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Weider WESY86301 User Manual

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Model No. WESY86301
Serial No.
Write the serial number in the space
above for future reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satisfac-
tion through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Patent Pending
USER'S MANUAL

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Summary of Contents for Weider WESY86301

  • Page 1 Model No. WESY86301 Serial No. Write the serial number in the space above for future reference. Serial Number Decal (Under Seat) QUESTIONS? As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are...

  • Page 2: Table Of Contents

    Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly. WEIDER is a registered trademark of ICON Health & Fitness, Inc. ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of pur- chase.

  • Page 3: Important Precautions

    IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system. 1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions.

  • Page 4: Before You Begin

    Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY86301. The serial number can be found on a decal attached to the WEIDER cover of this manual).

  • Page 5: Assembly

    ASSEMBLY Before beginning assembly, carefully read the following information and instructions: • Place all parts in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. • Assembly is divided into four stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly.
  • Page 6 2. Slide the Ab Upright (1) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet. Slide the Leg Press Upright (4) onto the indi- cated 5/16”...
  • Page 7 5. Insert two Weight Guides (23) into one of the brackets on the Weight Base (14). Attach the lower ends of the Weight Guides with a 5/16” x 6” Bolt (67), two 1/2” x 3/4” Spacers (69), and a 5/16” Nylon Locknut (40). Do not over- tighten the Nylon Locknut.
  • Page 8 8. Lubricate the insides of the holes in the Top Weights (24) as shown. Slide a Top Weight onto each set of Weight Guides (23). 9. Attach the Top Frame (2) to the Ab Upright (1) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16”...
  • Page 9 11. Attach the Leg Press Plate (11) to the Adjustment Tube (10) with a 5/16” x 2 1/2” Bolt (39), two 5/16” Washers (20), and a 5/16” Nylon Locknut (40). Be sure that the Leg Press Plate and Adjustment Tube are ori- ented as shown.
  • Page 10 15. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16” x 2 1/2” Bolts (39) and two 5/16” Nylon Locknuts (40). Attach the other Press Arm (7) to the Press Frame (12) in the same manner. 16.

  • Page 11: Cable Assembly

    18. Press a 1 3/4” Square Inner Cap (48) into the lower end of the Left Arm (6). Wet the lower end of the Left Arm with soapy water. Slide a 10” Pad (45) onto the Left Arm. Repeat this step with the Right Arm (5). 19.
  • Page 12 21. Wrap the Butterfly Cable (89) around a 3 1/2” Pulley (82) as shown. Attach the Pulley and a Cable Trap (80) to the bracket on the Leg Press Upright (4) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42). The Cable Trap must be oriented as shown and be positioned to hold the Cable in the groove of the Pulley.
  • Page 13 25. Find the Rear Cable (87)—this is the short- est Cable. Slide one end of the Rear Cable onto the 5/16” x 3” Bolt (92). Thread another 5/16” Nylon Jam Nut (91) onto the Bolt, but do not fully tighten it. Leave enough room between the two Jam Nuts for the Cable to pivot.
  • Page 14 29. Find the Press Cable (88)—this is the longest Cable. Attach the end of the Press Cable (88) to the Large “U” Bracket (84) with a 1/4” Nylon Locknut (44) and a 1/4” Washer (37). Do not completely tighten the Nylon Locknut.
  • Page 15 32. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Pulley Plates (31). The Cable must be routed from the direction shown. Refer to the inset draw- ing. Be sure that the Cable is between the Cable Trap (80) and the Pulley, and that the Cable Trap is positioned to hold the Cable in place.
  • Page 16 36. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Press Frame (12). Be sure that the Cable Trap (80) is turned to hold the Cable in place and that the Cable is between the Pulley and the crossbar on the Press Frame.
  • Page 17 40. Note: The 3 1/2” Pulley (82) used in this step was attached in step 38. It is shown removed for easier part identification. Route the Press Cable (88) around the 3 1/2” Pulley (82). Be sure that the Cable Trap (80) is turned to hold the Cable in place and that the Cable is routed as shown.
  • Page 18 44. Locate the remaining preassembled pair of Pulley Plates (31) and 3 1/2” Pulleys (82). Route the High Cable (85) under the indicated 3 1/2” Pulley (82). The end of the Pulley Plates (31) with two holes should be down- ward.
  • Page 19 48. Wrap the Low Cable (86) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable Trap (80) to the Ab Upright (1) with the 3/8” x 3 3/4” Bolt (76) and a 3/8” Nylon Locknut (42). Be sure that the Cable Trap is in the indi- cated position.

