Toro Greensmaster Flex 1800 Service Manual page 109

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Installation
1. Secure reel clutch cable to traction lever assembly
(Fig. 13):
A. Install cable spring to spring anchor on lever as-
sembly. Orientate cable spring hook end toward front
of machine.
B. Slide the cable housing into the shift mount
bracket slot. Make sure that a jam nut, flat washer
and lock washer are on both sides of bracket. Adjust
jam nuts so that equal amount of cable threads are
visible above and below jam nuts. Leave jam nuts
snug until final cable adjustment.
2. Route reel clutch cable to transmission and install
cable (Fig. 12):
A. Secure cable eyelet to transmission reel clutch
lever with retaining ring.
B. Position reel cable to the casting slot of transmis-
sion with a jam nut, flat washer and lock washer on
each side of the slot.
C. Adjust and tighten jam nuts to compress cable
spring to a length of 2.780" to 2.850" (70.6 to 72.4
mm).
D. Remove rubber plug at front of transmission to
view reel clutch. Make sure that reel clutch teeth dis-
engage when the clutch is released. Also, verify that
clutch teeth do not bottom out when clutch is en-
gaged.
E. Secure reel drive cable to transmission bracket
with cable tie.
3. Make final reel clutch cable adjustment at traction le-
ver assembly (Fig. 13):
A. Loosen both top and bottom cable jam nuts at
shift mount bracket.
B. Pull down lightly on outer sheath of clutch cable.
C. Rotate bottom cable jam nut up on cable threads
until the bottom lock washer just contacts the shift
mount bracket.
D. While holding the bottom jam nut in place, tighten
top cable jam nut.
4. Install console cover to handle assembly.
Greensmaster Flex 1800/1820/2100/2120
2.780" to 2.850"
(70.6 to 72.4 mm)
4
1. Transmission
2. Reel clutch cable
3. Reel clutch lever
7
3
1. Shift handle
2. Reel clutch cable
3. Traction clutch cable
4. Reel cable spring
Page 6 − 11
2
5
6
3
Figure 12
4. Retaining ring
5. Cable spring
6. Rubber plug
4
5
6
2
Figure 13
5. Upper cable jam nut
6. Lower cable jam nut
7. Shift mount bracket
Chassis and Controls
1
1

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