main Scan Beam Pitch Line Speed -> Low: 85 mm/s, Std: 260 mm/s, Mid: 182 mm/s These values are the parameters for the automatic line position adjustment and are adjusted at the factory.
Page 301 Engine SP Mode Tables - SP2000 2-104-001 LD1: K *ENG [60 to 140 / 100 / 0.1 %/step] 2-104-002 LD2: K *ENG 2-104-003 LD1: C *ENG 2-104-004 LD2: C *ENG 2-104-005 LD1: M *ENG 2-104-006 LD2: M *ENG 2-104-007 LD1: Y *ENG 2-104-008 LD2: Y...
Page 302 5. System Maintenance Reference 2-109-006 Density: Bk Specifies the color density for the test pattern. 2-109-007 Density: C [0 to 15 / 15 / 1 /step] 2-109-008 Density: M 0: Lightest density 15: Darkest density 2-109-009 Density: Y 2111 [Line Pos. Ajust] 2-111-001 Mode a Executes the fine line position adjustment twice.
Page 303 Engine SP Mode Tables - SP2000 2-117-001 Pulse: C *ENG [–100 to 100 / 0 / 1 pulse/step] 2-117-002 Pulse: M *ENG 2-117-003 Pulse: Y *ENG 2118 [Skew Adjustment] Skew Adjustment Execution 2-118-001 Execute: C Changes the current skew adjustment values to the values specified with SP2117.
Page 304 5. System Maintenance Reference 2-193-002 Page: Job End: BW+FC *ENG [0 to 999 / 500 / 1 page/step] Adjusts the threshold of the line position adjustment for BW and color printing mode after job end. 2-193-003 Page: Job End: FC *ENG [0 to 999 / 200 / 1 page/step] Adjusts the threshold of the line position adjustment for color printing mode after job...
Page 305 Engine SP Mode Tables - SP2000 2-193-010 Magnification *ENG [0 to 10 / 1 / 0.1 %/step] Adjusts the magnification threshold for line position adjustment. If the length of the main scan is changed by this amount since the previous MUSIC, then MUSIC is done again.
Page 306 5. System Maintenance Reference 2-194-007 Execution Result *ENG [0 or 1 / 0 / 1 /step] 0: Completed successfully, 1: Failed 2-194-008 Number of Exe. *ENG [0 to 999999 / 0 / 1 times/step] 2-194-009 Number of Failure *ENG [0 to 999999 / 0 / 1 times/step] 2-194-010 Error Result: C *ENG [0 to 9 / 0 / 1 /step]...
Page 307 Engine SP Mode Tables - SP2000 2-302-002 Forced Setting *ENG [0 to 6 / 0 / 1 /step] Sets the environment condition manually. 0: Automatic environment control 1: LL (Low temperature/ Low humidity) 2: ML (Middle temperature/ Low humidity) 3: MM (Middle temperature/ Middle humidity) 4: MH (Middle temperature/ High humidity) 5: HH (High temperature/ High humidity) 6: SLL (Super low temperature/ low humidity)
Page 308 5. System Maintenance Reference 2-308-002 Threshold 2 *ENG [0 to 250 / 165 / 1 mm/step] Threshold 2 ≤ paper ≤ Threshold 1: Paper is detected as "S2" size. 2-308-003 Threshold 3 *ENG [0 to 250 / 139 / 1 mm/step] Threshold 3 ≤...
Page 309 Engine SP Mode Tables - SP2000 2-326-003 Positive:after JAM *ENG [0 to 2100 / 2000 / 10 V/step] Adjusts the negative current limit of the paper transfer roller for cleaning the paper transfer roller. 2-326-004 Negative:after JAM *ENG [10 to 995 / 100 / 10 %/step] 2351 [Common: BW: Bias] Parts Name ->...
Page 310 5. System Maintenance Reference 2-357-004 ITr:S-Spd:Y *ENG [0 to 80 / 22 / 1 A] Adjusts the current for the image transfer belt for Yellow in full color mode for plain paper. 2-357-005 ITr:MiddleSpd:Bk *ENG [0 to 80 / 17 / 1 A] Adjusts the current for the image transfer belt for Black in full color mode for M-Thick paper.
Page 311 Engine SP Mode Tables - SP2000 2360 [ALL:BW:EnvCor.Tbl] DFU All Paper Type: BW Printing Mode: Environmet Correction Table Parts Name -> ITr: Image Transfer Roller Line Speed -> S-Spd: 260 mm/sec, MiddleSpd: 182 mm/sec, Low Spd: 85 mm/sec 2-360-001 ITr: S-Spd *ENG [1 to 100 / 30 / 1 /step] 2-360-002 ITr: MiddleSpd...
Page 312 5. System Maintenance Reference 2-401-001 SepaDC:S-Spd:1st *ENG [0 to 6000 / 2000 / 10 -V/ step] 2-401-002 SepaDC:S-Spd:2nd *ENG 2-401-003 SepaDC:L-Spd:1st *ENG 2-401-004 SepaDC:L-Spd:2nd *ENG 2403 [Plain1: Bias: BW] Adjusts the current for the paper transfer roller for plain 1 paper in black-and-white mode.
Page 313 Engine SP Mode Tables - SP2000 2-411-001 PTR:Normal:1st:S1 *ENG [100 to 995 / 100 / 5%/step] S1 size ≥ 194 mm (Paper width) 2-411-002 PTR:Normal:2nd:S1 *ENG 2-411-003 PTR:Low:1st:S1 *ENG 2-411-004 PTR:Low:2nd:S1 *ENG 2-411-005 PTR:Normal:1st:S2 *ENG [100 to 995 / 135 / 5%/step] 194 mm >...
Page 314 5. System Maintenance Reference 2-411-014 PTR:Normal:2nd:S4 *ENG [100 to 995 / 330 / 5%/step] 139 mm > S4 size (Paper width) 2-411-015 PTR:Low:1st:S4 *ENG [100 to 995 / 220 / 5%/step] 139 mm > S4 size (Paper width) 2-411-016 PTR:Low:2nd:S4 *ENG [100 to 995 / 330 / 5%/step] 139 mm >...
Page 315 Engine SP Mode Tables - SP2000 2-412-010 PTR:Normal:2nd:S3 *ENG [100 to 995 / 325 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-412-011 PTR:Low:1st:S3 *ENG [100 to 995 / 135 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-412-012 PTR:Low:2nd:S3 *ENG...
Page 316 5. System Maintenance Reference 2-413-005 PTR:Normal:1st:S2 *ENG [1 to 100 / 19 / 1/step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-413-006 PTR:Normal:2nd:S2 *ENG [1 to 100 / 14 / 1/step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-413-007 PTR:Low:1st:S2 *ENG...
Page 317 Engine SP Mode Tables - SP2000 2-413-016 PTR:Low:2nd:S4 *ENG [1 to 100 / 11 / 1/step] 139 mm > S4 (Paper width) 2414 [PlnT:SizEnvCor:FC] DFU Adjusts the size correction coefficient table for the paper transfer roller current for each paper size. SP2403 and SP2407 are multiplied by these SP values. Normal: 260 mm/sec, Low: 85 mm/sec 2-414-001 PTR:Normal:1st:S1 *ENG...
Page 318 5. System Maintenance Reference 2-414-010 PTR:Normal:2nd:S3 *ENG [1 to 100 / 4 / 1/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-414-011 PTR:Low:1st:S3 *ENG [1 to 100 / 36 / 1/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-414-012 PTR:Low:2nd:S3 *ENG...
Page 319 Engine SP Mode Tables - SP2000 2-421-001 PTR:Normal:1st *ENG [0 to 995 / 100 / 5%/step] 2-421-002 PTR:Normal:2nd *ENG 2-421-003 PTR:Low:1st *ENG 2-421-004 PTR:Low:2nd *ENG 2-421-005 SepaDC:Std:1st *ENG 2-421-006 SepaDC:Std:2nd *ENG 2-421-007 SepaDC:Low:1st *ENG 2-421-008 SepaDC:Low:2nd *ENG 2422 [Plain:SW Tmng:LE] DFU Adjusts the bias/ voltage switch timing of the paper transfer roller/ discharge plate at the paper leading edge between the erase margin area and the image area.
Page 320 5. System Maintenance Reference 2423 [Plain:TE Correct] DFU Plain Paper: Trailing Edge Correction Adjusts the correction coefficient to the paper transfer roller current or discharge plate DC for the paper trailing edge in each mode. SP2403 and SP2407 are multiplied by these SP values. Std: 260 mm/sec, Low: 85 mm/sec •...
Page 321 Engine SP Mode Tables - SP2000 2-424-001 PTr:Std:1st *ENG [0 to 50 / 0 / 2 mm/step] 2-424-002 PTr:Std:2nd *ENG 2-424-003 PTr: Low : 1st *ENG 2-424-004 PTr: Low : 2nd *ENG 2-424-005 SepaDC:Std:1st *ENG 2-424-006 SepaDC:Std:2nd *ENG 2-424-007 SepaDC:Low:1st *ENG 2-424-008 SepaDC:Low:2nd...
Page 322 5. System Maintenance Reference 2439 [Plain2: Bias] Adjusts the DC voltage of the discharge plate for plain2 paper. StdSpd: 260 mm/sec, LowSpd: 85mm/sec 2-439-001 SepaDC:StdSpd:1st *ENG [0 to 6000 / 2000 / 10 -V/step] 2-439-002 SepaDC:StdSpd:2nd *ENG 2-439-003 SepaDC:LowSpd:1st *ENG 2-439-004 SepaDC:LowSpd:2nd *ENG 2440...
Page 323 Engine SP Mode Tables - SP2000 2442 [Plain2: SzCor: BW] DFU Plain 2: Size Correction: BW Printing Mode Adjusts the size correction coefficient of the plain 2 paper for the paper transfer roller current for each paper size. SP2440 and SP2441 are multiplied by these SP values. Std: 260 mm/sec, Low: 85mm/sec 2-442-001 PTr:Std:1Sid:S1 *ENG...
Page 324 5. System Maintenance Reference 2-442-013 PTr:Std:1Sid:S4 *ENG [100 to 995 / 220 / 5 %/step] 139 mm > S4 (Paper width) 2-442-014 PTr:Std:2Sid:S4 *ENG [100 to 995 / 330 / 5 %/step] 139 mm > S4 (Paper width) 2-442-015 PTr:Low:1:S4 *ENG [100 to 995 / 220 / 5 %/step] 139 mm >...
Page 325 Engine SP Mode Tables - SP2000 2-443-009 PTr:Std:1Sid:S3 *ENG [100 to 995 / 135 / 5 %/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-443-010 PTr:Std:2Sid:S3 *ENG [100 to 995 / 325 / 5 %/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-443-011 PTr:Low:1:S3 *ENG...
Page 326 5. System Maintenance Reference 2-444-002 PTr:Std:2Sid:S1 *ENG [1 to 100 / 8 / 1 /step] S1 size ≥ 194 mm (Paper width) 2-444-003 PTr:Low:1:S1 *ENG 2-444-004 PTr:Low:2:S1 *ENG 2-444-005 PTr:Std:1Sid:S2 *ENG [1 to 100 / 19 / 1 /step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-444-006 PTr:Std:2Sid:S2 *ENG...
Page 327 Engine SP Mode Tables - SP2000 2445 [Plain2:SzEnvCr:FC] DFU Plain 2: Size Environment Correction: FC Printing Mode Adjusts the size correction coefficient table of the plain 2 paper for the paper transfer roller current for each paper size. SP2440 and SP2441 are multiplied by these SP values.
Page 328 5. System Maintenance Reference 2-445-010 PTr:Std:2Sid:S3 *ENG [1 to 100 / 16 / 1 /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-445-011 PTr:Low:1:S3 *ENG [1 to 100 / 35 / 1 /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-445-012 PTr:Low:2:S3 *ENG...
Page 329 Engine SP Mode Tables - SP2000 2-446-001 PTr:Std:1 *ENG [0 to 995 / 100 / 5 %/step] 2-446-002 PTr:Std:2 *ENG 2-446-003 PTr: Low: 1st *ENG 2-446-004 PTr: Low: 2nd *ENG 2-446-005 SepaDC:Std:1st *ENG 2-446-006 SepaDC:Std:2nd *ENG 2-446-007 SepaDC:Low:1st *ENG 2-446-008 SepaDC:Low:2nd *ENG 2447 [Plain2:SW Tmng:LE] DFU...
Page 330 5. System Maintenance Reference 2448 [Plain2: TE Correct] DFU Plain2: Trailing Edge Correction Adjusts the correction coefficient to the paper transfer roller current for the paper trailing edge of the plain 2 paper in each mode. SP2440 and SP2441 are multiplied by these SP values.
Page 331 Engine SP Mode Tables - SP2000 2-449-001 PTr:Std:1st *ENG [0 to 50 / 0 / 2 mm/step] 2-449-002 PTr:Std:2nd *ENG 2-449-003 PTr: Low : 1st *ENG 2-449-004 PTr: Low : 2nd *ENG 2-449-005 SepaDC:Std:1st *ENG 2-449-006 SepaDC:Std:2nd *ENG 2-449-007 SepaDC:Low:1st *ENG 2-449-008 SepaDC:Low:2nd *ENG...
Page 332 5. System Maintenance Reference 2453 [Thin: Bias: BW] Adjusts the current of the thin paper for the paper transfer roller in black-and-white mode. Std: 260 mm/sec, Low: 85 mm/sec 2-453-001 PTr:Std:1Sid *ENG [0 to 230 / 23 / 1 – A/step] 2-453-003 PTr: Low : 1st *ENG [0 to 230 / 12 / 1 –...
Page 333 Engine SP Mode Tables - SP2000 2-461-009 PTr:Std:1Sid:S3 *ENG [100 to 600 / 140 / 5% /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-461-011 PTr:Low:1:S3 *ENG [100 to 995 / 135 / 5% /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-461-013 PTr:Std:1Sid:S4 *ENG...
Page 334 5. System Maintenance Reference 2463 [Thin:SzEvCor:BW] DFU Thin: Size Environment Correction: BW Printing Mode Adjusts the size correction coefficient table of the thin paper for the paper transfer roller current for each paper size. SP2453 and SP2457 are multiplied by these SP values.
Page 335 Engine SP Mode Tables - SP2000 2464 [Thin:SzEvCor:FC] DFU Thin: Size Environment Correction: FC Printing Mode Adjusts the size correction coefficient table of the thin paper for the paper transfer roller current for each paper size. SP2453 and SP2457 are multiplied by these SP values.
Page 336 5. System Maintenance Reference 2471 [Thin:LE Correct] DFU Thin: Leading Edge Correction Adjusts the correction of the thin paper to the paper transfer roller current or discharge plate DC at the paper leading edge in each mode. SP2453 and SP2457 are multiplied by these SP values.
Page 337 Engine SP Mode Tables - SP2000 2-473-001 PTr:Std:1 *ENG [0 to 995 / 100 / 5%/step] 2-473-003 PTr: Low: 1st *ENG 2-473-005 SepaDC:Std:1st *ENG 2-473-007 SepaDC:Low:1st *ENG 2474 [Thin:SW Tmng:TE] DFU Thin: Switch Timing: Trailing Edge Adjusts the bias/voltage switch timing of the paper transfer roller/discharge plate at the paper trailing edge between the erase margin area and the image area.
Page 338 5. System Maintenance Reference 2501 [Thick1: Bias] Adjusts the DC voltage of the discharge plate for thick 1 paper. Middle: 182 mm/sec, Low: 85 mm/sec 2-501-001 SepaDC:MidSpd:1st *ENG [0 to 6000 / 2000 / 10 -V / step] 2-501-002 SepaDC:MidSpd:2nd *ENG 2-501-003 SepaDC:LowSpd:1st *ENG...
