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GEM eSyStep Q50 Operating Instructions Manual

Motorized pinch valve positioner
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GEMÜ Q50 eSyStep
Positioner (Code S0, S5, S6)
Motorized pinch valve
Operating instructions
EN

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Summary of Contents for GEM eSyStep Q50

  • Page 1 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6) Motorized pinch valve Operating instructions...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 17.12.2020 GEMÜ Q50 eSyStep 2 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)

  • Page 3: Table Of Contents

    16 Disposal ..............50 17 Returns ..............50 18 Declaration of Incorporation according to 2006/42/ EC (Machinery Directive) ........... 51 19 Declaration of conformity according to 2014/30/EU (EMC Directive) ............52 www.gemu-group.com 3 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)

  • Page 4: General Information

    The following signal words and danger levels are used: DANGER Imminent danger! ▶ Non-observance can cause death or severe injury. GEMÜ Q50 eSyStep 4 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)

  • Page 5: Safety Information On The Product

    14. Do not carry out any maintenance work and repairs not described in this document without consulting the manu- facturer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)

  • Page 6: Product Description

    1.4404/PA6 Locking ring 3.3 Description Tube holder The GEMÜ Q50 eSyStep 2/2-way pinch valve is motorized. Tube base body The eSyStep actuator is designed as an actuator with integ- rated positioner. The valve guides a tube which is com- Tube base body 1.4404...

  • Page 7: Correct Use

    The product is designed to control a working medium guided in a tube. The product is not intended for use in potentially explosive areas. ● Use the product in accordance with the technical data. www.gemu-group.com 7 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)

  • Page 8: Order Data

    OD 3/4" 4 Valve body material 1.4404/PA6 5 Voltage/frequency 24 V DC 6 Control module Positioner 7 Mounting flange With mounting flange 8 Actuator version Actuator size 0 GEMÜ Q50 eSyStep 8 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)

  • Page 9: Technical Data

    1.4404/PA6 0.228 kg Mechanical environ- Class 4M8 acc. to EN 60721-3-4:1998 mental conditions: Vibration: 5g acc. to IEC 60068-2-6 Test Fc Shock: 25g acc. to 60068-2-27 Test Ea www.gemu-group.com 9 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 10 Yes (up to ± 24 V DC) tion: 6.7.2 Digital input signals Inputs: Function selectable via IO-Link (see table Overview of available functions – Input and output sig- nals) Input voltage: 24 V DC GEMÜ Q50 eSyStep 10 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 11 1906801 (eSyStep positioner, code S0, S5, S6), Product-ID: eSyStep Positioner (code S0, S5, S6) ISDU support: SIO operation: IO-Link specification: V1.1 IODD files can be downloaded via https://ioddfinder.io-link.com/ or www.gemu-group.com. www.gemu-group.com 11 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 12 7 Dimensions 7 Dimensions 59,5 133,5 59,5 Mounting options from below on the tube base carrier or on the flange plate Dimensions in mm GEMÜ Q50 eSyStep 12 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)

  • Page 13: Manufacturer's Information

    5. Observe appropriate regulations for connections. 4. Do not store solvents, chemicals, acids, fuels or similar 6. Installation work must be performed by trained personnel. fluids in the same room as GEMÜ products and their 7. Shut off plant or plant component. spare parts.

  • Page 14: Installing On The Housing Using The Mounting Flange

    3. Connect the mounting flange and housing using appro- priate screws and washers (not included in the scope of delivery). GEMÜ Q50 eSyStep 14 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)

  • Page 15: Electrical Connection

    Connection X2 5-pin M12 plug, A-coded Signal name I+/U+, set value input I-/U-, set value input I+/U+, actual value output I-/U-, actual value output n. c. www.gemu-group.com 15 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 16 Digital input/output Open/Closed/Error/Error and Error Error warning/Initialization Digital output Open/Closed/Error/Error and Closed Closed warning Analogue input 4–20 mA/0–20 mA/0–10 V 4–20 mA 4–20 mA Analogue output 4–20 mA/0–20 mA/0–10 V 4–20 mA 4–20 mA GEMÜ Q50 eSyStep 16 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)

  • Page 17: Specific Data Io-Link (Pin 6)

