Rinnai GT114PHB Assembly Instructions And Operation Manual
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Rinnai GT114PHB Assembly Instructions And Operation Manual

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Gas Barbecue
Assembly Instructions
and Operation Manual
D o n o t o p e r a t e t h i s a p p l i a n c e b e f o r e r e a d i n g t h e s e i n s t r u c t i o n s
This appliance shall be installed and operated in
accordance with:
These instructions
Current AS/NZS 5601 'Gas Installations'
Any other local relevant Statutory Regulations
For Models:
GT114PHB
GT114PHS
GT104BHB
GT104BHS
GT114PIHB
GT114PIHS
5
All Rinnai gas products
are A.G.A. certified.

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Summary of Contents for Rinnai GT114PHB

  • Page 1 D o n o t o p e r a t e t h i s a p p l i a n c e b e f o r e r e a d i n g t h e s e i n s t r u c t i o n s This appliance shall be installed and operated in accordance with: These instructions Current AS/NZS 5601 'Gas Installations' Any other local relevant Statutory Regulations All Rinnai gas products are A.G.A. certified.
  • Page 2 Congratulations on the purchase of your Rinnai Gas Barbecue. We trust you will have many years of enjoyment from your appliance. THIS MANUAL CONTAINS IMPORTANT INFORMATION FOR SAFE AND ENJOYABLE COOKING. READ CAREFULLY BEFORE PROCEEDING WITH ASSEMBLY, INSTALLATION AND OPERATION OF YOUR NEW BARBECUE AND GAIN A FULL UNDERSTANDING OF THE APPLIANCE.

  • Page 3: Table Of Contents

    CLEARANCES AND LOCATION ......................6 ASSEMBLY ............................... 7 TOOLS REQUIRED ...................................7 UNPACKING AND ASSEMBLY TIPS ............................7 BARBECUE ASSEMBLY MODELS GT114PHB / GT114PHS ....................7 BARBECUE ASSEMBLY / INSTALLATION MODELS GT104BHB / GT104BHS ..............13 BARBECUE ASSEMBLY MODELS GT114PIHB / GT114PIHS ....................15 TESTING ..............................26 BURNERS ....................................26...

  • Page 4: Warning

    Produced by Rinnai Australia Engineering & Technical Group 30/01/13 - Issue 5. No part of this manual may be copied without permission from Rinnai Australia Pty Ltd. Rinnai Australia reserves the right to make modifications and change specifications without notice.

  • Page 5: Safety Information

    Barbecue must not be used. The hose must be replaced if damaged or when local regulations require this. Contact your Rinnai Service agent/stockist or local regulating authority if uncertain. Replacement must only be carried out by an authorised person.
  • Page 6 Barbecue must not be used. The hose must be replaced if damaged or when local regulations require this. Contact your Rinnai Service Agent/Stockist or local regulating authority if uncertain. Such replacement must only be carried out by an authorised person.
  • Page 7 If gas leaks are present DO NOT operate the Barbecue. GT BBQ Range Owner’s Operation Manual Rinnai Australia - 4 -...
  • Page 8 DO NOT use a stiff wire brush or similar. These will scratch stainless steel and chip painted/ coated surfaces (varies by model) during the cleaning process. • DO NOT use oven cleaners, or similar compounds as these may damage coated surfaces. GT BBQ Range Owner’s Operation Manual Rinnai Australia - 5 -...

  • Page 9: Clearances And Location

    Plan View Plan View Plan View Plan View Plan View Vehicles and Boats The barbecue is not intended to be installed in or used on recreational vehicles and/or boats. GT BBQ Range Owner’s Operation Manual Rinnai Australia - 6 -...