Page 339 Engine SP Mode Tables - SP2000 2511 [Thick1: SzCor: BW] DFU Thick 1: Size Correction: BW Printing Adjusts the size correction coefficient of the thick 1 paper for the paper transfer roller current for each paper size. SP2502 and SP2507 are multiplied by these SP values. Mid: 182 mm/sec, Low: 85 mm/sec 2-511-001 PTr:Mid:1Sid:S1 *ENG...
Page 340 5. System Maintenance Reference 2-511-012 PTr:Low:2:S3 *ENG [100 to 995 / 270 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-511-013 PTr:Mid:1Sid:S4 *ENG [100 to 995 / 200 / 5%/step] 139 mm > S4 (Paper width) 2-511-014 PTr:Mid:2Sid:S4 *ENG [100 to 995 / 435 / 5%/step]...
Page 341 Engine SP Mode Tables - SP2000 2-512-008 PTr:Low:2:S2 *ENG [100 to 995 / 160 / 5%/step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-512-009 PTr:Mid:1Sid:S3 *ENG [100 to 995 / 150 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-512-010 PTr:Mid:2Sid:S3 *ENG...
Page 342 5. System Maintenance Reference 2-513-001 PTr:Mid:1Sid:S1 *ENG [1 to 100 / 20 / 1/step] S1 size ≥ 194 mm (Paper width) 2-513-002 PTr:Mid:2Sid:S1 *ENG [1 to 100 / 19 / 1/step] S1 size ≥ 194 mm (Paper width) 2-513-003 PTr:Low:1:S1 *ENG [1 to 100 / 18 / 1/step] S1 size ≥...
Page 343 Engine SP Mode Tables - SP2000 2-513-012 PTr:Low:2:S3 *ENG [1 to 100 / 23 / 1/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-513-013 PTr:Mid:1Sid:S4 *ENG [1 to 100 / 20 / 1/step] 139 mm > S4 (Paper width) 2-513-014 PTr:Mid:2Sid:S4 *ENG [1 to 100 / 19 / 1/step]...
Page 344 5. System Maintenance Reference 2-514-006 PTr:Mid:2Sid:S2 *ENG [1 to 100 / 31 / 1/step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-514-007 PTr:Low:1:S2 *ENG [1 to 100 / 13 / 1/step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-514-008 PTr:Low:2:S2 *ENG...
Page 345 Engine SP Mode Tables - SP2000 2521 [Thick1:LE Correct] DFU Thick 1 Paper: Leading Edge Correction Adjusts the correction of the thick 1 paper to the paper transfer roller current or discharge plate DC at the paper leading edge in each mode. SP2502 and SP2507 are multiplied by these SP values.
Page 346 5. System Maintenance Reference 2-522-001 PTr:Mid:1st *ENG [0 to 50 / 0 / 2 mm/step] 2-522-002 PTr:Mid:2nd *ENG 2-522-003 PTr: Low : 1st *ENG 2-522-004 PTr: Low : 2nd *ENG 2-522-005 SepaDC:Mid:1st *ENG 2-522-006 SepaDC:Mid:2nd *ENG 2-522-007 SepaDC:Low:1st *ENG 2-522-008 SepaDC:Low:2nd *ENG 2523 [Thick1:TE Correct] DFU...
Page 347 Engine SP Mode Tables - SP2000 2524 [Thick1:SW Tmng:TE] DFU Adjusts the bias/voltage switch timing of the paper transfer roller/discharge plate at the paper trailing edge between the erase margin area and the image area. Middle: 182 mm/sec, Low: 85 mm/sec 2-524-001 PTr:Mid:1st *ENG [0 to 50 / 0 / 2 mm/step]...
Page 348 5. System Maintenance Reference 2-551-003 SepaDC:1st *ENG [0 to 6000 / 2000 / 10 -V/step] 2-551-004 SepaDC:2nd *ENG 2553 [Thick 2: Bias: BW] DFU Adjusts the current for the paper transfer roller for thick2 paper in black-and-white mode. 2-553-001 PTr:1st *ENG [0 to 230 / 9 / 1 –...
Page 349 Engine SP Mode Tables - SP2000 2-561-012 PTr:2:S3 *ENG [100 to 995 / 270 / 5% /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-561-015 PTr:1:S4 *ENG [100 to 995 / 200 / 5% /step] 139 mm > S4 (Paper width) 2-561-016 PTr:2:S4 *ENG [100 to 995 / 435 / 5% /step]...
Page 350 5. System Maintenance Reference 2563 [Thick2:SzEvCor:BW] DFU Adjusts the size correction coefficient table of the thick 2 paper for the paper transfer roller current for each paper size. SP2553 and SP2558 are multiplied by these SP values. 2-563-003 PTr:1:S1 *ENG [1 to 100 / 18 / 1 /step] S1 size ≥...
Page 351 Engine SP Mode Tables - SP2000 2-564-004 PTr:2:S1 *ENG [1 to 100 / 38 / 1 /step] S1 size ≥ 194 mm (Paper width) 2-564-007 PTr:1:S2 *ENG [1 to 100 / 13 / 1 /step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-564-008 PTr:2:S2 *ENG...
Page 352 5. System Maintenance Reference 2572 [Thick2:SW Tmng:LE] DFU Adjusts the bias/ voltage switch timing of the paper transfer roller/ discharge plate at the paper leading edge between the erase margin area and the image area. 2-572-001 PTr : 1st *ENG [0 to 50 / 0 / 2mm/step] 2-572-002 PTr : 2nd *ENG...
Page 353 Engine SP Mode Tables - SP2000 2-580-015 SepaDC:1st *ENG [1 to 100 / 30 / 1 /step] Adjusts the size correction coefficient *ENG table of the thick 2 paper for the 2-580-016 SepaDC:2nd discharge plate DC for each printing side. [Thick2:Ed-Env.Cor] DFU 2-580-019 SepaDC:1st...
Page 354 5. System Maintenance Reference 2-611-007 Paper Transfer: S2 *ENG [100 to 995 / 150 / 5% /step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-611-011 Paper Transfer: S3 *ENG [100 to 995 / 150 / 5% /step] 165 mm >...
Page 355 Engine SP Mode Tables - SP2000 2-613-007 Paper Transfer: S2 *ENG [100 to 995 / 15 / 5% /step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-613-011 Paper Transfer: S3 *ENG [100 to 995 / 15 / 5% /step] 165 mm >...
Page 356 5. System Maintenance Reference 2-621-001 Paper Transfer *ENG [0 to 995 / 100 / 5%/step] 2-621-002 Separation DC *ENG 2622 [OHP:SW Tmng:LE] DFU Adjusts the bias/ voltage switch timing of the paper transfer roller/ discharge plate at the paper leading edge between the erase margin area and the image area. 2-622-001 Paper Transfer *ENG [0 to 50 / 0 / 2 mm/step]...
Page 357 Engine SP Mode Tables - SP2000 2-630-019 Separation DC *ENG [1 to 100 / 30 / 1 /step] Adjusts the size correction coefficient table of the OHP paper for the discharge plate DC (leading and traiing edges). 2647 [Thick3: Bias] Adjusts the DC voltage of the discharge plate for thick paper 3.
Page 358 5. System Maintenance Reference 2-650-004 PTr:2:S2 *ENG [100 to 995 / 160 / 5%/step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-650-005 PTr:1:S3 *ENG [100 to 995 / 150 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-650-006 PTr:2:S3 *ENG...
Page 359 Engine SP Mode Tables - SP2000 2-651-007 PTr:1:S4 *ENG [100 to 995 / 200 / 5%/step] 139 mm > S4 (Paper width) 2-651-008 PTr:2:S4 *ENG [100 to 995 / 435 / 5%/step] 139 mm > S4 (Paper width) 2652 [Thick3:SzEvCor:BW] DFU Adjusts the size correction coefficient table for the paper transfer roller current for each paper size.
Page 360 5. System Maintenance Reference 2653 [Thick3:SzEvCor:FC] DFU Adjusts the size correction coefficient table for the paper transfer roller current for each paper size. SP2648 and SP2649 are multiplied by these SP values. 2-653-001 PTr:1:S1 *ENG [1 to 100 / 24 / 1 /step] S1 size ≥...
Page 361 Engine SP Mode Tables - SP2000 2-654-001 PTr: 1st *ENG [0 to 995 / 100 / 5%/step] 2-654-002 PTr: 2nd *ENG 2-654-003 SepaDC:1st *ENG 2-654-004 SepaDC:2nd *ENG 2655 [Thick3:SW Tmng:LE] DFU Adjusts the bias/ voltage switch timing of the paper transfer roller/ discharge plate at the paper leading edge between the erase margin area and the image area.
Page 362 5. System Maintenance Reference 2-657-001 PTr : 1st *ENG [0 to 50 / 0 / 2 mm/step] 2-657-002 PTr : 2nd *ENG 2-657-003 SepaDC:1st *ENG 2-657-004 SepaDC:2nd *ENG 2660 [Thick3: EnvCor] DFU Thick 3 Paper: MM Environment Coefficient Adjustment 2-660-015 SepaDC:1st *ENG [1 to 100 / 30 / 1 /step] Adjusts the size correction coefficient...
Page 363 Engine SP Mode Tables - SP2000 2-703-002 PTr:StdSpd:2nd *ENG [0 to 230 / 18 / 1- A /step] 2-703-003 PTr:LowSpd:1st *ENG [0 to 230 / 10 / 1- A /step] 2-703-004 PTr:LowSpd:2nd *ENG [0 to 230 / 12 / 1- A /step] 2707 [MThick:Bias:FC] Standard: 260mm/sec, Low: 85mm/sec...
Page 364 5. System Maintenance Reference 2-713-008 PTr:Low:2:S2 *ENG [100 to 995 / 200 / 5%/step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-713-009 PTr:Std:1Sid:S3 *ENG [100 to 995 / 135 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-713-010 PTr:Std:2Sid:S3 *ENG...
Page 365 Engine SP Mode Tables - SP2000 2-714-001 PTr:Std:1Sid:S1 *ENG [100 to 995 / 100 / 5%/step] S1 size ≥ 194 mm (Paper width) 2-714-002 PTr:Std:2Sid:S1 *ENG 2-714-003 PTr:Low:1:S1 *ENG 2-714-004 PTr:Low:2:S1 *ENG 2-714-005 PTr:Std:1Sid:S2 *ENG [100 to 995 / 135 / 5%/step] 194 mm >...
Page 366 5. System Maintenance Reference 2-714-014 PTr:Std:2Sid:S4 *ENG [100 to 995 / 330 / 5%/step] 139 mm > S4 (Paper width) 2-714-015 PTr:Low:1:S4 *ENG [100 to 995 / 220 / 5%/step] 139 mm > S4 (Paper width) 2-714-016 PTr:Low:2:S4 *ENG [100 to 995 / 330 / 5%/step] 139 mm >...
Page 367 Engine SP Mode Tables - SP2000 2-715-009 PTr:Std:1Sid:S3 *ENG [1 to 100 / 14 / 1 /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-715-010 PTr:Std:2Sid:S3 *ENG [1 to 100 / 5 / 1 /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-715-011 PTr:Low:1:S3 *ENG...
Page 368 5. System Maintenance Reference 2-716-004 PTr:Low:2:S1 *ENG [1 to 100 / 41 / 1 /step] S1 size ≥ 194 mm (Paper width) 2-716-005 PTr:Std:1Sid:S2 *ENG [1 to 100 / 1 / 1 /step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-716-006 PTr:Std:2Sid:S2 *ENG...
Page 369 Engine SP Mode Tables - SP2000 2-716-015 PTr:Low:1:S4 *ENG [1 to 100 / 37 / 1 /step] 139 mm > S4 (Paper width) 2-716-016 PTr:Low:2:S4 *ENG [1 to 100 / 41 / 1 /step] 139 mm > S4 (Paper width) 2721 [MThick:LE Correct] DFU Standard: 260 mm/sec, Low: 85 mm/sec...
Page 370 5. System Maintenance Reference 2-722-001 PTr:Std:1 *ENG [0 to 50 / 0 / 2mm /step] 2-722-002 PTr:Std:2 *ENG 2-722-003 PTr: Low: 1st *ENG 2-722-004 PTr: Low: 2nd *ENG 2-722-005 SepaDC:Std:1st *ENG 2-722-006 SepaDC:Std:2nd *ENG 2-722-007 SepaDC:Low:1st *ENG 2-722-008 SepaDC:Low:2nd *ENG 2723 [MThick:TE Correct] DFU Standard: 260 mm/sec, Low: 85 mm/sec...
Page 371 Engine SP Mode Tables - SP2000 2-724-001 PTr:Std:1st *ENG [0 to 50 / 0 / 2mm /step] 2-724-002 PTr:Std:2nd *ENG 2-724-003 PTr: Low : 1st *ENG 2-724-004 PTr: Low : 2nd *ENG 2-724-005 SepaDC:Std:1st *ENG 2-724-006 SepaDC:Std:2nd *ENG 2-724-007 SepaDC:Low:1st *ENG 2-724-008 SepaDC:Low:2nd *ENG...
Page 372 5. System Maintenance Reference 2-751-001 SepaDC:StdSpd:1st *ENG [0 to 6000 / 2000 / 10 -V /step] 2-751-002 SepaDC:StdSpd:2nd *ENG 2-751-003 SepaDC:LowSpd:1st *ENG 2-751-004 SepaDC:LowSpd:2nd *ENG 2753 [SP 1: Bias: BW] Adjusts the current for the paper transfer roller for special paper 1 in black-and-white mode.
Page 373 Engine SP Mode Tables - SP2000 2-761-001 PTr:Std:1Sid:S1 *ENG [100 to 995 / 100 / 5%/step] S1 size ≥ 194 mm (Paper width) 2-761-002 PTr:Std:2Sid: S1 *ENG 2-761-003 PTr:Low:1:S1 *ENG 2-761-004 PTr:Low:2:S1 *ENG 2-761-005 PTr:Std:1Sid:S2 *ENG [100 to 995 / 135 / 5%/step] 194 mm >...
Page 374 5. System Maintenance Reference 2-761-014 PTr:Std:2Sid:S4 *ENG [100 to 995 / 330 / 5%/step] 139 mm > S4 (Paper width) 2-761-015 PTr:Low:1:S4 *ENG [100 to 995 / 220 / 5%/step] 139 mm > S4 (Paper width) 2-761-016 PTr:Low:2:S4 *ENG [100 to 995 / 330 / 5%/step] 139 mm >...
Page 375 Engine SP Mode Tables - SP2000 2-762-010 PTr:Std:2Sid:S3 *ENG [100 to 995 / 325 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-762-011 PTr:Low:1:S3 *ENG [100 to 995 / 135 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-762-012 PTr:Low:2:S3 *ENG...
Page 376 5. System Maintenance Reference 2-763-005 PTr:Std:1Sid:S2 *ENG [1 to 100 / 14 / 1 /step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-763-006 PTr:Std:2Sid:S2 *ENG [1 to 100 / 13 / 1 /step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-763-007 PTr:Low:1:S2 *ENG...
Page 377 Engine SP Mode Tables - SP2000 2-763-016 PTr:Low:2:S4 *ENG [1 to 100 / 12 / 1 /step] 139 mm > S4 (Paper width) 2764 [SP 1:SzEvCor:FC] DFU Adjusts the size correction coefficient table for the paper transfer roller current for each paper size.
Page 378 5. System Maintenance Reference 2-764-010 PTr:Std:2Sid:S3 *ENG [1 to 100 / 23 / 1 /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-764-011 PTr:Low:1:S3 *ENG [1 to 100 / 37 / 1 /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-764-012 PTr:Low:2:S3 *ENG...