    11.1 Operation on IO-Link 11.1.1 Operation on PLC as a 24 V device The motorized actuator GEMÜ eSyStep can be operated directly in a PLC control unit without limitations. Technical data of the product and of PLC must be complied with.
  • Page 18 During IO-Link operation, pin 6 cannot be evaluated by the PLC control unit as an output signal. Item Name eSyStep PLC with supply voltage USB IO-Link Master USB interface Mains plug – laptop GEMÜ Q50 eSyStep 18 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 19 ● Connect pin 4 (CQ) IO-Link master with pin 6 of the product. Do not connect (pin 3) L- IO-Link master. (L-) Item Name eSyStep B1 and B2 Supply voltages USB IO-Link Master www.gemu-group.com 19 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)

  • Page 20: Process Data

    1 → Process valve in Closed position Operating mode 0 → Normal operation 1 → Initialization mode Valve position analog 8 … 23 Position of the valve in the range 0 … 1000 GEMÜ Q50 eSyStep 20 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)

  • Page 21: Parameter Overview

    Hardware revision Read out hardware "Rev. XX/XX" version 0x17 Firmware revision Read out software "V X.X.X.X." version 0x18 Application specific Text with 32 char- „****************“ acters can be entered www.gemu-group.com 21 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 22 Configure logical 0 → Active high digital output 1 → Active low 0x4F Error action Error action Set safety position 0 → Hold 1 → Open 2 → Close GEMÜ Q50 eSyStep 22 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 23 Control parameters P amplification P component – po- 1 … 200 sitioner (0.1 … 20.0) D amplification D component – po- 1 … 200 sitioner (0.1 … 20.0) www.gemu-group.com 23 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 24 2 → 0 to 10 V Min. Determine min- 0 to Max imum signal output (0.0% to Max) Determine max- 1000 Min to 1000 imum signal output (Min to 100%) GEMÜ Q50 eSyStep 24 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)

  • Page 25: Parameter

    Data storage index Data Storage Cmd UIntegerT8 1 byte State Property UIntegerT8 4 bytes Data Storage Size UIntegerT32 4 bytes Parameter Check- UIntegerT32 41 bytes Index List OctetStringT www.gemu-group.com 25 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 26 Characteristics 0x8002 0x8003 0x8100 Description of parameter values Index name Parameter Values Description Profile Characteristics 0x8000 Device identification objects 0x8002 Process data mapping 0x8003 Diagnostics 0x8100 External identification GEMÜ Q50 eSyStep 26 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 27 The device name can be read out in ASCII format with the Product name parameter. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x12 18 byte Product name StringT "eSyStep Positioner" www.gemu-group.com 27 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 28 For example, installation location, function, installation date, etc. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x18 32 bytes Application StringT „**************** " specific tag GEMÜ Q50 eSyStep 28 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 29 Rights 0x25 39 byte Detailed Device ArrayT See chapter 12.5 Events Status Description of parameter values Index name Parameter Values Description Detailed Device Status See chapter 12.5 Events www.gemu-group.com 29 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 30 The functions of the digital inputs can be configured with the Function digital inputs parameter. Index Sub- Off- Access Length Index name Parameter Type Default Values Rights 0x4B 3 bits Function digital in- Input 1 uint:8 puts 3 bits Input 2 uint:8 GEMÜ Q50 eSyStep 30 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 31 The safety position is defined by the parameter Error Action (index 0x4F (see "Error Action'"). (Init) Input can be used as an initialization input. www.gemu-group.com 31 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 32 (Output Error & Warning) Output error and warnings. (Input Init) Configure input/output as initialization input. Type in- / output (Push-Pull) Configure output as Push-Pull. (NPN) Configure output as NPN. (PNP) Configure output as PNP. GEMÜ Q50 eSyStep 32 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 33 (Active low) Input 2 inversed. Input / output 1 (Active high) Input/output not inversed. (Active low) Input/output inversed. Output 2 (Active high) Output not inversed. (Active low) Output inversed. www.gemu-group.com 33 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 34 (Open) Actuator moves to the OPEN position in case of an error. (Close) Actuator moves to the CLOSED position in case of an error. Error time 1 … 1000 Determine delay time between error detection and error message. GEMÜ Q50 eSyStep 34 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 35 Operating mode for OPEN/CLOSE control activated. IO-Link process data (Disabled) Use of IO-Link process data (see “Process data“, page 20) is deactivated. (Enabled) Use of IO-Link process data (see “Process data“, page 20) is activated. www.gemu-group.com 35 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 36 0 … 4092 Analog value valve position OPEN Close 0 … 4092 Analog value valve position CLOSED Stroke 0 … 4092 Analog value stroke (difference between OPEN and CLOSED). GEMÜ Q50 eSyStep 36 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 37 Temperature 0 … 4095 Read out current analog value of the temperature sensor. Set value (W) 0 … 4095 Read out current analog value of the set value. www.gemu-group.com 37 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 38 Set the force during initialization. Preset at the factory de- pending on the valve type. Force settings Actuator size Setting parameter Force AG0 and AG1 Minimum force Maximum force GEMÜ Q50 eSyStep 38 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 39 800 … 1000 Set the sealing function valve position OPEN. (80.0 … 100.0 %) Close tight 0 … 200 Set the sealing function valve position CLOSED. (0 … 20.0 %) www.gemu-group.com 39 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)
  • Page 40 Set the stroke limiter of the control range in valve position (Min Pos to OPEN. 100.0%) Min pos 0 to Max Pos Set the stroke limiter of the control range in valve position (0.0% to Max CLOSED. Pos) GEMÜ Q50 eSyStep 40 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 41 100 to 110 Determine maximum value of the voltage input. If the set (10.0 to 11.0 V) value is exceeded, the message "Set value too high" is is- sued. www.gemu-group.com 41 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)