  • Page 10: Assembly

    ASSEMBLY TOOLS REQUIRED A Phillip's screw driver and a spanner (spanner supplied with GT114PHB / GT114PHS and GT104BHB / GT104BHS models) are required for the assembly of your Rinnai Barbecue. UNPACKING AND ASSEMBLY TIPS 1. Carefully remove packaging taking care not to damage any components.
  • Page 11 Step 1. Install Trolley Panels (10 / 57) onto Trolley Bottom Panel (63) with Screws (a. x4). a. (x4) (GT114PHB - Black) (GT114PHS - Stainless Steel) Step 2. Install the castors (61) onto the bottom of the Trolley Bottom Panel (63) using spanner (f. provided).
  • Page 12 Step 4. Install Trolley Separation Panel (56) onto the Trolley Panels (10 / 57) with Screws (b. x4) and Flange Nuts (c. x4). b. (x4) (GT114PHB - Black) (GT114PHS - Stainless Steel) c. (x4) (GT114PHB - Black) (GT114PHS - Stainless Steel) Step 5.
  • Page 13 DO NOT TIGHTEN ANY SCREWS UNTIL THE position as shown in Fig. 1, then tighten BARBECUE HEAD IS IN THE FINAL POSITION. all screws. a. (x4) (GT114PHB - Black) (GT114PHS - Stainless Steel) Fig.1 Step 8. From inside the trolley assembly attach...
  • Page 14 Side Shelf (39), then attach and tighten Flange Nuts (h. x2). Tighten Screws (h. x2 and a. x2). g. (x4) a. (x4) (GT114PHB - Stainless Steel) (GT114PHB - Stainless Steel) (GT114PHS - Stainless Steel) (GT114PHS - Stainless Steel) f.
  • Page 15 4. Test the mechanical connection by pulling on the Socket (I) to confirm that it has been locked into place. Fig. 1 Before attempting to use the Barbecue or side burner, ensure to leak test the quick connect connection in accordance with “Leak Testing” on page 4. IMPORTANT Rinnai Australia - 12 - GT Range BBQ Owner’s Operation Manual...

  • Page 16: Barbecue Assembly / Installation Models Gt104Bhb / Gt104Bhs

    A. 225mm Minimum B. 590mm Minimum C. 830mm - 840mm D. 450mm Minimum to combustible and 150mm to non-combustible clearance. E. 250mm Minimum non-combustible clearance. F. 100mm Minimum Diameter. Rinnai Australia - 13 - GT Range BBQ Owner’s Operation Manual...
  • Page 17 • Before attempting to use the Barbecue, ensure to leak test the connections in accordance with NOTE “Leak Testing” on page 4. • When gas cylinders are located in an enclosed space ventilation must comply with AS 4557. Rinnai Australia - 14 - GT Range BBQ Owner’s Operation Manual...