Page 379 Engine SP Mode Tables - SP2000 2-771-001 PTr:Std:1 *ENG [0 to 995 / 100 / 5%/step] 2-771-002 PTr:Std:2 *ENG 2-771-003 PTr: Low: 1st *ENG 2-771-004 PTr: Low: 2nd *ENG 2-771-005 SepaDC:Std:1st *ENG 2-771-006 SepaDC:Std:2nd *ENG 2-771-007 SepaDC:Low:1st *ENG 2-771-008 SepaDC:Low:2nd *ENG 2772 [SP 1:SW Tmng:LE] DFU...
Page 380 5. System Maintenance Reference 2773 [SP 1:TE Correct] DFU Special 1 Paper: Trailing Edge Correction Adjusts the correction to the paper transfer roller current for the paper trailing edge in each mode. SP2753 and SP2757 are multiplied by these SP values. Standard: 260 mm/sec, Low: 85 mm/sec •...
Page 381 Engine SP Mode Tables - SP2000 2780 [SP 1: EnvCor] DFU Standard: 260 mm/sec, Low: 85 mm/sec 2-780-013 SepaDC:Std:1st *ENG [1 to 100 / 30 / 1 /step] Adjusts the size correction coefficient 2-780-014 SepaDC:Std:2nd *ENG table of the special 1 paper for the discharge plate DC for each printing 2-780-015 SepaDC:Low:1st *ENG...
Page 382 5. System Maintenance Reference 2807 [SP2: Bias: FC] Adjusts the current for the paper transfer roller for special paper 2 in full color mode. Middle: 182 mm/sec, Low: 85 mm/sec 2-807-001 PTr:MidSpd:1st *ENG [0 to 230 / 24 / 1 – A /step] 2-807-002 PTr:MidSpd:2nd *ENG 2-807-003 PTr:LowSpd:1st...
Page 383 Engine SP Mode Tables - SP2000 2-811-009 PTr:Mid:1Sid:S3 *ENG [100 to 995 / 150 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-811-010 PTr:Mid:2Sid:S3 *ENG [100 to 995 / 270 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-811-011 PTr:Low:1:S3 *ENG...
Page 384 5. System Maintenance Reference 2-812-005 PTr:Mid:1Sid:S2 *ENG [100 to 995 / 150 / 5%/step]] 194 mm > S2 size ≥ 165 mm (Paper width) 2-812-006 PTr:Mid:2Sid:S2 *ENG [100 to 995 / 160 / 5%/step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-812-007 PTr:Low:1:S2 *ENG...
Page 385 Engine SP Mode Tables - SP2000 2-812-016 PTr:Low:2:S4 *ENG [100 to 995 / 435 / 5%/step] 139 mm > S4 (Paper width) 2813 [SP 2:SzEvCor:BW] DFU Adjusts the size correction coefficient for the paper transfer roller current for each paper size. SP2803 and SP2807 are multiplied by these SP values. Middle: 182 mm/sec, Low: 85mm/sec 2-813-001 PTr:Mid:1Sid:S1 *ENG...
Page 386 5. System Maintenance Reference 2-813-010 PTr:Mid:2Sid:S3 *ENG [1 to 100 / 19 / 1 /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-813-011 PTr:Low:1:S3 *ENG [1 to 100 / 18 / 1 /step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-813-012 PTr:Low:2:S3 *ENG...
Page 387 Engine SP Mode Tables - SP2000 2-814-005 PTr:Mid:1Sid:S2 *ENG [1 to 100 / 2 / 1 /step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-814-006 PTr:Mid:2Sid:S2 *ENG [1 to 100 / 31 / 1 /step] 194 mm > S2 size ≥ 165 mm (Paper width) 2-814-007 PTr:Low:1:S2 *ENG...
Page 388 5. System Maintenance Reference 2-814-016 PTr:Low:2:S4 *ENG [1 to 100 / 25 / 1 /step] 139 mm > S4 (Paper width) 2821 [SP 2:LE Correct] DFU Special 2 Paper: Leading Edge Correction Adjusts the correction to the paper transfer roller current at the paper leading edge in each mode.
Page 389 Engine SP Mode Tables - SP2000 2-822-001 PTr:Mid:1st *ENG [0 to 50 / 0 / 2 mm/step] 2-822-002 PTr:Mid:2nd *ENG 2-822-003 PTr: Low : 1st *ENG 2-822-004 PTr: Low : 2nd *ENG 2-822-005 SepaDC:Mid:1st *ENG 2-822-006 SepaDC:Mid:2nd *ENG 2-822-007 SepaDC:Low:1st *ENG 2-822-008 SepaDC:Low:2nd *ENG...
Page 390 5. System Maintenance Reference 2824 [SP 2:SW Tmng:TE] DFU Adjusts the bias/voltage switch timing of the paper transfer roller/discharge plate at the paper trailing edge between the erase margin area and the image area. Middle: 182 mm/sec, Low: 85 mm/sec 2-824-001 PTr:Mid:1st *ENG [0 to 50 / 0 / 2 mm/step]...
Page 391 Engine SP Mode Tables - SP2000 2-851-003 SepaDC:LowSpd:1st *ENG [0 to 6000 / 2000 / 10 -V/step] 2-851-004 SepaDC:LowSpd:2nd *ENG 2852 [SP3: Bias: BW] Adjusts the current for the paper transfer roller for special paper 3 in black-and-white mode. Low: 85 mm/sec 2-852-003 PTr:LowSpd:1st *ENG [0 to 230 / 9 / 1 –...
Page 392 5. System Maintenance Reference 2-861-005 PTr:Low:1:S3 *ENG [100 to 995 / 150 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-861-006 PTr:Low:2:S3 *ENG [100 to 995 / 270 / 5%/step] 165 mm > S3 size ≥ 139 mm (Paper width) 2-861-007 PTr:Low:1:S4 *ENG...
Page 393 Engine SP Mode Tables - SP2000 2-862-008 PTr:Low:2:S4 *ENG [100 to 995 / 435 / 5%/step] 139 mm > S4 (Paper width) 2863 [SP 3:SzEvCor:BW] DFU Adjusts the size correction coefficient for the paper transfer roller current for each paper size. SP2852 and SP2857 are multiplied by these SP values. Low: 85mm/sec 2-863-001 PTr:Low:1:S1 *ENG...
Page 394 5. System Maintenance Reference 2864 [SP 3:SzEvCor:FC] DFU Adjusts the size correction coefficient for the paper transfer roller current for each paper size. SP2852 and SP2857 are multiplied by these SP values. Low: 85mm/sec 2-864-001 PTr:Low:1:S1 *ENG [1 to 100 / 24 / 1 /step] S1 size ≥...
Page 395 Engine SP Mode Tables - SP2000 2871 [SP 3:LE Correct] DFU Special 3 Paper: Leading Edge Correction Adjusts the correction to the paper transfer roller current at the paper leading edge in each mode. SP2852 and SP2857 are multiplied by these SP values. Low: 85 mm/sec •...
Page 396 5. System Maintenance Reference 2-873-003 PTr: Low: 1st *ENG [0 to 995 / 100 / 5%/step] 2-873-004 PTr: Low: 2nd *ENG 2-873-007 SepaDC:Low:1st *ENG 2-873-008 SepaDC:Low:2nd *ENG 2874 [SP 3:SW Tmng:TE] DFU Adjusts the bias/voltage switch timing of the paper transfer roller/discharge plate at the paper trailing edge between the erase margin area and the image area.
Page 397 Engine SP Mode Tables - SP2000 2906 [Drum] DFU 2-906-001 Y Phase Angle *ENG [0 to 359 / 0 / 1 deg/step] 2-906-002 M Phase Angle *ENG 2-906-003 C Phase Angle *ENG 2-906-004 K Phase Angle *ENG 2-906-005 Color Phase Angle *ENG 2-906-006 Y AmpSetting...
Page 398 5. System Maintenance Reference 2912 [Offset Gain] DFU 2-912-001 Y Drum *ENG [0 to 100 / 0 / 0.1 m/step] 2-912-002 M Drum *ENG 2-912-003 C Drum *ENG 2-912-004 K Drum *ENG 2914 [Shutter] DFU 2-914-008 Open:DelayTime *ENG [0 to 500 / 240 / 10 msec/step] 2-914-009 Close:DelayTime *ENG...
Page 399: Engine Sp Mode Tables - Sp3000
Engine SP Mode Tables - SP3000 Engine SP Mode Tables - SP3000 SP3-XXX (Process) 3011 [ProCon ManualExe.] 3-011-001 Normal [0 or 1 / 0 / 1 /step] Executes the normal process control manually (potential control). Check the result with SP3-325-001 after executing this SP.
Page 400 5. System Maintenance Reference 3012 [ProCon Chck Rslt] Process Control Self-check Result Displays the result of the latest process control self-check. All colors are displayed. The results are displayed in the order "Y C M K" e.g., 11 (Y) 99 (C) 11 (M) 11 (K): The self-check for Cyan failed but the others were successful.
Page 401 Engine SP Mode Tables - SP3000 3-015-001 Execution: ALL [0 or 1 / 0 / 1 /step] Executes the manual toner supply to the 3-015-002 Execution: COL development unit. 3-015-003 Execution: Bk 3-015-004 Execution: C 3-015-005 Execution: M 3-015-006 Execution: Y 3016 [ForcdTonSuply:Set] Forced Toner Supply Setting ([Color]) Specifies the manual toner supply time for each color.
Page 402 5. System Maintenance Reference 3-041-004 Pre-ACC Proc Ctrl *ENG [0 to 2 / 2 / 1/step] 0: Not Execute 1: Process Control 2: TC Control Selects the process control mode that is done before ACC. 3-041-005 Pat Calc Method *ENG [0 to 2 / 0 / 1/step] 0: FIXED 1: INITIALIZED...
Page 403 Engine SP Mode Tables - SP3000 3-043-003 Rept Nmbr:Non-use *ENG [0 to 9 / 0 / 1 time/step] Specifies the maximum number of repeats of the toner density adjustment in stand by mode. 0: Disabled, 1 to 3: Repeat number, 4: Repeat three times (No consumption mode) 5: Repeat three times (Toner is supplied only when the toner density is too low, and toner is consumed only when the toner density is too dark.)
Page 404 5. System Maintenance Reference 3-043-018 CPttrn:LD:DUTY:Bk *ENG [0 to 15 / 15 / 1 /step] Adjusts the LD duty for the toner consumption mode at the toner density adjustment. In toner consumption mode, toner is discharged when the detected development gamma values (SP3611-001) exceed the target values (SP3611-005) by more than the specified thresholds (SP3239-009).
Page 405 Engine SP Mode Tables - SP3000 3045 [TnrEnd Detect:Set] Enables/disables the toner alert display on the LCD. 3-045-001 ON/OFF *ENG [0 or 1 / 0 / 1/step] 0: Detect, 1: Not Detect 3101 [Toner End/Near End] Displays the amount of each color toner. DFU 3-101-001 Toner Replen.:Bk *ENG [1 to 600 / 360 / 1 g/step] 3-101-002 Toner Replen.:C...
Page 406 5. System Maintenance Reference 3-101-013 Near End Thresh: Bk *ENG [0 to 600 / 45 / 1 g/step] 3-101-014 Near End Thresh: C *ENG 3-101-015 Near End Thresh: M *ENG 3-101-016 Near End Thresh: Y *ENG 032-035 Displays the remaining toner amount for each color, using pixel count. 3-101-032 Pixel:Remain.:Bk *ENG [-50000 to 600 / 0 / 0.001 g/step]...
Page 407 Engine SP Mode Tables - SP3000 3-221-001 260 Current: Bk *ENG [2.45 to 5 / 3.7 / 0.01 V/step] 3-221-002 260 Current: C *ENG 3-221-003 260 Current: M *ENG 3-221-004 260 Current: Y *ENG 3-221-009 182 Current: Bk *ENG [2.45 to 5 / 3.5 / 0.01 V/step] 3-221-010 182 Current: C *ENG 3-221-011 182 Current: M...
Page 408 5. System Maintenance Reference 3-242-005 StdSpd:Offset: Bk *ENG [-1000 to 1000 / 7 / 1 /step] 3-242-006 StdSpd:Offset: C *ENG 3-242-007 StdSpd:Offset: M *ENG 3-242-008 StdSpd:Offset: Y *ENG 3-242-009 MidSpd:Coef:Bk *ENG [-1000 to 1000 / 141 / 1 /step] 3-242-010 MidSpd:Coef:C *ENG 3-242-011 MidSpd:Coef:M *ENG...
Page 409 Engine SP Mode Tables - SP3000 3-251-001 Latest: Pixcel Bk Displays the latest coverage for each color. 3-251-002 Latest: Pixcel C [0 to 9999 / 0 / 1 cm /step] 3-251-003 Latest: Pixcel M 3-251-004 Latest: Pixcel Y 005-008 Displays the average coverage of each color for the Vtref correction. "Average S"...
Page 410 5. System Maintenance Reference 3-251-018 Total Page Set:M *ENG [1 to 500 / 10 / 1 sheet/step] 3-251-019 Total Page Set:L *ENG [1 to 999 / 50 / 1 sheet/step] 020-022 Adjusts the threshold for SP3-251-024 to -027. 3-251-020 Total Page Set:S2 *ENG [1 to 100 / 20 / 1 sheet/step] 3-251-021 Total Page Set:M2...
Page 411 Engine SP Mode Tables - SP3000 3321 [Vsg Adjust: Exe.] 3-321-010 P/TM Sensor All Execute the ID sensor initialization setting for all sensors 3322 [Vsg Adj. Rslt:Vsg] Displays the result value of the Vsg adjustment for each sensor. 3-322-001 Vsg reg: Bk *ENG [0 to 5.5 / 0 / 0.01 V/step] 3-322-002 Vsg reg: C...
Page 412 5. System Maintenance Reference 3-325-001 Latest *ENG [111 to 9999 / 9999 / 1 /step] 9: Unexpected error 3-325-002 Latest 1 *ENG 3: Offset voltage error 3-325-003 Latest 2 *ENG 2: Vsg adjustment value error 3-325-004 Latest 3 *ENG 1: O.K 3-325-005 Latest 4 *ENG 3-325-006 Latest 5...
Page 413 Engine SP Mode Tables - SP3000 3-411-001 Latest: Bk *ENG [0 to 100 / - / 1 %/step] 3-411-002 Latest: C *ENG 3-411-003 Latest: M *ENG 3-411-004 Latest: Y *ENG 3421 [Toner Supply Range] 3-421-001 Upper Limit: Bk *ENG Adjusts the toner supply rate during printing. [0 to 100 / 100 / 1%/step] 3-421-002 Upper Limit: C *ENG...
Page 414 5. System Maintenance Reference 3510 [ImgAdj.Cuntr:Dspl] Displays the total page counter for each adjustment mode. 3-510-001 Pro.Control:BW *ENG [0 to 2000 / 0 / 1 page/step] 3-510-002 Pro.Control:FC *ENG 3-510-003 Power ON: BW *ENG 3-510-004 Power ON: FC *ENG 3-510-005 MUSIC: BW *ENG 3-510-006 MUSIC: FC *ENG...
Page 415 Engine SP Mode Tables - SP3000 3-511-022 Cor. Coef.1:JE:BW *ENG [0 to 1 / 0.2 / 0.01/step] 3-511-023 Cor. Coef.2:JE:BW *ENG [0 to 1 / 1 / 0.01/step] 3-511-024 Cor. Coef.1:JE:FC *ENG [0 to 1 / 0.59 / 0.01/step] 3-511-025 Cor. Coef.2:JE:FC *ENG [0 to 1 / 1 / 0.01/step] 3-511-026 CorCoef1:Intpt:BW...
