Carrier AQUASNAP AIR COOLED CHILLERS WITH COMFORTLINK CONTROLS 30RAP010-060 Operation And Service Manual page 26

STANDARD
OPTIONAL
TERMINAL
DISCONNECT
BLOCK
CB1A
TB1A
11
1
12
2
13
3
EQUIP GND
FU5 FU6
BLK
RED
1
1
HF
H4 H3 H2 ~
H1
TRAN3
SECONDARY
115V
WHT WHT X3 X1 FU4
GRN/YEL XF
GFI-CO
2
BLK
FIOP/ACCESSORY
2
LINE
BRASS SCREW BRASS SCREW
SILVER SCREW SILVER SCREW
RESET
VOLTAGE SERIES
TEST
575-3-60 100
230-3-60 400,500
GRN-YEL
208-3-60 500
LOAD
460-3-60 600
FUSE TRAN REPLACE
UNIT VOLTAGE
NUMBER SIZE WITH
208/230-3-60 FNQ-R-3.5
380-3-60 FNQ-R-2.5
FU1 & FU2 200VA
460-3-60 FNQ-R-2
575-3-60 FNQ-R-1.5
380-3-60,460-3-60,575-3-60
FU3 (24V) 200VA FNM-10
208/230-3-60
460-3-60,575-3-60 FNQ-R-2.5
FU5 & FU6 500VA
208/230-3-60,230-3-60 FNQ-R-3.5
380-3-60,460-3-60,575-3-60
FU4 (115V) 500VA FNM-6
208/230-3-60
FB1 380-3-60,460-3-60,575-3-60
NONE LP-CC-20
(NO MM) 208/230-3-60
FB1 380-3-60,460-3-60,575-3-60 KTK-R-15
NONE
(WITH MM) 208/230-3-60 KTK-R-20
FB2 575-3-60 NONE LP-CC-20
380-3-60,460-3-60,575-3-60
FB3 NONE LP-CC-20
208/230-3-60
NOTES:
1. FACTORY WIRING IS IN ACCORDANCE WITH UL 1995 STANDARDS.
ANY FIELD MODIFICATIONS OR ADDITIONS MUST BE IN
COMPLIANCE WITH ALL APPLICABLE CODES.
2. USE 75 C MIN WIRE FOR FIELD POWER SUPPLY.
3. ALL FIELD INTERLOCK CONTACTS MUST HAVE A MIN RATING OF
2 AMPS @ 24VAC SEALED. SEE FIELD INTERLOCK WIRING.
4. COMPRESSOR AND FAN MOTORS ARE THERMALLY PROTECTED--
THREE PHASE MOTORS PROTECTED AGAINST PRIMARY SINGLE
PHASE CONDITIONS.
5. TERMINALS 13 & 14 OF LVT ARE FOR FIELD CONNECTION
OF REMOTE ON-OFF. THE CONTACT MUST BE RATED FOR DRY
CIRCUIT APPLICATION CAPABLE OF HANDLING A 5VDC
1 MA TO 20 MA LOAD.
6. FOR 500 SERIES UNIT OPERATION AT 208-3-60V LINE VOLTAGE,
TRAN1 PRIMARY CONNECTIONS MUST BE MOVED TO TERMINALS H3
7. FOR 575-3-60V UNITS, FAN CIRCUIT BREAKER FCB2
IS REPLACED WITH FUSE BLOCK FB2.
8. FOR UNITS WITH LOW AMBIENT MOTOR MASTER V FIOP/ACCESSORY,
030-050: FAN CONTACTOR FC1 IS REPLACED WITH MOTORMASTER RELAY MMR.
055,060: FAN CONTACTOR FC3 IS REPLACED WITH MOTORMASTER RELAY MMR..
