Related Manuals for GEM 1441 cPos-X
Summary of Contents for GEM 1441 cPos-X
- Page 1 GEMÜ 1441 cPos-X Intelligent electro-pneumatic positioner Operating instructions further information webcode: GW-1441...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 05.05.2022 GEMÜ 1441 cPos-X 2 / 33 www.gemu-group.com...
- Page 3 While the wireless connection is active (this can be seen on the connection status indicator in the status display), the magnetic trigger is deactivated. The magnetic trigger can also be permanently deactivated via the app. www.gemu-group.com 3 / 33 GEMÜ 1441 cPos-X...
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Page 4: Table Of Contents
Operating and display elements ....13.1.1 Status display information ....13.1.2 Wireless interface ......13.1.3 Basic operation of the app ....13.1.4 Emergency operation ....... 14 Parameter list ............15 Messages and troubleshooting ......GEMÜ 1441 cPos-X 4 / 33 www.gemu-group.com... -
Page 5: General Information
Lists CAUTION 2.3 Definition of terms Potentially dangerous situation! Working medium ▶ Non-observance can cause moderate The medium that flows through the GEMÜ product. to light injury. Control function The possible actuation functions of the GEMÜ product. NOTICE Control medium... -
Page 6: Safety Information
4.3 Description 7. Observe the safety data sheets. 8. Observe the safety regulations for the media used. The GEMÜ 1441 cPos-X is an intelligent, digital electro-pneu- matic positioner in 2-wire technology used to control pneu- During operation: matically operated process valves. It can be combined with 9. -
Page 7: Fail Safe Function
● Use the product in accordance with the technical data. electrical supply voltage fails (see “Fail safe functions“, page 21). This fail safe function does not replace the re- quired plant-specific safety devices. The product is not a safety controller. www.gemu-group.com 7 / 33 GEMÜ 1441 cPos-X... -
Page 8: Technical Data
EN 300 328 V2.2.2 (2019-07) of radio frequencies: Electromagnetic compatibil- EN 301 489-1 V2.2.3 (2019-11) ity (EMC) for radio devices EN 301 489-17 V3.2.4 (2020-09) and services: Electrical safety: EN 61010-1:2010 + A1:2019 + A1:2019/AC:2019 GEMÜ 1441 cPos-X 8 / 33 www.gemu-group.com... -
Page 9: Mechanical Data
≤ ±0.5% of full flow Temperature drift: ≤ ±0.1% of full flow Resolution: 12 bit Overload proof: Yes (up to 30 V DC) 6.7.2 Analogue output Accuracy: ≤ ±1% of full flow Signal: 4 - 20 mA www.gemu-group.com 9 / 33 GEMÜ 1441 cPos-X... - Page 10 Note: The following diagram is valid for valves with a standard assignment of the spindle position to the valve position (see “Mechanical data“, page 9). Control diagram: Default setting / The control characteristic is adjustable. GEMÜ 1441 cPos-X 10 / 33 www.gemu-group.com...
- Page 11 - Apple iOS: Version 11 or higher - Android: Version 7.0 ("Nougat") or higher - Bluetooth 4.0 LE or newer The compatible GEMÜ app can be downloaded in the respective stores (Apple App Store or Google Play Store). www.gemu-group.com 11 / 33...
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Page 12: Manufacturer's Information
3. Do not exceed the maximum storage temperature (see chapter "Technical data"). 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare 1. Move the actuator to the closed position. parts. -
Page 13: Direct Mounting To Linear Actuators
4. Connect the product's pneumatic supply and connect the NOTICE product to the process valve. Mounting bracket for wall mounting ▶ The GEMÜ 1441 000 ZMP mounting bracket, which is available separately, can be used for this. www.gemu-group.com 13 / 33... -
Page 14: Preparations For Installation Of The Valve (Quarter Turn Actuator)
NOTICE remote mounting Mounting bracket for mounting on level surfaces ▶ The GEMÜ 1441 000 ZMB mounting bracket, which is available separately, can be used for this. 6. Electrically connect the travel sensor to the product. 7. Connect the product's pneumatic supply and connect the product to the process valve. -
Page 15: Direct Mounting To Quarter Turn Actuators
8.11 Remote mounting to quarter turn actuators NOTICE ▶ The travel sensor's cable exit protective coating is not UV- resistant and must therefore be protected against direct exposure to weather. www.gemu-group.com 15 / 33 GEMÜ 1441 cPos-X... -
Page 16: Checking The Mechanical Mounting
8 Montage NOTICE Mounting bracket for wall mounting ▶ The GEMÜ 1441 000 ZMP mounting bracket, which is available separately, can be used for this. NOTICE Mounting bracket for mounting on level surfaces ▶ The GEMÜ 1441 000 ZMB mounting bracket, which is available separately, can be used for this. -