Page 416 5. System Maintenance Reference 3514 [Env Disp:Job End] Displays the environmental conditions at the last job. These are used for process control execution timing. 3-514-001 Temperature *ENG [-1280 to 1270 / 0 / 0.1°C/step] 3-514-002 Relative Humidity *ENG [0 to 1000 / - / 0.1%RH/step] 3-514-003 Absolute Humidity *ENG [0 to 1000 / - / 0.1 g/cm...
Page 417 Engine SP Mode Tables - SP3000 3-516-006 Pixel Cvrg Sum:Bk *ENG [0 to 65535 / 0 / 1 cm /step] 3-516-007 Pixel Cvrg Sum:C *ENG 3-516-008 Pixel Cvrg Sum:M *ENG 3-516-009 Pixel Cvrg Sum:Y *ENG 3-516-010 Required Area: Bk *ENG 3-516-011 Required Area: C *ENG 3-516-012 Required Area: M...
Page 418 5. System Maintenance Reference 3-516-032 TnCnmp:IntvlThsh2 *ENG [0 to 255 / 4 / 1 page/step] 3518 [ImgAdj. Exe. Flag] DFU 3-518-008 MUSIC *ENG [0 to 2 / 0 / 1 /step] 3-518-009 Drum Phase Adj. *ENG [0 or 1 / 0 / 1/step] 0: OFF.
Page 419 Engine SP Mode Tables - SP3000 3531 [No-use ProCon Set] Adjusts the threshold for the process control at stand-by. When the current condition has changed by more than the values of these SPs when compared with the conditions at the previous operation, the process control at stand- by is executed.
Page 420 5. System Maintenance Reference 3-800-001 Full Detect Date *ENG Displays the date of the near full detection for the wate toner bottle. 3902 [Man. New Unit Set] Turns the new unit detection flag for each PM unit on or off. 3-902-001 Deve.
Page 421 Engine SP Mode Tables - SP4000 Engine SP Mode Tables - SP4000 There are no Group 4 SP modes for this machine.
Page 422 5. System Maintenance Reference Engine SP Mode Tables - SP5000 SP5-XXX (Mode) 5001 [All Indecators On] *CTL Turns on or off the all indicators on the operation panel. 5024 [mm/inch Display Selection] Display units (mm or inch) for custom paper sizes. 5-024-001 0:mm 1:inch *CTL 0: mm (Europe/Asia) 1: inch (USA)
Page 423 Engine SP Mode Tables - SP5000 5074 [Home Key Customization] Not used Sets applications that appear on the operation panel when the [Home] key is pressed. 5-074-002 Login Setting *CTL [0 to 0xFF / 00000000 / 1/step] Sets login operation mode for panel display. 5-074-050 Show Home Edit *CTL [0 to 2 / 0 / 1/step]...
Page 424 5. System Maintenance Reference 5-131-001 1.NA 2.EU ASIA [0 to 2 / 1: NA, 2: EU/ASIA / 1/step] 0: Japan, 1: NA, 2: EU/ASIA Selects the paper size type (for originals and paper). After changing the value, turn the main power switch off and on. 5169 [CE Login] If you will change the printer bit switches, you must 'log in' to service mode with this...
Page 425 Engine SP Mode Tables - SP5000 5-195-001 - *CTL [0 or 1 / 0 / - /step] 0: Productivity priority 1: Tray priority Selects the paper feed mode. Productivity priority: This changes the feeding tray as soon as the machine detects the priority tray even the paper still remains in the feeding tray.
Page 426 5. System Maintenance Reference 5-307-001 ON/OFF [ 0 to 1 / NA, EU, ASIA / 1 /step] 0: Disabled 1: Enabled NA and EUR: 1, ASIA: 0 Enables or disables the summer time mode. • Make sure that both SP5-307-3 and -4 are correctly set. Otherwise, this SP is not activated even if this SP is set to "1".
Page 427 Engine SP Mode Tables - SP5000 5401 [Access Control] When installing the SDK application, SAS (VAS) adjusts the following settings. DFU 5-401-104 Authentication Time *CTL [0 to 255 / 0 / 1 second /step] Specifies the time for the authentication timeout. 0 = 60 seconds, 1 to 255 = displayed time (seconds) 5-401-162 Extend Certification Detail *CTL...
Page 428 5. System Maintenance Reference 5-401-240 Detail Option *CTL Enalbes or disables the log out confirmation option. • Bit 0: Log out confirmation option 0: Enable (default), 1: Disable Selects the automatic log out time. • Bit 1 and 2: Automatic log out timer reduction 00: 60 seconds (default), 01: 10 seconds, 10: 20 seconds, 11: 30 seconds 5402...
Page 429 Engine SP Mode Tables - SP5000 5-402-117 SDKJ17 Limit Setting *CTL [0 to 0xFF / 00000000 / 1/step] bit0: SDKJ Authentication 5-402-118 SDKJ18 Limit Setting *CTL -0: Panel Type 5-402-119 SDKJ19 Limit Setting *CTL -1: Remote Type 5-402-120 SDKJ20 Limit Setting *CTL bit1: Using user code setup -0: OFF, 1: ON...
Page 430 5. System Maintenance Reference 5-402-153 SDKJ13 ProductID *CTL [0 to 0xFFFFFFFF / 0 / 1/step] 5-402-154 SDKJ14 ProductID *CTL [0 to 0xFFFFFFFF / 0 / 1/step] 5-402-155 SDKJ15 ProductID *CTL [0 to 0xFFFFFFFF / 0 / 1/step] 5-402-156 SDKJ16 ProductID *CTL [0 to 0xFFFFFFFF / 0 / 1/step] 5-402-157 SDKJ17 ProductID...
Page 431 Engine SP Mode Tables - SP5000 5-411-004 Simplified Authentication *CTL Determines whether easy LDAP certification is done. [0 to 1 / 1 / 1 /step] 1: On, 0: Off 5-411-005 Password Null Not Permit *CTL This SP is referenced only when SP5411-4 is set to "1"...
Page 432 5. System Maintenance Reference 5-413-002 Lockout Threshold *CTL Sets a limit on the frequency of lockouts for account lockouts. [1 to 10 / 5 / 1 /step] 5-413-003 Cancellation On/Off *CTL Determines whether the system waits the prescribed time for input of a correct user ID and password after an account lockout has occurred.
Page 433 Engine SP Mode Tables - SP5000 5-415-002 Detect Time *CTL Sets the time limit to stop a password attack once such an attack has been detected. [1 to 10 / 5 / 1 sec. /step] 5416 [Access Information] 5-416-001 User Max Num *CTL Limits the number of users used by the access exclusion and password attack detection...
Page 434 5. System Maintenance Reference 5-417-004 Attack Max Num *CTL Sets a limit on the number of requests received for certification in order to slow down the certification speed when an excessive number of access attempts have been detected. [50 to 200 / 200 /1 attempt /step] 5420 [User Authentication] These settings should be done with the System Administrator.
Page 435 Engine SP Mode Tables - SP5000 5504 [Jam Alarm] *CTL 5-504-001 Sets the alarm to sound for the specified jam level (document misfeeds are not included). [0 to 3 / 3 / 1 /step] 0: Zero (Off) 1: Low (2.5K jams) 2: Medium (3K jams) 3: High (6K jams) 5505...
Page 436 5. System Maintenance Reference 5-507-081 Toner Call Tresh [10 to 90 / 10 / 1%/step] Changes the toner remaining threshold for the "Toner Supply Call" via the @Remote. 5-507-128 Interval :Others [250 to 10000 / 1000 / 1 /step] 5-507-133 Interval :A4 5-507-134 Interval :A5 5-507-142 Interval :B5 5-507-164 Interval :LG...
Page 437 Engine SP Mode Tables - SP5000 5517 [Get Machine Info] 5-517-031 SMC Inf: Retry Interval CTL* [0 to 255 / 10 / 1minute/step] When SMC info collect is interrupt, retries during the time between receiving Request for obtaining SMC info, to value set with this setting. 5731 [Counter Effect] This SP is uesd only for Japan machines.
Page 438 5. System Maintenance Reference 5-749-001 Export [- / - / -] Option: Unique Copy config: Encryption, Encryption key (if selected) [Execute] 5-749-101 Import [- / - / -] Option: Unique Copy config: Encryption, Encryption key (if selected) [Execute] 5751 [Key Event Encryption Setting] Use the soft keyboard to set encryption key information.
Page 439 Engine SP Mode Tables - SP5000 5-801-008 Printer The following service settings: • Bit switches • Gamma settings (User & Service) • Toner Limit The following user settings: • Tray Priority • Menu Protect • System Setting except for setting of Energy Saver •...
Page 440 5. System Maintenance Reference 5810 [SC Reset] Resets a type A service call condition. • Turn the main switch off and on after resetting the SC code. 5-810-001 Fusing SC Reset 5811 [Machine Serial] Machine Serial Number Display 5-811-002 Display *ENG Displays the machine serial number.
Page 441 Engine SP Mode Tables - SP5000 5-816-002 CE Call *CTL [0 or 1 / 0 / 1/step] 0: Start of the service 1: End of the service Performs the CE Call at the start or end of the service. • This SP is activated only when SP 5816-001 is set to “2”. 5-816-003 Function Flag *CTL [0 or 1 / 0 / 1/step]...
Page 442 5. System Maintenance Reference 5-816-013 RFU Timing *CTL [0 or 1 / 1 / 1/step] 0: Any status of a target machine 1: Sleep or panel off mode only Selects the timing for the remote firmware updating. 5-816-014 RCG Error Cause [0 or 1 / 0 / 1/step] 0: Initial state, normal condition 1: Error...
Page 443 Engine SP Mode Tables - SP5000 5-816-063 HTTP Proxy Host *CTL [up to 127 / - / 1/step] This SP sets the address of the proxy server used for communication between the RCG device and the gateway. Use this SP to set up or display the customer proxy server address.
Page 444 5. System Maintenance Reference The certification used by Embedded RC Gate is set correctly. The certification request (setAuthKey) for update has been received from the GW URL and certification is presently being updated. The certification update is completed and the GW URL is being notified of the successful update.
Page 445 Engine SP Mode Tables - SP5000 5-816-068 Cer Abnml Cause *CTL [0 to 255 / 0 / 1/step] Displays a number code that describes the reason for the request for update of the certification. Normal. There is no request for certification update in progress. Request for certification update in progress.
Page 446 5. System Maintenance Reference 5-816-086 Firmware Size *CTL [- / - / -] Allows the service technician to confirm the size of the firmware data files during the firmware update execution. 5-816-087 CERT:Macro Ver. [8digits / - / 1digit/step] Displays the macro version of the @Remote certification. This SP displays 8-digit characters.
Page 447 Engine SP Mode Tables - SP5000 5-816-102 CERT:Encrypt Level *CTL [1 or 2 / 1 / 1/step] 1: 512 bit 2: 2048 bit Displays cryptic strength of the NRS certification. 5-816-103 Client Communication *CTL Displays the method for the client Method communication in the @Remote.
Page 448 5. System Maintenance Reference 5-816-201 Instl:Condition [0 to 4 / 0 / 1/step] Displays a number that indicates the status of the @Remote service device. 0: Neither the registered device by the external nor embedded RCG device is set. 1: The embedded RCG device is being set. Only Box registration is completed. In this status, this unit cannot answer a polling request from the external RCG.
Page 449 Engine SP Mode Tables - SP5000 5-816-206 Instl:Rgstltn [- / - / -] [Execute] Executes "Embedded RCG Registration". 5-816-207 Instl:Rgstltn Rst [0 to 255 / 0 / 1/step] Displays a number that indicates the registration result. 0: Succeeded 21: Ansewer tone detection failure (modem type only) 1: Inquiry number error 22: Carrier detection failure (modem type...
Page 450 5. System Maintenance Reference Operation -12002 Inquiry, registration attempted without acquiring Error,Incorrect device status. Setting -12003 Attempted registration without execution of an inquiry and no previous registration. -12004 Attempted setting with illegal entries for certification and ID2. -12005 @Remote communication is prohibited. The device has an Embedded RC gate-related problem.
Page 451 Engine SP Mode Tables - SP5000 Error Caused by -2385 Attempted dial up overseas without the correct Response from international prefix for the telephone number. GW URL -2387 Not supported at the Service Center -2389 Database out of service -2390 Program out of service -2391 Two registrations for same device...
Page 452 5. System Maintenance Reference 5-816-248 Other Error Count Displays the error counter for the other connection. 5-816-250 Print Com Log [- / - / -] Prints the communication log. • This SP is activated only when SP 5816-021 is set to “1”. 5821 [RCG Setting] 5-821-002 RCG IPv4 Address...
Page 453 Engine SP Mode Tables - SP5000 5-821-008 RCT Host URL Path *CTL Sets the host URL path of the destination for processing calls to the @Remote service center. 255 bites characters allowed (0 to 255) 5824 [NV-RAM Upload] Uploads the UP and SP mode data (except for counters and the serial number) from the NVRAM to an SD card.
Page 454 5. System Maintenance Reference 5-828-066 Job Spooling Clear: Start Treatment of the job when a spooled job exists at power Time 0: ON (Data is cleared) 1: OFF (Automatically printed) 5-828-069 Job Spooling (Protocol) Validates or invalidates the job spooling function for each protocol.
Page 455 Engine SP Mode Tables - SP5000 5-828-091 Web (0: OFF 1: ON) Enables or disables the Web operation. [0 or 1 / 1 / – /step] 0: Disable, 1: Enable 5-828-145 Active IPv6 Link Local This is the IPv6 local address link referenced on the Address Ethernet or wireless LAN (802.11b) in the format: "Link Local Address"...
Page 456 Consumable Supplier bit2-15: Reserved (all) 5-828-237 Web shopping link Displays or does not display the link to Net RICOH on the visible top page and link page of the web system. [0 to 1 / 1 / 1 /step]...
Page 457 Engine SP Mode Tables - SP5000 5840 [IEEE 802.11] 5-840-006 Channel MAX *CTL Sets the maximum number of channels available for data transmission via the wireless LAN. The number of channels available varies according to location. The default settings are set for the maximum end of the range for each area.
Page 458 5. System Maintenance Reference 5-840-046 *CTL Selects the operation of the IEEE802.11 option. [0 to 2 / 0 / 1 /step] 0: Disabled, 1: Priority, 2: Necessary 5-840-047 PSK Set Type *CTL Selects the type of the PSK. [0 or 1 / 0 / 1 /step] 0: Passphrase, 1: PSK 5842 [GWWS Analysis] DFU...
Page 459 Engine SP Mode Tables - SP5000 5-844-008 Mac Supply Level *CTL Enables or disable the Mac supply level. [0 or 1 / 1 / - /step] 0: Disable, 1: Enable 5-844-100 Notify Unsupport *CTL Displays a message of the unspported USB device for the USB host slot.
Page 460 5. System Maintenance Reference 5-846-041 Fill Addr Acl Info. This SP must be executed immediately after installation of an HDD unit in a basic machine that previously had no HDD. The first time the machine is powered on with the new HDD installed, the system automatically takes the address book from the NVRAM and writes it onto the new HDD.
Page 461 Engine SP Mode Tables - SP5000 5-846-052 Restore All Addr Book Downloads all directory information from the SD card. 5-846-053 Clear Backup Info Deletes the address book data from the SD card in the service slot. Deletes only the files that were uploaded from this machine.
Page 462 5. System Maintenance Reference 5-846-065 Complexity Option 4 DFU 5-846-094 Encryption Stat Shows the status of the encryption function for the address book data. 5848 [Web Service] *CTL SP5848-2 sets the 4-bit switch assignment for the access control setting. Setting of 0001 has no effect on access and delivery from Scan Router.