TABLE 1
TERMINAL
VOLTAGE SERIES CONNECTIONS
FOR PRIMARY SIDE
575-3-60 100 H1 & H2
380-3-60 200 H1 & H2
230-3-60 500 H2 & H4
208-3-60 500 H3 & H4
460-3-60 600 H1 & H4
BLK
FU1
FU2 YEL
CONNECT FOR
APPROPRIATE
PRIMARY VOLTAGE
SEE TABLE 1
TRAN1
PRIMARY
H1 H2 H3 H4
TB4 SECONDARY 24V
7 RED XF FU3 X1 X2
GRN/YEL
RED
A1 BRN
SW2
C1
BRN C TB1
B1
UPC FIOP
VIO
24VAC
CB3
UPC
3.2 AMPS
BRN 2 GND
TB4
VIO 6 VIO 1 HOT
VIO
J1
3 3
3
3
2 MBB 2
BRN 2 2
1
1
1
VIO 1 J2
BRN
1 3
VIO BRN CWFS BLU BRN
Fig. 7A — Typical Wiring Schematic, 30RAP035-060 Units — Power Wiring
BLK
BLK
21
BLK
BLK
BLK
YEL
YEL
22
YEL
YEL
YEL
BLU
BLU
23
BLU
BLU
BLU
TERMINAL TERMINAL
CONNECTIONS CONNECTIONS FOR
FOR PRIMARY SIDE SECONDARY SIDE
H1-H2 XF-X2
H2-H4 XF-X2
H3-H4 XF-X2
H1-H4 XF-X2
9. IF CHILLED WATER PUMP INTERLOCK IS USED,
REMOVE JUMPER FROM TERMINAL 11 TO 17 AND
WIRE INTERLOCK CONTACT ACROSS TERMINALS 11 & 17.
10. MP-A1 NOT USED IN THE FOLLOWING UNITS:
035-045: ALL UNITS
050-060: 460V UNITS WITHOUT DIGITAL SCROLL
11. MP-A2 NOT USED IN THE FOLLOWING UNITS:
035-045: ALL UNITS
050-060: 460V UNITS
12. MP-B1 NOT USED IN THE FOLLOWING UNITS:
035,040: ALL UNITS
045-060: 460V UNITS
13. MP-B2 NOT USED IN THE FOLLOWING UNITS:
035,040: ALL UNITS
045-060: 460V UNITS
& H4.
14. JUMPER PLUG REQUIRED WHEN MP NOT USED
BLK
YEL
TABLE 2
TERMINAL
VOLTAGE SERIES CONNECTIONS
FOR PRIMARY SIDE
575-3-60 100 COM & 575
380-3-60 200 COM & 380
230-3-60 500 COM & 230
208-3-60 500 COM & 208
460-3-60 600 COM & 460
BLK
YEL
CONNECT FOR
575
APPROPRIATE
460
PRIMARY VOLTAGE
TRAN2
400
SEE TABLE 2
PRIMARY
380
COM 208 230
CB4
3.2 AMPS
SECONDARY 24V
RED
GRN/YEL
RED
BRN
J1
3
3
3
2 EXV
2 2
BRN
1
1
RED 1 J2
FIOP/ACCESSORY
DGS FIOP
J1
3 3
3 3
2 2 AUX
2 EMM
2 BRN 12
BRN 2
1 1 1
J2
RED 1 1 RED 11
J1
380V,460V,575V
CCB-1
ONLY
CSB-A1
BLK BLK
11 21
YEL
YEL 22
12
BLU
BLU 13 23
YEL YEL
BLK BLU BLU BLK
CCB-2
CSB-A2
BLK
11 21
BLK
YEL
22
12
YEL
BLU
13 23
BLU
208/230V ONLY
380V,460V,575V
CCB-3
ONLY
CSB-B1
BLK BLK
11 21
YEL 22 YEL
12
BLU
BLU
13 23
YEL