  • Page 18: Barbecue Assembly Models Gt114Pihb / Gt114Pihs

    Nuts (b. x3). Install Left Cabinet-Left Panel (54) onto Left Cabinet-Rear Panel (56) with Screws (a. x3) and Flange Nuts (b. x3). FRONT/TOP FRONT/TOP a. (x4) (GT114PIHB - Black) (GT114PIHS - Stainless Steel) b. (x4) (GT114PIHB - Black) (GT114PIHS - Stainless Steel) Rinnai Australia - 15 - GT Range BBQ Owner’s Operation Manual...
  • Page 19 Install Level Adjusters (57 x4), two onto the bottom of the Left Cabinet-Right Panel (64) and two onto the Left Cabinet-Left Panel (54). e. (x2) (GT114PIHB - Black) (GT114PIHS - Stainless Steel) Rinnai Australia - 16 - GT Range BBQ Owner’s Operation Manual...
  • Page 20 (GT114PIHS - Stainless Steel) b. (x2) (GT114PIHB - Black) (GT114PIHS - Stainless Steel) c. (x3) (GT114PIHB - Black) (GT114PIHS - Stainless Steel) g. (x4) Fig.1 (GT114PIHB - Black) (GT114PIHS - Stainless Steel) Rinnai Australia - 17 - GT Range BBQ Owner’s Operation Manual...
  • Page 21 (x4) (GT114PIHB - Black) (GT114PIHS - Stainless Steel) Step 8. Install Door Hinge Bracket (59) onto the front Right of the Right Cabinet-Bottom Panel (17) with Screws (d. x2). Rinnai Australia - 18 - GT Range BBQ Owner’s Operation Manual...
  • Page 22 (GT114PIHS - Stainless Steel) Step 10. Install Right Cabinet-Front Bracket (33) onto the Right Cabinet-Left Panel (67) and Right Cabinet-Right Panel (18) with Screws (a. x2) and Flange Nuts (b. x2). Rinnai Australia - 19 - GT Range BBQ Owner’s Operation Manual...
  • Page 23 Insert the Partition Panel (65) between the inner panels of both the left and right cabinets, ensure that the notches of the panel engage all four of the Screws (c.) as shown in Fig. 1, tighten Screws (c. x4). Rinnai Australia - 20 -...
  • Page 24 Fig. 1. Secure the Barbecue Head (A) through the Bowl Support Brackets (63 / 66) with Screws (c. x4) as shown in Fig. 2. Rinnai Australia - 21 - GT Range BBQ Owner’s Operation Manual...
  • Page 25 Left Cabinet, then slide fully forward to lock into position as shown in Fig. 1, tighten Screws (g. x4). f. (x4) (GT114PIHB - Black) (GT114PIHS - Stainless Steel) Fig. 1 Rinnai Australia - 22 - GT Range BBQ Owner’s Operation Manual...
  • Page 26 Upper Hinge Pin Depress Upper Door bracket Fig. 1 a. (x4) (GT114PIHB - Black) (GT114PIHS - Stainless Steel) Lower Hinge Pin Lower door bracket Rinnai Australia - 23 - GT Range BBQ Owner’s Operation Manual...
  • Page 27 “Leak Testing” on page 4. IMPORTANT Step 18. Insert the Grease Tray (30 / 31) into the gap at the base of the Barbecue Head (A). Rinnai Australia - 24 - GT Range BBQ Owner’s Operation Manual...
  • Page 28 Connect the Gas Cylinder in accordance with “Gas Cylinder Installation” on page 4. Before attempting to use the barbecue or side burner, ensure to leak test the connections in NOTE accordance with “Leak Testing” on page 4. Rinnai Australia - 25 - GT Range BBQ Owner’s Operation Manual...

  • Page 29: Testing

    The following sections describe how to check burners and ignition system for correct positioning and operation. To ensure the continued safe operation of this appliance Rinnai recommends that the burner and ignition systems are checked regularly and in particular: • At the beginning of each Barbecue season.

  • Page 30: Burner Ignition And Operation

    'blue' in appearance. 3. If a burner flame cannot be achieved, perform the Ignition System Tests on page 26. If ignition system is satisfactory and a burner flame can still not be established contact Rinnai. ABNORMAL FLAME CHARACTERISTICS Main and Side Burners...

  • Page 31: Cleaning And Maintenance

    (for example, overnight). Rinnai Australia - 28 - GT Range BBQ Owner’s Operation Manual...
  • Page 32 Use a suitable mild household detergent and a soft textured cleaning cloth or dishwashing brush. DO NOT use appliance on ‘HIGH’ for extended duration as this could discolour stainless steel. Rinnai Australia - 29 - GT Range BBQ Owner’s Operation Manual...
  • Page 33 These will scratch stainless steel and chip pained surfaces (varies by model) during the cleaning process. Cleaning the interior of the Barbecue body Rinnai recommend occasional cleaning of the interior of the Barbecue body, as follows: 1. Remove and clean the hot plate, grill, warming rack, grease tray and burners.

  • Page 34: How To Use

    Grease Tray Bracket (30) and inspect and clean the Grease Tray and Burner Box regularly and DO NOT allow these cooking residues to build up as they can become a fire hazard. GT BBQ Range Owner’s Operation Manual Rinnai Australia - 31 -...

