Toro 04707 Installation Instructions Manual

Universal groomer drive kit for greensmaster 1018, 1021, or 1026 mower

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Universal Groomer Drive Kit
Greensmaster
Model No. 04707-Serial No. 318000001 and Up

Introduction

Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely.
Visit www.Toro.com for product safety and operation
training materials, accessory information, help finding
a dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
1. Model and serial number location
Model No.
Serial No.
This product complies with all relevant European
directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
© 2019-The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
1018, 1021, or 1026 Mower
Figure 1
Figure 1
Register at www.Toro.com.
Contents
Introduction ............................................................... 1
Setup ........................................................................ 2
1 Preparing the Machine..................................... 3
2 Preparing the Cutting Unit ................................ 3
4 Installing the Groomer Drive Box...................... 4
5 Installing the Groomer Drive Cap ..................... 6
6 Installing the Idler Assembly............................. 6
Assemblies and the Roller............................... 7
8 Installing the Groomer...................................... 9
Operation ................................................................ 10
Introduction....................................................... 10
Adjusting the Groomer Height............................11
Direction........................................................ 12
Testing the Groomer Performance .................... 12
Transporting the Machine ................................. 13
Maintenance ........................................................... 13
Changing the Gearbox Lubricant ...................... 13
Removing the Groomer Drive Box .................... 14
Cleaning the Grooming Reel............................. 15
Inspecting the Blades ....................................... 15
Restraining the Reel ......................................... 15
g241111
Original Instructions (EN)
Form No. 3430-638 Rev A
Installation Instructions
All Rights Reserved *3430-638* A
Printed in the USA

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Summary of Contents for Toro 04707

  • Page 1: Table Of Contents

    Whenever you need service, genuine Toro parts, or Assemblies and the Roller....... 7 additional information, contact an Authorized Service 8 Installing the Groomer........9 Dealer or Toro Customer Service and have the model Operation ..............10 and serial numbers of your product ready. Figure 1 Introduction............
  • Page 2: Setup

    Install the HOC assemblies and the roller. Groomer guard Flange nut Roller (order separately; refer to your authorized Toro distributor) Bolt (1/4 x 1-1/2 inches) Locknut Install the groomer assembly (ordered Shaft clamp separately). Grooming reel (order separately; contact your authorized Toro distributor)
  • Page 3: Preparing The Machine

    Remove the plow bolts, washers, and locknuts securing the height-of-cut arms to each end of cutting unit (Figure 2). Remove the height-of-cut arms and roller. Preparing the Machine Note: Save the removed hardware to install the new height-of-cut arms. Remove the height-of-cut adjusting screws and No Parts Required roller-mounting screws from the height-of-cut arms...
  • Page 4: Removing The Reel-Drive Assembly

    Remove the cap and to expose the bearing nut (Figure Remove the bearing nut from the reel shaft (Figure Installing the Groomer Important: Clean the threads in the end of the reel shaft of any debris or grease before Drive Box installing the splined insert and groomer box from this kit.
  • Page 5 While the reel is restrained, torque the hex-head of the drive-box shaft to 135 to 150 N∙m (100 to 110 ft-lb); refer to Figure Important: You must torque the hex head of the drive-box shaft to 135 to 150 N∙m (100 to 110 ft-lb).
  • Page 6: Installing The Groomer Drive Cap

    Installing the Groomer Installing the Idler Drive Cap Assembly Parts needed for this procedure: Parts needed for this procedure: Stub-shaft assembly Bearing shield Idler assembly Procedure Adjuster pin Perform this procedure only for Universal Cotter pin Groomer assemblies with no Rear Roller Brush Kit installed: Flange nut Apply medium-strength, cylindrical-bonding...
  • Page 7: Installing The Height-Of-Cut Bracket Assemblies And The Roller

    Parts needed for this procedure: Left HOC bracket assembly Right HOC bracket assembly Adjuster pin Cotter pin Groomer guard Flange nut Roller (order separately; refer to your authorized Toro distributor) g283298 Figure 12 Procedure 1. Adjuster pin 3. Cotter pin Thread the previously removed height-of-cut 2.
  • Page 8 Insert and center the roller shaft between the Torque the groomer guards to 22 to 24 N∙m (16 height-of-cut (HOC) brackets and secure it with to 18 ft-lb). 2 mounting screws (Figure 14 Figure 15). Note: For setups where additional spring force You can install the mounting screws in the front is required, install the optional flange nut (Part (as shown in...
  • Page 9: Installing The Groomer

    Parts needed for this procedure: Bolt (1/4 x 1-1/2 inches) Locknut Shaft clamp Grooming reel (order separately; contact your authorized Toro distributor) Procedure Obtain a grooming reel appropriate for your needs and cutting unit; contact your authorized Toro distributor. Line up the grooming reel with the groomer drive...
  • Page 10: Operation

    Operation • The type of grass on the green • The overall greens management program (i.e., irrigation, fertilizing, spraying, coring, overseeding, Introduction etc.) • Grooming is performed in the turf canopy above the Traffic soil level. Grooming promotes vertical growth of grass •...
  • Page 11: Adjusting The Groomer Height

    Adjusting the Groomer Height Important: Never set the groomer lower that 1/2 the height of the cut—up to 13 mm (0.5 inch); you can make adjustments 0 to 6 mm (0 to 0.25 inch) below the height of cut thereafter. Important: If you set the groomer higher that the height of cut, inadvertent groomer contact with...
  • Page 12: Changing The Groomer Operating Direction

    Changing the Groomer Note: Adjust the grooming brush (up or down) in 0.25 mm (0.01 inch) increments to avoid Operating Direction unintended turf damage. Make a pass over the test green, then lower The groomer has 3 settings: N (N), F EUTRAL ORWARD the grooming reel 1/2 the roller level and make...
  • Page 13: Transporting The Machine

    Transporting the Machine When you wish to mow without the groomer or need to transport the machine, move the quick-up lever to the T position (Figure 21). RANSPORT Note: This moves the groomer reel into a raised position. g286955 Figure 22 1.
  • Page 14: Removing The Groomer Drive Box

    Important: If you have any issues removing the groomer drive box, refer to your traction unit Service Manual or contact your authorized Toro distributor. Remove the cap from the groomer. Remove the clamp bolts connecting the groomer to the drive box;...
  • Page 15: Cleaning The Grooming Reel

    Important: If the groomer drive box is what the reel would normally be exposed to, check installed on the left side of a cutting unit, the bedknife and main reel for wear more frequently. turn the groomer drive hex-head clockwise This is especially important in sandy soil and/or when (left-hand thread) to remove drive-box shaft the groomer is set for penetration.
  • Page 16 Restraining the Reel for Installing Threaded Inserts Insert a long-handled pry bar (recommended 3/8 inch x 12 inches with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 28).
  • Page 17 Notes:...
  • Page 18 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 19 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 20 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

This manual is also suitable for:

Greensmaster 1018Greensmaster 1021Greensmaster 1026

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