Page 463 Engine SP Mode Tables - SP5000 5-849-002 Print Determines whether the installation date is printed on the printout for the total counter. [0 or 1 / 1 / - /step] 0: OFF (No Print) 1: ON (Print) 5-849-003 Total Counter 5851 [Bluetooth Mode] Sets the operation mode for the Bluetooth Unit.
Page 464 5. System Maintenance Reference 5-857-101 Start Date *CTL [- / 20120101 / 1 /step] Sets start date of the debug log output. 5-857-102 End Date *CTL [- / 20371212 / 1 /step] Sets end date of the debug log output. 5-857-103 All Logs *CTL [Execute]...
Page 465 Engine SP Mode Tables - SP5000 5-860-008 POP to SMTP Waiting When using POP before SMTP, this SP mode determines the maximum wait time between POP authentication and connection with SMTP. Communication stops if this time is exceeded. 5-860-009 Mail Receive Protocol Selects the protocol for the mail reception.
Page 466 5. System Maintenance Reference Sets the amount of time to wait before saving a mail that breaks up during reception. The received mail is discarded if the remaining portion of the mail is not received during this prescribed time. 5-860-021 MDN Response RFC2298 Compliance [0 to 1 / 1 / –...
Page 467 Engine SP Mode Tables - SP5000 5-866-001 Report Validity *CTL Enables or disables the e-mail alert. [0 or 1 / 0 / – /step] 0: Enable, 1: Disable 5-866-005 Add Date Field *CTL Adds or does not add the date field to the header of the alert mail.
Page 468 5. System Maintenance Reference 5-873-002 Undo Exec This SP copies back the application programs from an SD card in SD Card Slot 2 to the original SD card in SD card slot 1. Use this menu when you have mistakenly copied some programs by using "Move Exec"...
Page 469 Engine SP Mode Tables - SP5000 5-884-001 By-pass Table *ENG [0 or 1 / 1 / 1 /step] 0: Plain Paper 1 5-884-002 Tray 1 *ENG 1: Plain Paper 2 5-884-003 Tray 2 *ENG 5-884-004 Tray 3 *ENG 5-884-005 Tray 4 *ENG 5887 [SD Get Counter]...
Page 470 5. System Maintenance Reference 5-893-003 SDK-3 *CTL 5-893-004 SDK-4 *CTL 5-893-005 SDK-5 *CTL 5-893-006 SDK-6 *CTL 5-893-007 SDK-7 *CTL 5-893-008 SDK-8 *CTL 5-893-009 SDK-9 *CTL 5-893-010 SDK-10 *CTL 5-893-011 SDK-11 *CTL 5-893-012 SDK-12 *CTL 5894 [External Counter Setting] 5-894-001 Switch Charge Mode *ENG [0 to 2 / 0 / 1/step] 5900...
Page 471 Engine SP Mode Tables - SP5000 5-930-001 - *ENG Switches the meter-click charge mode on and off. [0: OFF], [1: ON] Important: Turn the main switch off/on after changing this setting. OFF: Meter charge mode disabled (default). This setting is for machines were the operator is responsible for replacing the PCDU, the ITB unit, and the fusing unit.
Page 472 5. System Maintenance Reference 5-987-001 0: OFF / 1: ON *ENG This SP detects that a mechanical counter device is removed. If it is detected, SC610 occurs. 5990 [SP Print mode] Prints out the SMC sheets. 5-990-001 All (Data List) 5-990-002 SP (Mode Data List) 5-990-004 Logging Data 5-990-005 Diagnostic Report...
Page 473 Engine SP Mode Tables - SP5000 5-992-025 SDK/J Application Info [Execute] 5-992-026 Printer SP mode [Execute]...
Page 474 5. System Maintenance Reference Engine SP Mode Tables - SP6000 There are no Group 6 SP modes for this machine.
Page 475 Engine SP Mode Tables - SP7000 Engine SP Mode Tables - SP7000 SP7-XXX (Data Log) 7401 [Total SC Counter] Displays the number of SC codes detected. 7-401-001 SC Counter *CTL [0 to 65535 / - / 1/step] 7-401-002 Total SC Counter *CTL 7403 [SC History]...
Page 476 5. System Maintenance Reference 7-404-001 Latest *CTL 7-404-002 Latest 1 7-404-003 Latest 2 7-404-004 Latest 3 7-404-005 Latest 4 7-404-006 Latest 5 7-404-007 Latest 6 7-404-008 Latest 7 7-404-009 Latest 8 7-404-010 Latest 9 7502 [Total Paper Jam] Displays the total number of jams detected. 7-502-001 Jam Counter * CTL [00000 to 65535 / 0 / 1/step]...
Page 477 Engine SP Mode Tables - SP7000 7-504-001 At Power On *CTL For details, "page 625 "Jam Detection"" 7-504-003 Tray 1: ON *CTL 7-504-004 Tray 2: ON *CTL 7-504-005 Tray 3: ON *CTL 7-504-006 Tray 4: ON *CTL 7-504-008 Bypass: ON *CTL 7-504-009 Duplex: ON *CTL...
Page 478 5. System Maintenance Reference 7-504-028 Inverter Sensor: ON *CTL For details, "page 625 "Jam Detection"" 7-504-047 Paper Feed Sensor 1 *CTL 7-504-048 Bank Paper Feed Sensor 1 *CTL 7-504-049 Bank Paper Feed Sensor 2 *CTL 7-504-050 Bank Paper Feed Sensor 3 *CTL 7-504-051 SEF Sensor 1 *CTL...
Page 479 Engine SP Mode Tables - SP7000 7507 [Dsply-P Jam Hist] Display Plotter Jam History Displays the 10 most recently detected paper jams. 7-507-001 Latest *CTL 7-507-002 Latest 1 7-507-003 Latest 2 7-507-004 Latest 3 7-507-005 Latest 4 7-507-006 Latest 5 7-507-007 Latest 6 7-507-008 Latest 7 7-507-009 Latest 8...
Page 480 5. System Maintenance Reference 7-514-001 At Power On *CTL For details, "page 625 "Jam Detection"" 7-514-003 Tray 1: ON *CTL 7-514-004 Tray 2: ON *CTL 7-514-005 Tray 3: ON *CTL 7-514-006 Tray 4: ON *CTL 7-514-008 Bypass: ON *CTL 7-514-009 Duplex: ON *CTL 7-514-011 Vertical Transport 1: ON *CTL...
Page 481 Engine SP Mode Tables - SP7000 7-514-028 Inverter Sensor: ON *CTL For details, "page 625 "Jam Detection"" 7-514-047 Paper Feed Sensor 1 *CTL 7-514-048 Bank Paper Feed Sensor 1 *CTL 7-514-049 Bank Paper Feed Sensor 2 *CTL 7-514-050 Bank Paper Feed Sensor 3 *CTL 7-514-051 SEF Sensor 1 *CTL...
Page 482 5. System Maintenance Reference 7520 [Update Log] Displays error history of firmware update in the past 10 times. [-001] is the latest error history, and [-010] is the most old error history. 7-520-001 Record1 *CTL [1 to 255 / 0 / 1/step] 7-520-002 Record2 *CTL...
Page 483 Engine SP Mode Tables - SP7000 158: PCL 159: PCLXL 162: PDF 164: PictBridge 165: PJL 166: IPDS 168: MediaPrint:TIFF 169: XPS 180: FONT 181: FONT1 182: FONT2 183: FONT3 184: FONT4 185: FONT5 200: Factory 204: Printer 210: MIB 211: Websupport 213: SDK1 214: SDK2...
Page 484 5. System Maintenance Reference -001 to -020 Displays the number of sheets printed for each current maintenance unit. PM counters click up based on the number of A4 (LT) LEF size sheets printed. Therefore, the A3 (DLT) Double Count is activated. The Double Count cannot be deactivated.
Page 485 Engine SP Mode Tables - SP7000 -031 to -048 Displays the number of revolutions of motors or clutches for each current maintenance unit. When a unit is replaced, the machine automatically detects that the new unit is installed. Then, the current PM counter value is automatically moved to the PM Counter - Previous (SP7-906-31 to 49) and is reset to "0".
Page 486 5. System Maintenance Reference 7-803-061 Rotat.(%):PCU:Bk [0 to 255 / - / 1 %/step] 7-803-062 Rotat.(%):PCU:C [0 to 255 / - / 1 %/step] 7-803-063 Rotat.(%):PCU:M [0 to 255 / - / 1 %/step] 7-803-064 Rotat.(%):PCU:Y [0 to 255 / - / 1 %/step] 7-803-065 Rotat(%):Dev.U:Bk [0 to 255 / - / 1 %/step] 7-803-066 Rotat(%):Dev.U:C...
Page 487 Engine SP Mode Tables - SP7000 7-803-095 Page (%):Dev.U:Bk [0 to 255 / - / 1 %/step] 7-803-096 Page (%):Dev.U:C [0 to 255 / - / 1 %/step] 7-803-097 Page (%):Dev.U:M [0 to 255 / - / 1 %/step] 7-803-098 Page (%):Dev.U:Y [0 to 255 / - / 1 %/step] 7-803-103 Page (%):ITB Unit [0 to 255 / - / 1 %/step]...
Page 488 5. System Maintenance Reference 7-804-011 Dev. Unit:All 7-804-017 ITB Unit 7-804-018 ITB Cleaning Unit 7-804-019 Fusing Unit 7-804-020 Fusing Roller 7-804-021 Fusing Belt 7-804-022 PTR Unit 7-804-023 TC Bottle 7-804-100 All 7807 [Reset SC/Jam] Clears the counters related to SC codes and paper jams. 7-807-001 - *CTL 7832...
Page 489 Engine SP Mode Tables - SP7000 7-853-004 PCU: Y [0 to 255 / - / 1 /step] 7-853-005 Dev.Unit: BK [0 to 255 / - / 1 /step] 7-853-006 Dev.Unit: C [0 to 255 / - / 1 /step] 7-853-007 Dev.Unit: M [0 to 255 / - / 1 /step] 7-853-008 Dev.Unit: Y [0 to 255 / - / 1 /step]...
Page 490 5. System Maintenance Reference 7-855-001 Coverage Range 1 *CTL [1 to 200 / 5 /1%/step] 7-855-002 Coverage Range 2 *CTL [1 to 200 / 20 /1%/step] 7901 [Assert Info] Records the location where a problem is detected in the program. The data stored in this SP is used for problem analysis.
Page 491 Engine SP Mode Tables - SP7000 7-906-008 Page:Dev. Unit:Y [0 to 9999999 / 0 / 1 page/step] 7-906-013 Page:ITB Unit [0 to 9999999 / 0 / 1 page/step] 7-906-014 Page:ITB Cln Unit [0 to 9999999 / 0 / 1 page/step] 7-906-015 Page: Fusing Unit [0 to 9999999 / 0 / 1 page/step] 7-906-016 Page:FusingRoller...
Page 492 5. System Maintenance Reference -061 to Displays the number of sheets printed with the previous maintenance unit or toner cartridge. -079 7-906-061 Rotat.(%):PCU:Bk [0 to 255 / 0 / 1%/step] 7-906-062 Rotat.(%):PCU:C [0 to 255 / 0 / 1%/step] 7-906-063 Rotat.(%):PCU:M [0 to 255 / 0 / 1%/step] 7-906-064 Rotat.(%):PCU:Y [0 to 255 / 0 / 1%/step]...
Page 493 Engine SP Mode Tables - SP7000 7-906-097 Page (%):Dev.U:M [0 to 255 / 0 / 1%/step] 7-906-098 Page (%):Dev.U:Y [0 to 255 / 0 / 1%/step] 7-906-103 Page (%):ITB Unit [0 to 255 / 0 / 1%/step] 7-906-104 Page(%):ITB Cln U [0 to 255 / 0 / 1%/step] 7-906-105 Page(%):Fus.Unit [0 to 255 / 0 / 1%/step]...
Page 494 5. System Maintenance Reference 7-931-016 Attach:TtlCounter *ENG [ 0 to 99999999 / 0 / 1/step ] 7-931-017 Attach:ClrCounter *ENG [ 0 to 99999999 / 0 / 1/step ] 7-931-018 End: Total Counter *ENG [ 0 to 99999999 / 0 / 1/step ] 7-931-019 End: Color Counter *ENG [ 0 to 99999999 / 0 / 1/step ]...
Page 495 Engine SP Mode Tables - SP7000 7-932-018 End: Total Counter *ENG [ 0 to 99999999 / 0 / 1/step ] 7-932-019 End: Color Counter *ENG [ 0 to 99999999 / 0 / 1/step ] 7-932-020 Attachment Date *ENG [0 or 1 / - / 1/step] 7-932-021 End Date *ENG [0 or 1 / - / 1/step]...
Page 496 5. System Maintenance Reference 7-933-020 Attachment Date *ENG [0 or 1 / - / 1/step] 7-933-021 End Date *ENG [0 or 1 / - / 1/step] 7934 [Toner Bottle Y] Displays the toner bottle information for Y. 7-934-001 Machine Serial ID *ENG [0 to 255 / - / 1/step ] 7-934-002 Cartridge Ver...
Page 497 Engine SP Mode Tables - SP7000 7935 [TonerBttl Log1 to 5:Bk] 7-935-001 Serial No. *ENG Displays the toner bottle information log 1 for Bk. 7-935-002 Attachment Date 7-935-003 Attach:TtlCounter 7-935-004 Refill Info. 7-935-005 Serial No. *ENG Displays the toner bottle information log 2 for Bk.
Page 498 5. System Maintenance Reference 7-936-001 Serial No. *ENG Displays the toner bottle information log 1 for M. 7-936-002 Attachment Date 7-936-003 Attach:TtlCounter 7-936-004 Refill Info. 7-936-005 Serial No. *ENG Displays the toner bottle information log 2 for M. 7-936-006 Attachment Date 7-936-007 Attach:TtlCounter 7-936-008 Refill Info.
Page 499 Engine SP Mode Tables - SP7000 7-937-005 Serial No. *ENG Displays the toner bottle information log 2 for C. 7-937-006 Attachment Date 7-937-007 Attach:TtlCounter 7-937-008 Refill Info. 7-937-009 Serial No. *ENG Displays the toner bottle information log 3 for C. 7-937-010 Attachment Date 7-937-011 Attach:TtlCounter 7-937-012 Refill Info.
Page 500 5. System Maintenance Reference 7-938-009 Serial No. *ENG Displays the toner bottle information log 3 for Y. 7-938-010 Attachment Date 7-938-011 Attach:TtlCounter 7-938-012 Refill Info. 7-938-013 Serial No. *ENG Displays the toner bottle information log 4 for Y. 7-938-014 Attachment Date 7-938-015 Attach:TtlCounter 7-938-016 Refill Info.
Page 501 Engine SP Mode Tables - SP7000 7-951-001 Page: PCU: Bk [0 to 255 / 255 / 1 day/step] 7-951-002 Page: PCU: C 7-951-003 Page: PCU: M 7-951-004 Page: PCU: Y 7-951-005 Page:Dev. Unit:Bk 7-951-006 Page:Dev. Unit:C 7-951-007 Page:Dev. Unit:M 7-951-008 Page:Dev. Unit:Y 7-951-013 Page:ITB Unit [0 to 255 / 255 / 1 day/step] 7-951-014 Page:ITB ClnUnit...
