Toro Greensmaster Flex 1800 Service Manual page 75

5. Carefully release and remove hand clamp from pres-
sure plate (item 20) and clutch pulley housing (item 8)
to allow compression spring to extend.
6. Remove clutch actuator (item 23), clutch pack (item
17) and pressure plate (item 20) assembly from clutch
shaft.
7. Slide compression spring (item 16) from clutch shaft.
8. Remove retaining ring (item 1), flat washer (item 2),
wave spring (item 3) and flocked seal (item 4) from
clutch shaft. Note orientation of flocked seal for assem-
bly purposes.
9. Remove retaining ring (item 13) that secures ball
bearing in clutch pulley.
10.Remove clutch shaft from bearings in clutch pulley
(Fig. 53):
A. Support clutch pulley in a press from below to al-
low removal of clutch shaft from pulley. The bearing
on lower side of pulley will remain on shaft as shaft is
pressed from pulley so make sure that supports are
positioned outside of bearing.
B. Carefully press clutch shaft down so that shaft is
removed through both bearings at upper side of pul-
ley.
C. Remove bearings (items 5 and 7) and bearing
spacer (item 6) from upper side of pulley. Discard re-
moved bearings.
11. Remove oil seal (item 9) from clutch pulley taking
care to not damage seal bore in pulley. Note orientation
of oil seal for assembly purposes. Discard removed oil
seal.
12.Remove O−ring (item 11) from bearing bore in clutch
pulley. Discard O−ring.
13.If necessary, remove bearing (item 12) from clutch
shaft:
A. Remove retaining ring (item 10) from clutch shaft.
B. Use press to remove bearing from clutch shaft.
Discard removed bearing.
C. Remove bearing spacer (item 14) from clutch
shaft.
Greensmaster Flex 1800/1820/2100/2120
14.If necessary, remove retaining ring (item 26) and
then press bearing (item 25) from clutch cam. Discard
removed bearing.
15.If necessary, remove clutch actuator (item 23) and
bearing (item 21) from pressure plate (item 20):
A. Remove clutch actuator from bearing that is
pressed onto pressure plate. Actuator is a slip fit onto
bearing with resistance from the O−ring (item 22)
that is installed in actuator.
B. Remove and discard O−ring from clutch actuator.
C. Use press to remove bearing from pressure
plate. Discard removed bearing.
16.Inspect all clutch shaft components for wear or dam-
age. Replace components as necessary.
2
SUPPORT
1. Clutch shaft
Page 4 − 45
PRESS
1
SUPPORT
Figure 53
2. Clutch pulley
Traction and Reel Drive System