  • Page 35: Burner Ignition And Operation

    If ignition can still not be achieved refer to “TROUBLE SHOOTING” on page 38. 5. If a burner flame cannot be achieved, perform the Ignition System Tests on page 26. If ignition system is satisfactory and a burner flame can still not be established contact Rinnai. MANUAL BURNER IGNITION If the ignition system is unable to produce a spark at the electrodes your Barbecue burners can be lit carefully with a match as detailed below.

  • Page 36: Cooking

    ‘OFF’ position. This creates an even circulation of heat around the food and prevents hot spots from forming directly beneath the food which may lead to drying out or burning. GT BBQ Range Owner’s Operation Manual Rinnai Australia - 33 -...

  • Page 37: Cooking On The Side Burner

    High direct heat when the hood is down may result in burnt food, or damage to painted surfaces. Remove the grill plate and position the hotplate in the centre of the Barbecue. GT BBQ Range Owner’s Operation Manual Rinnai Australia - 34 -...

  • Page 38: Rotisserie Cooking (Where Applicable)

    Give the spit a quarter turn and if there is no tendency to roll and it is stable give it another quarter turn. It should rest without turning in each of these positions. It can be attached to the Barbecue. GT BBQ Range Owner’s Operation Manual Rinnai Australia - 35 -...
  • Page 39 - Turn ‘OFF’ the main burners, crisp off with the back burner, 10-15 minutes. • Refer to page 33‘Cooking with the hood down’, information on the ‘Indirect’ cooking method. GT BBQ Range Owner’s Operation Manual Rinnai Australia - 36 -...

  • Page 40: Storage

    Gas cylinders must be stored outdoors in a well ventilated area out of reach of children. They MUST NOT be stored in a building, garage or any other enclosed area or in the vicinity of this or any other appliance. GT BBQ Range Owner’s Operation Manual Rinnai Australia - 37 -...

  • Page 41: Trouble Shooting

    Contact Rinnai. Service and Spare Parts Rinnai has a Service and Spare Parts network with personnel who are fully trained and equipped to give the best service on your Rinnai appliance. If your barbecue requires service, please call our Help Line number which is located on the back page of this instruction booklet.
  • Page 42 • Misalignment of burner tubes over orifices Correction: Reposition burner tubes over orifices.(Refer to page 29). • Plugged injector Correction: Contact Rinnai. • Obstruction in burner tubes Correction: Follow the burner tube cleaning procedure on page 30 of this ‘Owners Operation’ manual.

  • Page 43: Specifications

    Side Burner – Rotary dial piezo – “Push, Turn and Click” CONVERSION This Barbecue is convertible to Natural Gas. Contact your Rinnai service agent or stockist for details. (Refer to back cover for contact details). To be installed only by an authorised person. Rinnai Australia - 40 - BBQ Owner’s Operation Manual...