Page 502 5. System Maintenance Reference 7-951-040 Rotat:Dvloper:C [0 to 255 / 255 / 1 day/step] 7-951-041 Rotat:Dvloper:M 7-951-042 Rotat:Dvloper:Y 7-951-043 Rotat:ITB Unit 7-951-044 Rotat:ITB ClnUnit 7-951-045 Rotat:Fusing Unit 7-951-046 Rotat:Fusing Roll 7-951-047 Rotat:Fusing Belt 7-951-048 Rotat:PTR Unit 7-951-049 Rotat:ITB TC Bttl 7952 [PM Yield Setting] Adjusts the unit yield of each PM unit.
Page 503 Engine SP Mode Tables - SP7000 7-952-013 Page: Fusing Unit [1 to 999999 / 120000 / 1 sheet/step] 7-952-014 Page: Fusing Roll [1 to 999999 / 120000 / 1 sheet/step] 7-952-015 Page: Fusing Belt [1 to 999999 / 120000 / 1 sheet/step] 7-952-016 Page: PTR Unit [1 to 999999 / 180000/ 1 sheet/step] 7-952-021 Day Thresh:PCU:Bk...
Page 504 5. System Maintenance Reference 7-952-050 Page: PCU: Bk [0 to 999999 / 0 / 1 sheet/step] 7-952-051 Page: PCU: C 7-952-052 Page: PCU: M 7-952-053 Page: PCU: Y 7-952-054 Page:Dev.Unit:Bk 7-952-055 Page:Dev.Unit:C 7-952-056 Page:Dev.Unit:M 7-952-057 Page:Dev.Unit:Y 7953 [OP Env.Log:PCU:Bk] Displays the PCU rotation distance in each specified operation environment. T: Temperature (°C), H: Relative Humidity (%) 7-953-001 T<=0 [0 to 99999999 / - / 1 mm/step]...
Page 505 Engine SP Mode Tables - SP7000 7-953-011 15<=T<25:55<=H<80 [0 to 99999999 / - / 1 mm/step] 7-953-012 15<=T<25:80<=H<=F 7-953-013 25<=T<30:0<=H<30 7-953-014 25<=T<30:30<=H<55 7-953-015 25<=T<30:55<=H<80 7-953-016 25<=T<30:80<=H<=F 7-953-017 30<=T:0<=H<30 7-953-018 30<=T:30<=H<55 7-953-019 30<=T:55<=H<80 7-953-020 30<=T:80<=H<=100 7954 [OP Env. Log Clear] Clears the operation environment log. 7-954-001 - [0 or 1 / - / 1/step]...
Page 506 5. System Maintenance Reference Engine SP Mode Tables - SP8000 SP8-xxx: Data Log2 Many of these counters are provided for features that are currently not available, such as sending color faxes, and so on. However, here are some Group 8 codes that when used in combination with others, can provide useful information.
Page 507 Engine SP Mode Tables - SP8000 Local storage (document Totals (jobs, pages, etc.) for the document server. The L: server) counters work differently case by case. Sometimes, they count jobs/pages stored on the document server; this can be in document server mode (from the document server window), or from another mode, such as from a printer driver or by pressing the Store File button in the Copy mode window.
Page 508 5. System Maintenance Reference Abbreviation What it means DesApl Designated Application. The application (Copy, Fax, Scan, Print) used to store the job on the document server, for example. Dev Counter Development Count, no. of pages developed. Dup, Duplex Duplex, printing on both sides Emul Emulation Full Color...
Page 509 Engine SP Mode Tables - SP8000 Abbreviation What it means Pages. A page is the total scanned surface of the original. Duplex pages count as two pages, and A3 simplex count as two pages if the A3/DLT counter SP is switched ON. PJob Print Jobs Paper...
Page 510 5. System Maintenance Reference These SPs count the number of times each application is T:Total Jobs *CTL 8001 used to do a job. [0 to 9999999/ 0 / 1 /step] 8004 P:Total Jobs *CTL • These SPs reveal the number of times an application is used, not the number of pages processed. •...
Page 511 Engine SP Mode Tables - SP8000 8064 P:FIN Jobs *CTL [0 to 9999999/ 0 / 1 /step] Not used 8067 O:FIN Jobs *CTL [0 to 9999999/ 0 / 1 /step] Not used 8-06x-001 Sort Not used 8-06x-002 Stack Not used 8-06x-003 Staple Not used 8-06x-004 Booklet...
Page 512 5. System Maintenance Reference 8077 O:Jobs/PGS *CTL [0 to 9999999/ 0 / 1 /step] These SPs count and calculate the number of "Other" application jobs (Web Image Monitor, Palm 2, etc.) by size based on the number of pages in the job. 8-07x-001 1 Page 8-07x-008 21 to 50 Pages...
Page 513 Engine SP Mode Tables - SP8000 - Blank pages inserted as document covers, chapter title sheets, and slip sheets. - Reports printed to confirm counts. - All reports done in the service mode (service summaries, engine maintenance reports, etc.) - Test prints for machine image adjustment. - Error notification reports.
Page 514 5. System Maintenance Reference 8-42x-007 4in1 4 pages on 1 side (4-Up) 8-42x-008 6in1 6 pages on 1 side (6-Up) 8-42x-009 8in1 8 pages on 1 side (8-Up) 8-42x-010 9in1 9 pages on 1 side (9-Up) 8-42x-011 16in1 16 pages on 1 side (16-Up) 8-42x-012 Booklet 8-42x-013 Magazine 8-42x-014 2in1 + Booklet...
Page 515 Engine SP Mode Tables - SP8000 8431 T:PrtPGS/ImgEdt *CTL [0 to 9999999/ 0 / 1 /step] These SPs count the total number of pages output with the three features below, regardless of which application was used. 8434 P:PrtPGS/ImgEdt *CTL [0 to 9999999/ 0 / 1 /step] These SPs count the total number of pages output with the three features below with the print application.
Page 516 5. System Maintenance Reference 8447 O:PrtPGS/Ppr Size *CTL [0 to 9999999/ 0 / 1 /step] These SPs count by print paper size the number of pages printed by Other applications. 8-44x-001 A3 8-44x-002 A4 8-44x-003 A5 8-44x-004 B4 8-44x-005 B5 8-44x-006 DLT 8-44x-007 LG 8-44x-008 LT...
Page 517 Engine SP Mode Tables - SP8000 8-451-008 Tray 7 Not used 8-451-009 Tray 8 Not used 8-451-010 Tray 9 Not used 8-451-011 Tray 10 Not used 8-451-012 Tray 11 Not used 8-451-013 Tray 12 Not used 8-451-014 Tray 13 Not used 8-451-015 Tray 14 Not used 8-451-016 Tray 15...
Page 518 5. System Maintenance Reference 8471 PrtPGS/Mag *CTL [0 to 9999999/ 0 / 1 /step] These SPs count by magnification rate the number of pages printed. 8-471-001 < 49% 8-471-002 50% to 99% 8-471-003 100% 8-471-004 101% to 200% 8-471-005 201% < •...
Page 519 Engine SP Mode Tables - SP8000 8-50x-003 Full Color 8-50x-004 Single Color 8-50x-005 Two Color 8-50x-051 B/W(Banner) 8-50x-052 Full Color(Banner) 8-50x-053 Single Color(Banner) 8-50x-054 Two Color(Banner) 8511 T:PrtPGS/Emul *CTL [0 to 9999999/ 0 / 1 /step] These SPs count by printer emulation mode the total number of pages printed. 8514 P:PrtPGS/Emul *CTL...
Page 520 5. System Maintenance Reference 8-51x-014 Other 8-51x-015 IPDS 8-51x-016 XPS • SP8 511 and SP8 514 return the same results as they are both limited to the Print application. • Print jobs output to the document server are not counted. 8521 T:PrtPGS/FIN *CTL...
Page 521 Engine SP Mode Tables - SP8000 • If stapling is selected for finishing and the stack is too large for stapling, the unstapled pages are still counted. • The counts for staple finishing are based on output to the staple tray, so jam recoveries are counted.
Page 522 5. System Maintenance Reference 8581 T:Counter *CTL [0 to 9999999 / 0 / 1 /step] These SPs count the total output broken down by color output, regardless of the application used. In addition to being displayed in the SMC Report, these counters are also displayed in the User Tools display on the machine.
Page 523 Engine SP Mode Tables - SP8000 8-581-025 Total: Color (Eco Bk) 8-581-026 Total: B/W (Eco Bk) 8-581-027 Total: Color (Eco FC) 8-581-028 Development: CMY(A3) 8-581-029 Development: K(A3) 8-581-030 Total: Color(A3) 8-581-031 Total: B/W(A3) 8584 P:Counter *CTL [0 to 9999999/ 0 / 1 /step] These SPs count the total output of the print application broken down by color output.
Page 524 5. System Maintenance Reference 8-601-001 Cvg: B/W% 8-601-002 Cvg : FC% 8-601-011 Cvg: BW Pages 8-601-012 Cvg: FC Pages 8-601-021 Cvg Counter 1 8-601-022 Cvg Counter 2 8-601-023 Cvg Counter 3 8-601-031 CvgCounter 1 (YMC) 8-601-032 CvgCounter 2 (YMC) 8-601-033 CvgCounter 3 (YMC) 8604 P:Cvg Counter *CTL...
Page 525 Engine SP Mode Tables - SP8000 8-617-007 SDK7 These SPs count the total printout pages for each SDK applicaion. 8-617-008 SDK8 8-617-009 SDK9 8-617-010 SDK10 8-617-011 SDK11 8-617-012 SDK12 8621 Func Use Counter *CTL 8-621-001 to Function-001 to Function-064 8-621-064 8771 Dev Counter *CTL...
Page 526 5. System Maintenance Reference 8801 Toner Remain *CTL [0 to 100/ 0 / 1 /step] These SPs display the percent of toner remaining for each color. This SP allows the user to check the toner supply at any time. Note: This precise method of measuring remaining toner supply (1% steps) is better than other machines in the market that can only measure in increments of 10 (10% steps).
Page 527 Engine SP Mode Tables - SP8000 8-811-051 Sync Eco Total *CTL [0 to 99999999 / 0 / 1/step] 8-811-052 Sync Color *CTL 8-811-053 Sync Full Color *CTL 8-811-054 Sync Duplex *CTL 8-811-055 Sync Combine *CTL 8-811-056 Sync Color (%) *CTL [0 to 100 / 0 / 1%/step] 8-811-057 Sync Full Color (%) *CTL...
Page 528 5. System Maintenance Reference 8-811-156 Sync Color (%):Last *CTL [0 to 100 / 0 / 1%/step] 8-811-157 Sync Full Color (%):Last *CTL 8-811-158 Sync Duplex (%):Last *CTL 8-811-159 Sync Combine (%):Last *CTL 8-811-160 Sync Paper Cut (%):Last *CTL 8851 Cvr Cnt: 0-10% *CTL [0 to 9999999/ 0 / 1 /step] These SPs display the number of scanned sheets on which the coverage of each...
Page 529 Engine SP Mode Tables - SP8000 8871 Cvr Cnt: 21-30% *CTL [0 to 9999999/ 0 / 1 /step] These SPs display the number of scanned sheets on which the coverage of each color is from 21% to 30%. 8-871-001 BK 8-871-002 Y 8-871-003 M 8-871-004 C...
Page 530 5. System Maintenance Reference 8-901-004 C 8911 Page/Ink – Prev2 *CTL [0 to 9999999/ 0 / 1 /step] These SPs display the amount of the remaining 2nd previous toner for each color. 8-911-001 BK 8-911-002 Y 8-911-003 M 8-911-004 C 8921 Cvr Cnt: Total *CTL...
Page 531 Engine SP Mode Tables - SP8000 8941 Machine Status *CTL [0 to 9999999/ 0 / 1 /step] These SPs count the amount of time the machine spends in each operation mode. These SPs are useful for customers who need to investigate machine operation for improvement in their compliance with ISO Standards.
Page 532 5. System Maintenance Reference 8-961-007 Eng Waiting Time *CTL [0 to 99999999 / 0 / 1/step] 8-961-008 Low Power State Time *CTL 8-961-009 Silent State Time *CTL 8-961-010 Heater Off State Time *CTL 8-961-011 LCD on Time *CTL 8-961-101 Silent Print *CTL 8971 Unit Control...
Page 533 Input Check/ Output Check Input Check/ Output Check Input Check Table When entering the Input Check mode, 8 digits display the result for a section. Each digit corresponds to a different device as shown in the table. Bit No. Result 0 or 1 0 or 1 0 or 1...
Page 534 5. System Maintenance Reference 5-803-013 DUPINSNS (Duplex Entrance Paper detected Paper not detected Sensor) 5-803-014 DUPOUTSNS (Duplex Exit Sensor) Paper detected Paper not detected 5-803-015 REGSNS (Registration Sensor) Paper detected Paper not detected 5-803-016 VFEEDSNS (Vertical Transport Paper detected Paper not detected Sensor) 5-803-018 TESNS_Y (Toner End Sensor: Y) Toner end...
Page 535 Input Check/ Output Check 5-803-044 DEVFAN2_LOK (Development Fan Normal Lock 2: Lock) 5-803-045 DEVFAN_LOK (Development Fan 1: Normal Lock Lock) 5-803-046 IMAGINGFAN_LOK (Laser Unit Normal Lock Fan: Lock) 5-803-047 FEEDFAN_LOK (Feed Fan: Lock) Normal Lock 5-803-048 TR1SNS (Transfer Belt Contact Not contact Contact Sensor)
Page 536 5. System Maintenance Reference 5-803-073 PM24V (Polygon Motor 24V) Power supplied Power not supplied 5-803-074 REV_P_SNS (Inverter Sensor) Inverter gate open Inverter gate close 5-803-075 P_FUSNSFAN_LOK (Fusing Normal Lock Cooling Fan: Lock) 5-803-076 P_TNFAN_LOK (Toner Supply Fan: Normal Lock Lock) 5-803-077 BANK_FEEDSNS1 (Bank Feed Paper detected Paper not detected...
Page 537 Input Check/ Output Check *1: The machine detects either 11" x 81/2" LEF or A4 LEF, depending on the setting of SP 5-131-001. *2: The machine detects either B5 LEF or 10.5" x 7.25" LEF, depending on the setting of SP 5-131-001.
