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6
TROLLEY ASSEMBLY
1.
Study the assembly diagram and check the parts
as listed. Identify and separate into groups.
2.
DO NOT TIGHTEN BOLTS UNTIL ALL
FITTINGS ARE IN POSITION.
3.
Place the trolley legs with black castor securing
seats, on their narrow sides.
4.
Position a right-angled brace between the legs as
shown. Connect each leg to the brace using the
12 mm screws provided.
5.
Repeat steps 3 & 4 using the remaining two leg
pieces.
6.
Position the solid base tray in alignment with the
openings provided in each leg. Secure the base
tray using the bolts and nuts provided. Finger
tighten only. See diagram 1.
7.
Carefully place the partly assembled trolley to a
laying down position and screw the castors into
the legs with the pre-fitted castor seats in them.
Fasten firmly using a shifter.
Secure wheels to the other legs (with axle holes),
8.
using the long axle bolts and nuts provided. Be
sure to insert the washer onto the axle bolt so
that it is positioned between the trolley leg and
securing nut.
Clip hubcaps into position in centre of wheels.
Refer diagram 2.
9.
Attach the gas cylinder support to the trolley legs
using 12 mm screws.
The partly assembled trolley is now ready to
connect with the barbecue body.
10. Remove all loose components such as flametamer,
accessories and instruction pack from within the
barbecue. Position the barbecue on its rear side
as shown. (Diagram shows barbecue without
hood for simplicity).
11. Manoeuvre the barbecue body into position and
align the openings in the leg assembly with the
openings in the barbecue body side panels.
Ensure that the wheels are on the left side of the
barbecue body.
12. Insert two (2) 75 mm bolts through gas cylinder
hook bracket, thread through the lowest openings
in the trolley legs (wheel side) into the barbecue
body. Tighten with nuts. In some cases, the nuts
are pre-welded to the inside of the barbecue body
side panels.
Secure the castor-side trolley leg to the body with
two (2) 75 mm bolts, again using the lowest
openings in the leg frame.
A
S
S
E
M
Diagram 2.
B
L
Y
Diagram 1.
Base
Trolley
axle
leg
Wheel
Castors
Diagram 3.
Shown without
hood for
simplicity.
Right angled
brace
Trolley
castor legs
Hubcap
Gas
cylinder
support
Gas
cylinder
hook
bracket
Barbecue
body
6
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