  • Page 20: Seat Assembly

    51. Locate and open the parts bag labeled “SEAT ASSEMBLY.” Attach the Small Backrest (18) to the Ab Upright (1) with two 1/4” x 2 1/2” Machine Screws (64) and two 1/4” Washers (37). 52. Press a 1 1/2” Square Inner Cap (57) into the Rear Seat Frame (16).
  • Page 21 55. Press two 3/4” Round Inner Caps (78) into each Pad Tube (28). Insert a Pad Tube (28) into the Rear Seat Frame (16). Slide a Foam Pad (29) onto each end of the Pad Tube. Insert the other Pad Tube (28) into the Leg Lever (15).

  • Page 22: How To Use The Home Gym System

    CHANGING THE WEIGHT SETTING The WEIDER 8630 features two weight stacks. The one weight stack is connected to the ab, upper, and lower pulley stations. The other weight stack is con- nected to the fly and press arms and the leg press.
  • Page 23 ATTACHING THE AB STRAP TO THE AB PULLEY STATION Attach the Ab Strap (35) to the Low Cable (86) at the ab pulley station with a Cable Clip (33). ATTACHING AND REMOVING THE SEAT To attach the Seat (17), set the bracket on the Rear Seat Frame (16) onto the pins on the Ab Upright (1).

  • Page 24: Weight Resistance Chart

    WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm.

  • Page 25: Trouble-Shooting And Maintenance

    TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used.

  • Page 26: Cable Diagrams

    Cables have been assembled correctly. The starting and ending points of each Cable have been labeled. The numbers show the proper route for each Cable. IMPORTANT: If the Cables have not been cor- rectly routed, the WEIDER 8630 will not function properly and damage may occur. Press Cable (88) Low Cable (86) Ab Pulley—1...
  • Page 27 High Cable (85) Rear Cable (87) 1—Top Frame High Pulley—1 4—Weight Stack Weight Stack—5...
  • Page 28 PART IDENTIFICATION CHART—Model No. WESY86301 R0899B 1/4" Washer (37) 5/16" x 1" Bolt (97) 5/16" Washer (20) 5/16" x 1 3/4" Bolt (68) 1" Retainer (45) 3/8" x 2" Bolt (50) 3/8" Washer (38) 5/16" x 2 1/4" Bolt (62) 1/4"...
  • Page 29 1/4" x 2" Machine Screw (63) 1/4" x 2" Carriage Bolt (61) 1/4" x 2 1/2" Machine Screw (64) 1/4" x 2 1/2" Carriage Bolt (60) 5/16" x 2 1/2" Carriage Bolt (49) 5/16" x 2 3/4" Carriage Bolt (77) 5/16"...
  • Page 30 1/2" x 3/4" Spacer (69) 1" x 7/8" Plastic Bushing (54) 1" Round Inner Cap (70) 1 1/8" x 2 1/2" Plastic Bushing (47) 1 1/2" Square Inner Cap (57) 3/4" Round Inner Cap (78) 1" Round Outer Cap (46) 1 3/4"...
  • Page 31 PART LIST—Model No. WESY86301 Key No. Qty. Description Ab Upright Top Frame Butterfly Frame Leg Press Upright Right Fly Arm Left Fly Arm Press Arm Front Seat Frame Leg Press Arm Adjustment Tube Leg Press Plate Press Frame Press Base...
  • Page 32 EXPLODED DRAWING—Model No. WESY86301 R0899B...

  • Page 33: Ordering Replacement Parts

    Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY86301). 2. The NAME of the product (WEIDER ®...

This manual is also suitable for:

8630

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