Page 538 5. System Maintenance Reference 5-804-017 DVMT_FC:260mm/s (Development Motor: CMY) 5-804-018 DVMT_FC:182mm/s (Development Motor: CMY) 5-804-019 DVMT_FC:85mm/s (Development Motor: CMY) 5-804-024 DRMT_FC:260mm/s (Drum Motor: CMY) 5-804-025 DRMT_FC:182mm/s (Drum Motor: CMY) 5-804-026 DRMT_FC:85mm/s (Drum Motor: CMY) 5-804-031 FEEDMT:364mm/s (Feed Motor) 5-804-032 FEEDMT:260mm/s (Feed Motor) 5-804-033 FEEDMT:182mm/s (Feed Motor) 5-804-034 FEEDMT:85mm/s (Feed Motor) 5-804-039 REGMT:260mm/s (Registration Motor)
Page 539 Input Check/ Output Check 5-804-069 DUPMT:CCW:442mm/s (Duplex Motor) 5-804-070 DUPMT:CCW:260mm/s (Duplex Motor) 5-804-071 DUPMT:CCW:182mm/s (Duplex Motor) 5-804-072 DUPMT:CCW:85mm/s (Duplex Motor) 5-804-077 VFEEDMT:364mm/s (Vertical Feed Motor) 5-804-078 VFEEDMT:260mm/s (Vertical Feed Motor) 5-804-079 VFEEDMT182mm/s (Vertical Feed Motor) 5-804-080 VFEEDMT:85mm/s (Vertical Feed Motor) 5-804-083 TR1SPMT:CW (Transfer Belt Contact Motor) 5-804-084 TR1SPMT:CCW (Transfer Belt Contact Motor)
Page 540 5. System Maintenance Reference 5-804-104 PlgnMot: Std Spd (Polygon Motor) 5-804-105 PlgnMot: Mid Spd (Polygon Motor) 5-804-106 PlgnMot: Low Spd (Polygon Motor) 5-804-107 FUEXFAN2_H (Fusing Fan 2) 5-804-108 FUEXFAN2_L (Fusing Fan 2) 5-804-112 IMAGEFORMFAN (Drive Unit Fan) 5-804-114 DEVFAN2 (Development Fan 2) 5-804-115 DEVFAN (Development Fan 1) 5-804-116 IMAGINGFAN (Laser Unit Fan) 5-804-117 FEEDFAN (Feed Fan)
Page 541 Input Check/ Output Check 5-804-139 PP_T1_Y (PP: T1: Y) 5-804-140 PP_T1_M (PP: T1: M) 5-804-141 PP_T1_C (PP: T1: C) 5-804-142 PP_T1_K (PP: T1: K) 5-804-143 PP_T2+ (PP: T2: +) 5-804-144 PP_T2- (PP: T2: -) 5-804-147 PP_CAC_Y:260mm/s (PP: Charge AC: Y) 5-804-148 PP_CAC_Y:182mm/s (PP: Charge AC: Y) 5-804-149 PP_CAC_Y:85mm/s (PP: Charge AC: Y) 5-804-154 PP_CAC_M:260mm/s (PP: Charge AC: M)
Page 542 5. System Maintenance Reference 5-804-189 PCL:FC (PCL: FC) 5-804-190 PCL:BK (PCL: BK) 5-804-191 TE_5V_CTL (Toner End Sensor 5V CTL) 5-804-216 LD1: K 5-804-217 LD2: K 5-804-218 LD1: C 5-804-219 LD2: C 5-804-220 LD1: M 5-804-221 LD2: M 5-804-222 LD1: Y 5-804-223 LD2: Y 5-804-224 BANK_MT1:364mm/s (Bank Motor 1) 5-804-225 BANK_MT1:260mm/s (Bank Motor 1)
Page 543 Input Check/ Output Check 5-804-239 BANK_FEEDCL1 (Bank Feed Clutch 1) 5-804-240 BANK_FEEDCL2 (Bank Feed Clutch 2) 5-804-241 BANK_FEEDCL3 (Bank Feed Clutch 3) 5-804-242 BANK_PICKUPSOL1 (Bank Pick-up Solenoid 1) 5-804-243 BANK_PICKUPSOL2 (Bank Pick-up Solenoid 2) 5-804-244 BANK_PICKUPSOL3 (Bank Pick-up Solenoid 3)
Page 544 5. System Maintenance Reference Test Pattern Printing Test Pattern Printing Printing Test pattern: SP2-109 Some of these test patterns are used for copy image adjustments but most are used primarily for design testing. • Do not operate the machine until the test pattern is printed out completely. Otherwise, an SC occurs.
Page 545 Test Pattern Printing Vertical Line (2dot) Ttrimming Area Horizontal Line (1dot) Hound's Tooth Check (Vertical) Horizontal Line (2dot) Hound's Tooth Check (Horizontal) Grid Vertical Line Band (Vertical) Grid Horizontal Line Band (Horizontal) Grid Pattern Small Checkered Flag Pattern Grid Pattern Large Grayscale (Vertical Margin) Argyle Patter Small Grayscale (Horizontal Margin)
Page 546 5. System Maintenance Reference Firmware Update There are two methods for updating the firmware of this machine. • SD Card Firmware Updating: The target firmware should be downloaded in an SD card before visiting a customer site. The SD Card is inserted into SD Card Slot 2 (lower SD card slot). •...
Page 547 Firmware Update • Always switch the machine off before you insert an SD card. Never insert the SD card into the slot with the power on. • Do not remove the SD card from the service slot after the power has been switched on. •...
Page 548 5. System Maintenance Reference When you save the firmware, we recommend that you arrange folders and files as follows: • In the folder romdata, make only one folder and use this folder for one model. Use the machine code as the name of this folder. •...
Page 549 Firmware Update Make sure that the SD card is locked in place. • To remove the SD card, push it in until it clicks, and release it slowly. The slot pushes out the SD card. Turn on the main power switch. Wait until a firmware name is shown on the display (about 1 minute).
Page 550 5. System Maintenance Reference (page 548 "Handling Firmware Update Errors") and do the necessary steps. After this, download the firmware again. Power Failure If firmware update is interrupted by power failure, the firmware is not correctly downloaded. In this condition, machine operation is not guaranteed. You have to download the firmware again. Handling Firmware Update Errors An error message shows in the first line if an error occurs during a download.
Page 551 Firmware Update Module mismatch – Module on SD SD update data is incorrect. The data on the SD card is not for this machine card is for another machine. Acquire correct update data then install again. Cannot write module – Cause other SD update data is incorrect.
Page 552 5. System Maintenance Reference NVRAM Data Upload/Download • Turn off the main power switch before you insert or remove an SD card. Make sure that the controller and the BCU are correctly connected. Uploading NVRAM Data Copy the data from the NVRAM to an SD card (referred to as "to upload NVRAM data" in this section) before you replace the NVRAM.
Page 553 NVRAM Data Upload/Download Install the SD slot cover to SD card slot 2. Mark the SD card with, for example, the machine code. You need this SD card when you download NVRAM data (page 551 "Downloading NVRAM Data"). • One SD card can store the NVRAM data from two or more machines. Downloading NVRAM Data Copy the data from the SD card to the NVRAM (referred to as "to download NVRAM data"...
Page 554 5. System Maintenance Reference Address Book Upload/Download Information List The following information is possible to be uploaded and downloaded. • Registration No. • User Code • Local Authentication/ Authentication Lock-out • Account ACL • New Document Initial ACL • LDAP Authentication •...
Page 555 Address Book Upload/Download Upload Turn off the main power switch of the main machine. Remove the SD slot cover from SD card slot 2 at the left rear side of the machine ( x 1). Install the SD card, which has already been uploaded, into the SD card slot 2. Turn on the main power switch.
Page 556 5. System Maintenance Reference Capturing the Debug Logs Overview With this feature, you can save debug logs that are stored in the machine (HDD or operation panel or 8GB SD Card) on an SD card. This function allows the Customer Engineer to save and retrieve error information for analysis.
Page 557 Capturing the Debug Logs Type Storage Timing Destination (maximum storage capacity) Operation • When a controller SC occurs Operation panel (400 MB /Up to panel debug 30 times) • When saving by manual operation with the Number keys and the Reset When updating the firmware for the key (Press “Reset”, “0”, "1”...
Page 558 5. System Maintenance Reference Storing the Debug Logs with SD Card If there is no hard disk installed on the machine, the debug log data can be stored to an SD card. Required parts: 8GB SD Card (B6455040) 1. Insert the initialized SD Card into SD slot 2 on the side of the controller box. 2.
Page 559 Capturing the Debug Logs • The length of time needed to transfer the debug log data can be affected by the type and format of the SD card. Formatting the SD card with Panasonic SD Formatter (freeware) is recommended. The approximate time required for the transfer of the following debug logs are: •...
Page 560 5. System Maintenance Reference SP Text Mode (Saving SMC List to SD Card) Overview SP Text Mode This function is used to save the SMC list as CSV files to the SD card inserted into service slot 2 or the operation panel card slot.
Page 561 SP Text Mode (Saving SMC List to SD Card) Press [EXECUTE]. Press [EXECUTE] again to start. Press [CANCEL] to cancel the saving. Wait for 2 to 3 minutes until “Completed” is shown. • The SMC list saving may take from 2 to 3 minutes to complete. •...
Page 562 5. System Maintenance Reference • A folder named by the machine serial number will be created on the SD card when this function is executed. Error Messages • Failed: Read-only file system, No space left on device. If an error occurs, pressing “Exit” will cause the device to discard the job and return to the ready state.
Page 563 DIP Switches DIP Switches Controller Board Factory Use Only: Do not change the switch settings. DIP SW No. Default...
Page 564 5. System Maintenance Reference...
Page 565 6. Troubleshooting SC Tables Service Call Conditions Summary The "SC Table" section shows the SC codes for controller errors and other errors. The latter (not controller errors) are put into four types. The type is determined by their reset procedures. The table shows the classification of the SC codes.
Page 566 6. Troubleshooting • If the problem concerns electrical circuit boards, first disconnect then reconnect the connectors before you replace the PCBs. • If the problem concerns a motor lock, first check the mechanical load before you replace motors or sensors. SC1xx: Scanning Type Details (Symptom, Possible Cause, Troubleshooting Procedures)
Page 567 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Polygon motor error 2: OFF timeout The polygon mirror motor does leave the READY status within 3 seconds after the polygon motor switches off. • Disconnected or defective harness to polygon motor driver board •...
Page 568 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) The laser synchronizing detection signal for the start position of the LDB [K], [Y], is not output for two seconds after laser unit turns on while the polygon motor is rotating normally. •...
Page 569 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) FGATE ON error: M -003 The PFGATE ON signal does not assert within 5 seconds after processing the image in normal job or MUSIC (line position adjustment) for start position [M]. See SC230-001for troubleshooting details.
Page 570 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) FGATE OFF error: M -003 • The PFGATE ON signal still asserts within 5 seconds after processing the image in normal job or MUSIC (line position adjustment) for end position [M]. •...
Page 571 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting) Write ASIC communication error • Write/read values were checked twice but failed to match. • Parity error resulted after three attempts. • Cycle the machine off/on. • Harness between OPU and BCU loose, broken, defective •...
Page 572 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) LDU shutter: Home position error The machine does not detect the home position of the LDU shutter. • Defective LDU shutter motor • LDU shutter broken • Overload on the LDU shutter motor •...
Page 573 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) LDU shutter: Close position error The machine does not detect the correct closed position of the LDU shutter. • Defective LDU shutter motor • LDU shutter broken • Overload on the LDU shutter motor •...
Page 574 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) AC charge output error [C] AC charge output error [Y] The machine detects the AC charge output for each color 0.3 V or less for 0.2 seconds after the machine has started to detect the AC charge output. •...
Page 575 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) TD sensor (Vt high) error 1: Y • The Vt value of the black, magenta, cyan, or yellow TD sensor exceeds the specified value (default: 4.7V) with SP3020-002 twenty counts. • The [Vt - Vtref] value of the black, magenta, cyan, or yellow TD sensor exceeds the specified value (default: 5.0V) with SP3020-001.
Page 576 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) TD sensor adjustment error: M TD sensor adjustment error: C TD sensor adjustment error: Y SC is issued only if one of followings is satisfied. • During TD sensor initialization, the output value of the black, magenta, cyan, or yellow TD sensor is not within the range of the specified value with SP3238-001 to -004 (default: 2.5V) ±...
Page 577 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) The machine detects a High signal from the drum/development motor: K for 2 seconds after the drum/development motor: K turned on. • Overload on the drum/development motor: K • Defective drum/development motor: K •...
Page 578 6. Troubleshooting SC4xx: Image Processing - 2 Type Details (Symptom, Possible Cause, Troubleshooting Procedures) ID sensor adjustment error When the Vsg error counter reaches "3", the machine detects "SC400". The Vsg error counter counts "1" when the Vsg detected by ID sensor is more than the value (default: 4.5V) specified with SP3324-005 or less than the value (default: 3.5V) specified with SP3324-006.
Page 579 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) ITB contact motor error The ITB contact sensor does not detect the movement of actuator at the sensor while the polygon motor rotates. • Dirty ITB contact sensor • ITB contact motor overload. •...
Page 580 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) ITB unit error The machine detects the encoder sensor error. • Disconnect or defective harness • Defective ITB rotation sensor • ITB unit installation error • Defective ITB unit motor • ITB unit motor overload 1.
Page 581 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Separation power pack output error An interrupt checks the status of the power pack every 20 ms. This SC is issued if the BCU detects a short in the power pack 10 times at D (ac). •...
Page 582 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) High voltage power: Image transfer/ paper transfer bias output error An error signal is detected for 0.2 seconds when charging the separation, image transfer belt or paper transfer roller. • High voltage leak •...
Page 583 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Temperature and humidity sensor error • The thermistor output of the temperature sensor was not within the prescribed range (0.2V to 3.5V). • The thermistor output of the humidity sensor was not within the prescribed range (0.01V to 2.4V).
Page 584 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) 2nd paper tray cooling fan error (optional paper feed unit) 3rd paper tray cooling fan error (optional paper feed unit) 4th paper tray cooling fan error (optional paper feed unit) The motor lock signal error from the cooling fan is detected for 10 seconds after turning on the cooling fan.
Page 585 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Laser unit fan error The motor lock signal error is detected for 10 seconds after the motor lock signal was first detected. • Defective laser unit fan • Disconnected or defective harness •...
Page 586 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Fusing fan 1 error The motor lock signal error is detected for 10 seconds after the motor lock signal was first detected. • Defective fusing fan 1 • Disconnected or defective harness •...
Page 587 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Drive unit fan error The motor lock signal error is detected for 10 seconds after the motor lock signal was first detected. • Defective drive unit fan • Disconnected or defective harness •...
Page 588 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Fusing/Paper exit motor error The BCU receives the lock signal 2.0 seconds after turning on the fusing/paper exit motor. • Motor overload • Defective fusing/paper exit motor • Defective or disconnected connection for the fusing/paper exit motor 1.
Page 589 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Heating roller warm-up error 1 • After the main switch is turned on or the cover is closed, the increment of the heating roller temperature per 10 seconds is 30°C or less. If this condition is detected five times consecutively, SC 542 is defined.
Page 590 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Heating roller fusing lamp overheat 1 (hardware error) During stand-by mode or a print job, the detected heating roller temperature reaches 250 °C. • Defective PSU • Defective BCU • Defective heating roller thermistor (end) •...
Page 591 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting) Zero cross error (Fusing relay short) • The zero cross signal is detected three times even though the heater relay is off when turning on the main power. • The zero cross signal is not detected for 3 seconds even though the heater relay is on after turning on the main power or closing the front door.
Page 592 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting) Zero cross error • The zero cross signal is detected three times even though the heater relay is off when turning on the main power. • The zero cross signal is not detected for 2 seconds even though the heater relay is on after turning on the main power or closing the front door.
Page 593 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Heating roller warm-up error 2 The heating roller temperature does not reach the ready temperature while 70 seconds after the heating lamp on. • Dirty or defective thermistor (end) • Heating roller fusing lamp broken •...
Page 594 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Heating roller fusing lamp overheat 2 (hardware error) The heating roller thermistor (end) detects 250°C or more. • Defective heating roller thermistor (end) • Defective PSU • Defective BCU • Defective fusing control system 1.
Page 595 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Consecutive fusing jam The paper jam counter for the fusing unit reaches 3 times. The paper jam counter is cleared if the paper is fed correctly. This SC is activated only when SP1159-001 is set to "1" (default "0"). Paper jam in the fusing unit.
Page 596 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Pressure roller overheat 3 (hardware error) The pressure roller thermistor (center) detects 250°C or more. • Defective PSU • Defective BCU • Defective pressure roller thermistor (center) • Defective fusing control system 1.
Page 597 SC Tables SC6xx: Device Communication Type Details (Symptom, Possible Cause, Troubleshooting Procedures) 2nd paper bank (option) communication error • While the bridge board communicates with an optional unit, an SC code is displayed if one of following conditions occurs. • The bridge board receives the break signal which is generated by the peripherals only just after the main switch is turned on.
Page 598 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) 4th Paper Bank (option) communication error This SC is not issued for this machine. When a communication error signal between the 3rd paper bank and 4th paper bank is received. • Loose or disconnected connector Check the connection between the main machine and paper feed unit.