  • Page 42: Events

    Event Description Possible cause Troubleshooting Device Hardware Fault The event occurs when a Fault in valve position detec- Contact GEMÜ Support 0x5000 hardware fault is detected. tion. Parameter can no longer be read when switching the device on. Motor Unable To Move...
  • Page 43 Error when replacing a dia- ection. phragm (stroke of the valve in incorrect area). Actuator has been fitted on the valve incorrectly (stroke of the valve in the incorrect area). www.gemu-group.com 43 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)

  • Page 44: Operation

    2. Valve automatically moves into the OPEN position. 3. Valve automatically moves into the CLOSED position. 4. Initialization mode is automatically ended. 5. The end positions are set. GEMÜ Q50 eSyStep 44 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)

  • Page 45: Inspection And Maintenance

    4. Secure plant or plant component against recommission- ing. 5. Depressurize the plant or plant component. 6. Actuate GEMÜ products which are always in the same position four times a year. 7. If necessary, the end position counter User can be reset after maintenance or other changes under parameter Cycle Counter.
  • Page 46 3. Move the actuator A to the closed position. 3. Open the tube holder 1. 4. Remove the tube. 4. Pull the compressor 2 out downwards. GEMÜ Q50 eSyStep 46 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 47 13.6 Assembling the tube holder 1. Disassemble the tube holder (see “Disassembling the tube holder“, page 46). 2. Insert the tube holder 1. 3. Tighten the fixing screw c using a hex driver. www.gemu-group.com 47 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)

  • Page 48: Troubleshooting

    Emergency power operation, CLOSED position Emergency power operation, position unknown Set value too small Set value too high Maintenance required, OPEN position Maintenance required, CLOSED position Maintenance required, position unknown GEMÜ Q50 eSyStep 48 / 53 www.gemu-group.com Positioner (Code S0, S5, S6)
  • Page 49 Use an actuator that is designed for the close fully the operating conditions operating conditions Foreign matter in the product Remove and clean the product Voltage is not connected Connect voltage www.gemu-group.com 49 / 53 GEMÜ Q50 eSyStep Positioner (Code S0, S5, S6)

  • Page 50: Removal

    3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 16 Disposal goods at the operator's expense.

  • Page 51: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)

    18 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ...

  • Page 52: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)

    19 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU.
  • Page 53 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Subject to alteration Fritz-Müller-Straße 6–8, 74653 Ingelfingen-Criesbach, Ger- many 12.2020 | 88723858 Phone +49 (0) 7940 1230 · info@gemue.de *88723858* www.gemu-group.com...

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Q50 esystepS0S5S6

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