Page 17: Pneumatic Connection
2. Connect the auxiliary power (supply air) to the air supply connection 1 (max. 7 bar/101 psi). (V2) (V1) * Figure shows throttling (V1 and V2) in the unthrottled position www.gemu-group.com 17 / 33 GEMÜ 1441 cPos-X... -
Page 18: General Notes
G1/8 male thread can also be fitted. Alternatively, the recessed G1/8 thread can be used to attach commercially available pneumatic screw connections in order to be able to discharge the exhaust air in a targeted manner. GEMÜ 1441 cPos-X 18 / 33... -
Page 19: Electrical Connection
Iout+, actual value output (4–20 mA/no internal supply; passive) Iout-, actual value output (4–20 mA/no internal supply; passive) Connection X3 5-pin M12 plug, B-coded Signal name DigIn + DigIn - n.c. DigOut+ DigOut- www.gemu-group.com 19 / 33 GEMÜ 1441 cPos-X... -
Page 20: Electrical Connection With Cable Bushing
Iout+, actual value output (4–20 mA/ no internal supply; passive) Iout- Iout-, actual value output (4–20 mA/ no internal supply; passive) DigIn + Digital input DigIn GND, digital input DigOut+ Digital output DigOut- GND, digital output GEMÜ 1441 cPos-X 20 / 33 www.gemu-group.com... -
Page 21: Fail Safe Functions
0–22 mA) (Open, Close, Hold, Safe*) (Open, Close, Hold, Safe*) * Safe = default setting. In this case, the valve actuator is moved to its safety position (undefined for double acting) www.gemu-group.com 21 / 33 GEMÜ 1441 cPos-X... -
Page 22: Commissioning
For delivery of the product without factory setting (e.g. for Cleaning agent ● delivery without valve) initialization must be carried out ▶ Damage to the GEMÜ product. once for correct operation. This initialization must be re- The plant operator is responsible for selecting the clean- ●... -
Page 23: Operation
POS = absolute travel sensor position (only when in non-initalized mode) Caution! If one or both passwords for the reset mechanism is locked, the product can only be unlocked by GEMÜ. 13.1.2 Wireless interface Caution! If one or both passwords for the reset mechanism... -
Page 24: Basic Operation Of The App
Local Locally Serial num- Bluetooth used ber of the name Bluetooth device name Device Device op- functions erating mode (po- sitioner...) Operating Device op- OFF, AUTO, AUTO mode erating MANUAL, mode TEST GEMÜ 1441 cPos-X 24 / 33 www.gemu-group.com... - Page 25 20 mA automatic- Set value Lower 0 to 100% ally) limit range of Dead Automatic manual, manual CLOSED the set zones func- dead zone auto value limit tion adjustment www.gemu-group.com 25 / 33 GEMÜ 1441 cPos-X...
- Page 26 0.0 to 22.0 20.5 mA limit for ex- Character- Calibration 0.0 to 40.0% cess cur- istic curve point 40 of 100.0% rent recog- point 40% the free nition of character- the set istic value GEMÜ 1441 cPos-X 26 / 33 www.gemu-group.com...
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Page 27: Messages And Troubleshooting
X max, X min/max, and type SSE min, Not calib- Device not calibrated. SSE max, Error rated - Send to GEMÜ for repair. SSE min/ Not initial- Device not initialized. max, Act- Warning ized ive, Error, - Carry out initialization. - Page 28 Internal memory error. Warning ment, or in- position can be detected within Warning message - Send to GEMÜ for repair. correct the permitted time. memory movement - Ensure that there is adequate The behaviour of the positioner depends on the type of mes- compressed air supply.
- Page 29 19 Returns Replacing the spare part NOTICE Exceptional maintenance work! ▶ Damage to the GEMÜ product. Any maintenance work and repairs not described in these ● operating instructions must not be performed without consulting the manufacturer first. The operator must carry out regular visual examination of the products depending on the operating conditions and the po- tential danger in order to prevent leakage and damage.
- Page 30 19 Returns no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the goods at the operator's expense. 1. Clean the product. 2. Request a return delivery note from GEMÜ.
- Page 31 Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product complies with the essential requirements of the Machinery Directive 2006/42/EC.
- Page 32 EN 301 489-1 V2.2.3: 2019-11 EN 301 489-17 V3.2.4: 2020-09 The sole responsibility for issuing this declaration of conformity lies with the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG. ________________________________ M. Barghoorn Head of Global Technics Ingelfingen, 30.03.2022...
- Page 33 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 05.2022 | 88796116...