Page 599 SC Tables Use the table below to determine which color is affected. Examples: • SC681-06 > K • SC681-27 > C • SC681-24 > Y RFID_AFE Board (KMCY) Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Memory chip at TD sensor: Communication error Retry of memory chip communication fails three times after the machine has detected the memory chip communication error.
Page 600 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) RFID: Unit check error The machine gets RFID communication error even the toner cartridges have not been installed in the machine. • Caused by noise Turn the main power switch off and on. Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Memory address command error...
Page 601 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) GAVD communication error • The I2C bus device ID is not identified during initialization. • A device-status error occurs during I2C bus communication. • The I2C bus communication is not established due to an error other than a buffer shortage.
Page 602 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting) 841-00 EEPROM error 2: EEPROM read/write error Mirrored data of the EEPROM is different from the original data in EEPROM. • Data in EEPROM was overwritten for some reason. Type Details (Symptom, Possible Cause, Troubleshooting) 842-00 NAND-Flash Update Verify Error Detected.
Page 603 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting) 855-01 Wireless LAN card error 1 A problem occurred when the installed Wireless LAN device was installed because is not supported by this machine, or the Wireless LAN device is defective. Wireless LAN device is not connected correctly, or the device is defective. •...
Page 604 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) HDD Encryption unit error 1 A serious error occurs when data is encrypted to update an encryption key with the HDD encryption unit. Encryption key acquisition error: The controller fails to get a new encryption key. •...
Page 605 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) HDD Encryption unit error 2 A serious error occurs when the HDD data is encrypted to update an encryption key with the HDD encryption unit. HDD check error: The HDD is not correctly installed. •...
Page 606 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) HDD: Read error The data stored in the HDD cannot be read correctly. • Defective HDD • Defective controller 1. Replace the HDD. 2. Replace the controller. Type Details (Symptom, Possible Cause, Troubleshooting Procedures) HDD: CRC error While reading data from the HDD or storing data in the HDD, data transmission fails.
Page 607 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) SD card error The SD card is ejected from the slot. 1. Install the SD card. 2. Turn the main switch off and on. Type Details (Symptom, Possible Cause, Troubleshooting Procedures) SD card access error •...
Page 608 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) HDD mail data error An error is detected in the HDD at machine initialization. • Defective HDD • Power failure during an access to the HDD 1. Turn the main switch off and on. 2.
Page 609 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Delete All error 2: Data area An error is detected while all of the HDD or NVRAM are formatted logically by the DataOverwriteSecurity Unit. • The logical format for the HDD fails. Turn the main switch off/on and try the operation again Type Details (Symptom, Possible Cause, Troubleshooting Procedures)
Page 610 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) -005 Log Data Error 5 • Installed NVRAM or HDD which is used in another machine 1. Reinstall the previous NVRAM or HDD. 2. Initialize the HDD. -099 Log Data Error 99 •...
Page 611 SC Tables SC9xx: Miscellaneous Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Electric counter error Abnormal data in the counters. • Defective NVRAM • Defective controller 1. Check the connection between the NVRAM and controller. 2. Replace the NVRAM. 3. Replace the controller. Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Software performance error...
Page 612 6. Troubleshooting Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Undefined error Defective software program • An error undetectable by any other SC code occurred Print the "Logging Data" with SP5990-004 and then check the SP7990. If 498-Engine is found in the SP7990; 1.
Page 613 SC Tables Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Application start error No applications start within 60 seconds after the power is turned on. • Loose connection of RAM-DIMM, ROM-DIMM • Defective controller • Software problem 1. Check if the DIMM memory is correctly connected. 2.
Page 614 6. Troubleshooting Process Control Results Developer Initialization Result SP-3-014-001 (Developer Initialization Result) Result Description Possible Causes/Action Successfully Developer initialization is completed successfully completed. Forced Developer initialization • A cover was opened or the main switch termination was forcibly terminated. was turned off during the initialization. 1.
Page 615 Process Control Results • The machine starts developer initialization after you set “Enable” in SP3-902-005, 006, 007, or 008. Developer initialization automatically resumes when you open and close the front door or turn the main switch off and on if an error other than Error 8 occurs. Process Control Self-Check Result Displayed number shows results of each color sensor check.
Page 616 6. Troubleshooting No. Result Description Possible Causes/Action ID sensor When the K5 is more • ID sensor pattern density is too high or low. coefficient (K5) than the value of • ID sensor or shutter is defective. maximum/ SP3-362-003 or less Same as 53 minimum error than the value of...
Page 617 Process Control Results Vsg Adjustment Result SP3-325-001 to -010 (Vsg Adjustment Result) No. Result Description Possible Causes/Action Vsg adjustment is correctly done. ID sensor Vsg cannot be • Dirty ID sensor (toner, dust, or foreign material) adjustment adjusted within 4.0 •...
Page 618 6. Troubleshooting Result Description Note Not done Line position adjustment has not been done. Completed Line position adjustment has correctly been done, successfully Cannot detect ID sensors have not detected the patterns for line See Note patterns position adjustment. Fewer lines on the The patterns, which ID sensors have detected, are not See Note pattern than the...
Page 619 Troubleshooting Guide Troubleshooting Guide • Remove the NVRAM from the original engine control board and install it on the new one when you replace the engine control board. Blank Print Symptom Possible cause Necessary actions No image is printed. Defective laser unit Replace the laser unit.
Page 620 6. Troubleshooting Missing CMY Color Symptom Possible cause Necessary actions C, M, or Y is missing. Defective PCDU Replace the PCDU. Loose connection between Replace the drum positioning printer cartridge and BCU cover. Image transfer belt not Check the belt tension unit. contacting PCDU Defective the drum motor: CMY Replace the drum motor: CMY.
Page 621 Troubleshooting Guide [A]: Problems at regular intervals [B]: Paper feed The same spots or lines appear at regular intervals. Interval Possible cause Necessary actions At intervals of 35 mm (1.38 Defective charge roller Replace the PCDU. inches) At intervals of 33 mm (1.3 Defective development roller Replace the PCDU.
Page 622 6. Troubleshooting Interval Possible cause Necessary actions At intervals of 82 mm (3.23 Defective image transfer belt drive Replace the image transfer inches) roller or image transfer belt idling belt drive roller or image roller transfer belt idling roller. Dark Vertical Line on Prints Symptom Possible cause Necessary actions...
Page 623 Troubleshooting Guide Missing Parts of Images Symptom Possible cause Necessary actions Some parts of images are Defective PCDU Replace the PCDU. missing. Defective image transfer belt Replace the image transfer belt unit unit. Defective paper transfer roller Replace the paper transfer roller.
Page 624 6. Troubleshooting CMY Color Irregular Streaks Symptom Possible cause Necessary actions Unexpected streaks of the same Defective PCDU Replace the PCDU. color appear at irregular Defective image transfer belt Replace the image transfer belt intervals. unit unit. Ghosting Symptom Possible cause Necessary actions The same or similar image Defective PCDU...
Page 625 Troubleshooting Guide Image Skew Symptom Possible cause Necessary actions Images are skewed Incorrect installation of paper Install the paper correctly. Incorrect paper guide position Adjust the paper guide correctly. • When adjusting the paper width, use the right side guide only, with the green clip.
Page 626 6. Troubleshooting No Printing on Paper Edge Symptom Possible cause Necessary actions Images are not printed in the Defective PCDU Replace the PCDU. areas around the paper edges. Defective toner cartridge Replace the toner cartridge. Defective image transfer belt Replace the image transfer belt unit unit.
Page 627 Jam Detection Jam Detection Paper Jam Display SP7-507 shows the paper jam history. CODE: indicates the jam code. SIZE: indicates the paper size code. Total: Indicates the total counter (SP7-502-001). DATE: indicates the date when the jam occurred. Jam Codes and Display Codes SP 7504 shows how many jams occurred at each location.
Page 628 6. Troubleshooting Jam Code Display Description Display 7504 12 V-Transport 2: ON Vertical transport sensor 2 does not detect paper from tray 2. 7504 13 V-Transport 3: ON Vertical transport sensor 3 does not detect paper from tray 3. 7504 14 V-Transport 4: ON Vertical transport sensor 4 does not detect paper from tray 4.
Page 629 Jam Detection Jam Code Display Description Display 7504 68 Inverter Sn: OFF Inverter sensor does not turn off. Paper Size Code Size Code Paper Size Size Code Paper Size 05 (05H) A4 LEF B4 SEF (8DH) 06 (06H) A5 LEF B5 SEF (8EH) 14 (0EH) B5 LEF...
Page 630 6. Troubleshooting Electrical Component Defects Sensors Sensor Name/ CN No./ Active Condition Symptom Sensor Board Name Pin No. Open Drum Phase Sensor CN108/2 SC381 (CMY) Shorted Open Drum Phase Sensor CN107/2 SC380 Shorted Toner End Sensor (K) CN115/18 Open Toner end cannot be detected.
Page 631 Electrical Component Defects Sensor Name/ CN No./ Active Condition Symptom Sensor Board Name Pin No. Open "Cover Open" is displayed. Front Door Sensor CN104/1 Shorted Front cover open cannot be detected. Open Waste Toner near full is indicated. Waste Toner Bottle CN118/19 Full Sensor Shorted...
Page 632 6. Troubleshooting Sensor Name/ CN No./ Active Condition Symptom Sensor Board Name Pin No. Open Paper overflow is detected. Paper Overflow CN104/9 Sensor Shorted Paper overflow is not detected. Open • Paper is not detected. • Jam C Paper Exit Sensor CN104/6 Shorted •...
Page 633 Electrical Component Defects Sensor Name/ CN No./ Active Condition Symptom Sensor Board Name Pin No. Open Paper Height Sensor CN116/A6, Remaining paper volume is wrong. Shorted Open Paper is not detected. Paper Feed Sensor CN129/4 Shorted • Paper is detected. •...
Page 634 6. Troubleshooting Sensor Name/ CN No./ Active Condition Symptom Sensor Board Name Pin No. Open • Paper is not detected. • Jam Z Duplex Exit Sensor CN126/A11 Short • Paper is detected. • Jam Z Open • Paper end is not detected.
Page 635 Electrical Component Defects Sensor Name/ CN No./ Active Condition Symptom Sensor Board Name Pin No. Open Paper is not detected. Paper Feed Sensor CN101/16 Shorted • Paper is detected. • Jam Y1, Y2, Y3 Open Paper is not detected. Vertical Transport CN101/19 Shorted •...
Page 636 6. Troubleshooting Rating Fuse Symptom when turning on the main switch 120V-127V 220V-240V • 5V power to the BCU and bridge board not supplied. 5A/250V 5A/250V • 5VS power to the bridge board not supplied. FU101 15A/250V 8A/250V Fusing SC occurs. FU102 10A/250V 6.3A/250V...
Page 637 Model Z-P2 Machine Codes: M257 Appendices February, 2015...
Page 639 TABLE OF CONTENTS 1. Appendix: Specifications Specifications..............................3 General Specifications...........................3 Supported Paper Sizes............................6 Software Accessories............................8 Printer Drivers..............................8 Utility Software............................... 8 Optional Equipment............................9 Paper Feed Unit (M384)..........................9 2. Appendix: Preventive Maintenance Tables Maintenance Tables............................11 Preventive Maintenance Items........................11 User Maintenance..........................11 Service Maintenance..........................12 Optional Units..............................
Page 641: Appendix: Specifications
1. Appendix: Specifications Specifications General Specifications Configuration: Desktop Print Process: Laser beam scanning and electro-photographic printing 4 drums tandem method Printer Languages: Standard: PCL5c, PCL6, PostScript 3, PDF Option: IPDS, XPS, PictBridge Resolution: PCL5c: 600 x 600 dpi (1 bit), 600 x 600 dpi (2 bit) PCL6: 1200 x 1200 dpi, 600 x 600 dpi (1 bit), 600 x 600 dpi (2 bit) Adobe PS 3/ PDF:...
Page 642 1. Appendix: Specifications Resident Fonts: PCL5c/ 6: 45 fonts 13 International fonts PS3/PDF: 136 fonts IPDS (Option): 108 fonts Host Interfaces: Gigabit Ethernet (10BASE-T/100BASE-Tx/1000BASE-T): Standard USB2.0 (Type A/ B): Standard IEEE802.11a/b/g/n (Wireless LAN): Optional Parallel (IEEE1284): Optional NIC2 Port: Optional Network Protocols: TCP/IP (IPv4, IPv6), IPX/SPX, AppleTalk Color:...
Page 643 Specifications Printing Paper Weight: Standard tray: 52-220 g/m (14-59 lb) By-pass tray: 52-256 g/m (14-69 lb) Optional paper feed tray: 52-220 g/m (14-59 lb) Duplex: 60-163 g/m (16-44 lb) Output Paper Capacity: Up to 500 sheets (A4/ LT/ 80 g/m / 20 lb) Up to 250 sheets (LG) Memory:...
Page 644: Supported Paper Sizes
1. Appendix: Specifications Supported Paper Sizes Main Tray By-pass Tray Paper Size (W x L) Duplex A4 SEF 210 x 297 mm A5 SEF 148 x 210 mm A6 SEF 105 x 148 mm B5 SEF 182 x 257 mm B6 SEF 128 x 182 mm Letter SEF...
Page 645 Supported Paper Sizes Main Tray By-pass Tray Paper Size (W x L) Duplex C5 Env. 162 x 229 mm DL Env. 110 x 220 mm Oficio SEF 8.5" x 13.4" Y: Supported: the sensor detects the paper size. Y#: Supported: the user specifies the paper size. N: Not supported...
Page 646: Software Accessories
1. Appendix: Specifications Software Accessories The printer drivers and utility software are provided on one CD-ROM. An auto-run installer allows you to select which components to install. Printer Drivers Windows Windows Windows Printer Windows Windows Server server server Mac OS X: v. Language Vista 7/ 8/ 8.1...
Page 647: Optional Equipment
Optional Equipment Optional Equipment Paper Feed Unit (M384) Paper Feed System: Paper Height Detection: 5 steps (100%, 70%, 30%, 10% (Near end), and Empty) Capacity: 550 sheets (3 units installable) Paper Weight: 52 to 220 g/m (14 to 59 lb.) Paper Size: A4, A5, A6, B5, B6, Legal, Foolscap, Letter, Folio, F/GL, Executive, Half Letter, Com10, Monarch, C5, C6, DL Env, 16K,...
Page 648 1. Appendix: Specifications...
Page 649: Appendix: Preventive Maintenance Tables
2. Appendix: Preventive Maintenance Tables Maintenance Tables Preventive Maintenance Items User Maintenance Symbol keys: C: Clean, R: Replace, L: Lubricant, I: Inspect Item 100K 120K Remarks PCDU PCDU – KCMY ITB and PTR unit Image Transfer Belt Unit Paper Transfer Roller Unit Fusing Fusing Unit Miscellaneous...
Page 650: Service Maintenance
2. Appendix: Preventive Maintenance Tables Service Maintenance Symbol keys: C: Clean, R: Replace, L: Lubricant, I: Inspect Item 120K 180K Remarks PCDU PCDU – KCMY ITB and PTR unit Image Transfer Belt Unit Paper Transfer Roller Unit Fusing Fusing Unit Paper Path Sensors (except ID Dry cloth...
Page 651: Optional Units
Maintenance Tables Optional Units C: Clean Paper Feed Unit This table shows the service maintenance items for the following options. • Paper Feed Unit PB1020 (M384) Item Remarks Feed Roller Dry cloth Separation Roller Dry cloth Pick-up Roller Dry cloth Paper Feed Sensor Dry cloth Vertical Transport Sensor...
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Ricoh Aficio SP C440DN Field Service Manual

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