BLU BLK
CCB-4
CSB-B2
BLK
11 21
BLK
YEL 22
12
YEL
BLU 13 23
BLU
208/230V ONLY
CHILLED WATER PUMP FIOP
MS-CWP1
CWP1
BLK L1 T1 L1 T1
YEL
L2 T2 L2 T2
BLU
L3 T3 L3 T3
MS-CWP2
CWP2
BLK
L1 T1 L1 T1
YEL
L2 T2 L2 T2
BLU
L3 T3 L3 T3
FB3 FB1
FC1
BLK 11 21 BLK 11 21 BLK 11
YEL 22 YEL
12 12 22 YEL 12
BLU 13 BLU BLU 13
23 13 23
HIGH SCCR
ONLY
BLK
YEL
SEE NOTE 7
FCB2/FB2
FC2
BLK BLK 11
11 21
YEL
YEL 22 12
12
BLU BLU
13 23 13
YEL
BLK BLU
FC3
BLK 11
YEL
12
BLU
13
(055,060 ONLY)
LOW AMBIENT OPERATION (MOTORMASTER V)
FB3
FB1
L1
BLK 11 21 BLK 11 21 BLK
L2
YEL 12 22 YEL 12 22 YEL
BLU BLU
13 23 13 23 BLU
HIGH SCCR
ONLY
BLK
YEL
SEE NOTE 7
FCB2/FB2
FC2
BLK BLK 11
11 21
3
YEL 22 YEL
12 12
2
BLU BLU
1 13 23 13
FC1
BLK 11
YEL
12
BLU
13
(055,060 ONLY)
26
CH-A1
BLU
BLK
CA1
1
BLK T1
11 21
2
COMP A1
YEL T2
12 22
3
BLU T3
13 23
GRN/YEL
CH-A2
BLU
BLK
CA2
1
T1
11 21 BLK
2
COMP A2
YEL T2
12 22
3
BLU T3
13 23
GRN/YEL
CH-B1
BLU
BLK
CB1
1
T1
11 21 BLK
2
COMP B1
YEL T2
12 22
3
BLU T3
13 23
GRN/YEL
CH-B2
BLU
BLK
CB2
1
T1
11 21 BLK
2
COMP B2
YEL T2
12 22
3
BLU T3
13 23
GRN/YEL
L1
BLK
CWP1
WATER
L2
BLK
PUMP
BLK L3
GRN/YEL
BLK L1
CWP2
WATER
BLK L2
PUMP
L3 GRN/YEL
BLK
1
21 BLK-1
2
BLK-2 OFM3
22
3
23 BLK-3
GRN/YEL
CHC
4 2 BLK BLK
1
WHT
BLK
3
2
COOLER/PUMP
COOLER/PUMP
HEATERS
HEATERS
(380,460,575V)
(208/230,230V)
CHC
2
8 6
BLK WHT
3
1
21 BLK-1
2
OFM1
22 BLK-2
3
23 BLK-3
GRN/YEL
1
BLK-1
2
BLK-2 OFM2
3
BLK-3
GRN/YEL
1
21 BLK-1
2
OFM4
22 BLK-2
(055,060 ONLY)
3
BLK-3
23
GRN/YEL
FIOP/ACCESSORY
MM-A
1
T1
BLK-1
2
OFM3 (035-050)
T2
BLK-2
OFM4 (055,060)
3
L3 T3 BLK-3
GRN/YEL
YEL
2
MMR
* MM SIGNAL CONNECTION
*1 VIO 11 14
TB VOLTAGE HZ
1 208/230/460/575 60
240 1/4W
25
RED
FROM
13A 380 60
AUX-J4
2 BLK
CHC
4 2 BLK BLK
1
WHT
BLK
3
2
COOLER/PUMP
COOLER/PUMP
HEATERS
HEATERS
(380,460,575V)
(208/230,230V)
CHC
2
8 6 BLK WHT
3
1
21 BLK-1
2
OFM1
22 BLK-2
3
23 BLK-3
GRN/YEL
1
BLK-1
2
BLK-2 OFM2
3
BLK-3
GRN/YEL
1
21 BLK-1
2
OFM3
22 BLK-2
(055,060 ONLY)
3
BLK-3
23
GRN/YEL
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