  • Page 44: Parts And Exploded Diagrams

    PARTS AND EXPLODED DIAGRAMS GT114PHB Rinnai Australia - 41 - GT BBQ Range Owner’s Operation Manual...
  • Page 45 PARTS AND EXPLODED DIAGRAMS Effective: 22/06/2012 GT114PHB Version 1 Drawing No Description RA Part Supplier Ref HOOD PHB BHB PIHB 93094074 P0014742FJ TEMP GAUGE PHB BHB PIHB 93094011 P00601471B Lid Handle1 P00212008D Lid Handle2 P00213051M Badge P00415006C Lid Handle Seat (Left)
  • Page 46 PARTS AND EXPLODED DIAGRAMS GT114PHS Rinnai Australia - 43 - BBQ Owner’s Operation Manual...
  • Page 47 CASTOR 2.5" PHB PHS 93094000 P05118004A Door guid - lower P05510141A Door guid - upper P05510145A Trolley Bottom Panel P01004089C Trolley Panel, Rear P07624005A Not on drawing BOLT PACK PHS 93094066 P06003176A Rinnai Australia - 44 - BBQ Owner’s Operation Manual...
  • Page 48 PARTS AND EXPLODED DIAGRAMS GT114PHB/PHS GT114PHB / PHS HARDWARE PACK - GT114PHB / GT114PHS Description and Part No.’s Phillips Head Screw 1/4" x 1/2" GT114PHB *Black S112G0408A *S/S S112G04081 GT114PHS *S/S S112G04081 Phillips Head Screw 3/16" x 3/8" GT114PHB *Black...
  • Page 49 PARTS AND EXPLODED DIAGRAMS GT104BHB Rinnai Australia - 46 - BBQ Owner’s Operation Manual...
  • Page 50 Bowl support bracket- Left P075140614 Bowl support bracket- Right P075140624 Bowl support bracket- Rear P075150264 Not on drawing ORIFICE MAIN LP GT 93094084 P06517051A Not on drawing BOLT PACK BHB 93094064 P06003175A Rinnai Australia - 47 - BBQ Owner’s Operation Manual...
  • Page 51 PARTS AND EXPLODED DIAGRAMS GT104BHS Rinnai Australia - 48 - BBQ Owner’s Operation Manual...
  • Page 52 GT104PHS Countersunk Flat Head Screw 1/4" x 3/8” GT104PHB *S/S S142G04061 GT104PHS Flange Nut 1/4" GT104PHB *S/S S313G04081 GT104PHS AA Battery *Note: Black = Mild steel, black finished. = Stainless Steel. Rinnai Australia - 49 - BBQ Owner’s Operation Manual...
  • Page 53 PARTS AND EXPLODED DIAGRAMS  GT114PIHB  Rinnai Australia - 50 - BBQ Owner’s Operation Manual...
  • Page 54 Right cabinet - left panel P07606046V TRAY DRAIN WOK PIHB PIHS 93094056 P0271808ND REGULATOR LP PIHB PIHS 93094076 P03603005A Separation Panel P01001107Z Support bracket P033031546 Not on drawing BOLT PACK PIHB 93094058 P06003174A Rinnai Australia - 51 - BBQ Owner’s Operation Manual...
  • Page 55 PARTS AND EXPLODED DIAGRAMS GT114PIHS Rinnai Australia - 52 - BBQ Owner’s Operation Manual...
  • Page 56 Right cabinet - left panel P07606046A TRAY DRAIN WOK PIHB PIHS 93094056 P0271808ND REGULATOR LP PIHB PIHS 93094076 P03603005A Separation panel P01001107C Support bracket P03303154C Not on drawing BOLT PACK PIHS 93094060 P06003177A Rinnai Australia - 53 - BBQ Owner’s Operation Manual...
  • Page 57 *Black S142G0304A GT114PIHS *S/S S142G03041 Phillips Head Screw 1/4" x 1/2" GT114PIHB *Black S112G0408A GT114PIHS *S/S S112G04081 Spanner P05515021G AA Battery *Note: Black = Mild steel, black finished. = Stainless Steel. Rinnai Australia - 54 - BBQ Owner’s Operation Manual...

  • Page 58: Warranty

    Given installation and application is in accordance with the manufacturer’s specifications and instructions as published at the date of installation, Rinnai will repair or replace goods free of charge in the event of defects arising from faulty materials and/or workmanship in accordance with the Warranty Terms in Table 1 and definitions: Warranty Conditions and Warranty Exclusions stated in this document.
  • Page 59 No warranties except those implied and that by law cannot be excluded are given by Rinnai in respect of Goods supplied. Where it is lawful to do so, the liability of Rinnai for a breach of a condition or warranty is limited to the repair or replacement of the Goods, the supply of equivalent Goods, the payment of the cost of repairing or replacing the Goods or acquiring equivalent Goods as determined by Rinnai.

  • Page 60: Contact Information

    CONTACT INFORMATION Australia Pty. Ltd. ABN 74 005 138 769 Internet: www.rinnai.com.au E-mail: enquiry@rinnai.com.au Head Office National Help Line 10-11 Walker Street, Braeside, Victoria 3195 Tel: 1300 555 545* Fax: 1300 555 655* P.O. Box 460 Spare Parts & Technical Info...

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