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"'f=1"B"" BJIYLINIJER HEI-ID VIII.\IE
SERVICE INFDHIIIIATIDN
TRUUBLESHCIDTING
CYLINIJEFI HEAD REMOVAL
CYLINDER HEAD DISASSEMBLY
VALVE GUIDE REPLACEMENT
SEIIIIIIIE IIIFIIIIIIRTIIIII
GENERAL INSTRUCTIONS
I TI1-'| =0w:1Iun CIJ\'l?|'i rnainlcnancn and In':r-rumlun uf1hr 0'|'IIn|:Iur head, values, I:-in\:l1:|1't il1l'I mcknr lI'lT1i. Them ilrrvicu-i can I10
dune wilih the engine ins1aIIO|:I.
S-1
B-2
H?
B--4
B--9
RE FACING
VALVE SEAT INSF ECTIDNI
E-111]
CYLINDER HEAD ASSEMBLY
E--11
C"|"I.!NDEFl HEAD INSTALLATION B-13
i Clmihuft m1rI r0-01-wr arm Iuhriclrlrrg 0iI is fwd thrnuqh 0II passages. B0 mm tho I'-Ii55i.1§lll an: nut |:I0g'gnrI.
I During as00n1bI\I, appiy Inn-IyI;u:I0|1um dlsulflda grease '.-0 rha carmhafi baarlnm :0 prurvlde InItiaI1ul.1rI|:arI0n.
TCICI LS
5|1¢:0inI
Cnmmun
'u'0II.rE Guide FIE&l'|'h!f
Q1554-UBBDIIIU
'|.||';1]yg fluid; |:|5mm.E.,_ 55 mm
fl.;;,u,umfl-mum m942_32Bfl.|m
WW Bu'-'10 Brim
0:002-1100100
Wvv E-W00 5*-I' " lIJFE5|=0-r
00:01-0010000 0| 01051-0200001
TDFIUIJE VALUES
CI.rIInd0r hnad
'E'é1I'|'| -CI'I|1|.r| :'prn|:Ic|:l
SPECI FICATIUNS
I13 -1.2 kg-m I?
E ft-lb}
'I15 — I15 IHH11 I4 — T F1-'|hI
Cnmpressln-n pressure
_¥.'.'.'IIII'f'I?i°'_II.'?_
_ ..5'EH."""3E LIMIT. _
10.0 + 0.0 |¢g.r=m= ms I 1 pm
A
26.1]? mm 'l1:I;1_2lE|_|nI
25.59 mm I'I.CI'I In_I
Cami"-:|1'1
Cam h-eiqm
K
IN.
EX]
£6.-1"' "~".~_i!."1fi..i"I -___? _._..___' E §i _ 7-i B ' % ' e ":' 1 r11 ' I I' ; .5.I.Ti " 1
Dil |:I-earlnc-e
IEII-dc :1I:I|'|-nm
R-:x:I=0r arm shaft 0.1].
R0-cker arm LEI.
"-"aI'.rn spring
Free Iangth
Inner
£1,010 — 0.1125 mm IIIUDM — IJIIIJID In)
CLUE rnrn
[D.I'.'.IIJ1' In)
"_ 0.004 - 0.035-hm 10.0002 - 5.0014101
0010- 0.000 mm 10.3020 - 0.3-00:2 am
0.01155 r0'.§0Fir-0
10.000—10.010mq110.aa:r-0.30431:-I
__
15.1 mm
I'D. In]
I
Dr-I'n|r
Praluadllennlh
lnmrr
[I-IJIIE-'|'
118.1 mm
I1.1T in]
_
i
2.45 — 2.75 1952.? mm
I511-B1 —__G.DE3 Ihi-'D.B5I inI
_
5.55 — T.'I'5 IIiQ."2-FI.EI mm
II-'1-.551 - IT DEG I:IJs."U.SB ir|I
10.10 mm Iriaéa InI__
1' s 1. . r *. - . . ~
25.9 mm
I1.DB|nI
[DB4 |nI
2.3 k§."2?.? mrn
I5.D'|" I-I:5_|'EI.B-Q |n:|
EL3 k;|.'2-1.9mm
(13.53 lb0"IJ.EI8inI
Valvu maids!
'l."aII.ra stam
IN.
u-mu
D.D.
Ex
5.-I155 — 5.1155 mm 10.1145 — 41.21152 in)
5135- 5.145 mm ID.2'IAIII — 'Il2'1-'1--I In]
E.-\1=DC| mm Ifl.1"l2B In||
5.1100 mm Ifl.211'BIr||
' va'rIq0|0a—" m.
Ex.
LEI.
Srnrn-In-guide
I
cluranua
I
BL
5.400 5.-100 rmn 10.2150 - 0.2150 an:
5175- 5-'I435 "'.'" ..I."?' . -?.I_5.5..- "P3159 "*1
00.0004 -0.001201;
0010 - 0000 mm
"E59 "i15_'P_""'L_I"-"'l13.;'!.I.I.'?EI.'.'3I
I
'\-"aI'.r0 seat wldth
Cylinder head Wtrppgt
1-0 rnrn
ID.EI-II InI
-A
.
-
0.500 mm 10.210510}
5!-' . 5F1' 9 !"_'.' 1 ..I9;3I55.I"_I-
0.0a mrn 10.000 gq|__
I110 mm
ICLIJU4 inl
_ I.El mm
IIIl.'l1E| in)
ELD5 mm
IIII.II|l12-in]
Dana 0| Is.-sue: May, IEIBIIZI
IIEIHCIHIJA MDTDFI I'.' 2 C1._ LTD.
51' '
6-1
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