Parker 406LXR Series Product Manual
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Parker 406LXR Series Product Manual

Electromechanical positioning systems
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Manual No. 100-5314-01
Rev. H
406LXR Series
Parker
Product Manual
Effective:
June 6, 2018
Supersedes: December 20,2017
Electromechanical
Positioning Systems
Automation

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Summary of Contents for Parker 406LXR Series

  • Page 1 Manual No. 100-5314-01 Rev. H 406LXR Series Parker Product Manual Effective: June 6, 2018 Supersedes: December 20,2017 Electromechanical Positioning Systems Automation...

  • Page 2: Important User Information

    The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice. The information in the product manual, including any apparatus, methods, techniques, and concepts...

  • Page 3: Table Of Contents

    Repair Information ..............................3 Warnings and Precautions ............................ 3 Specification Conditions ............................4 Assembly Diagram ..............................5 CHAPTER 2 - 406LXR SERIES TABLE SPECIFICATIONS ..................7 Part Number Identification ........................... 8 Dimensional Drawings ............................9 General Table Specifications ..........................10 Encoder Specifications ............................

  • Page 4: Revision Notes

    406LXR Series Product Manual Revision Notes Revision 1 • Original Document Revision 2 • Updated entire manual for Second Generation LXR product. Significant changes to the maintenance section. Revision 3 • Updated Grease was Daedal Grease type #1. page 44. 3/20/07 Revision 4 •...

  • Page 5: Chapter 1 - Introduction

    C H A P T E R O N E Introduction IN THIS CHAPTER • Product Description ................2 • Unpacking................... 2 • RMA Information ................3 • Warnings and Precautions ..............3 • Specification Conditions ..............4 • Assembly Diagrams ................5...

  • Page 6: Product Description

    DO NOT drill holes into the positioner. Drilling holes into the positioner can generate particles and machining forces that may effect the operation of the positioner. Parker will drill holes if necessary; contact your local authorized distributor.

  • Page 7: Return Information

    Our Customer Service Department repairs Out-of-Warranty products. All returns must reference a “RMA” number. Please call your local authorized distributor or Parker Customer Service Department at 800-245-6903 to obtain a “RMA” number. You will be notified of any cost prior to making the repair.

  • Page 8: Specification Conditions

    406LXR Series Product Manual Chapter 1 - Introduction Specification Conditions Specifications Are Temperature Dependent Catalog specifications are obtained and measured at 20 Degrees C. Specifications at any other temperature may deviate from catalog specifications. Minimum to maximum continuous operating temperature range (with NO guarantee of any specification except motion) of a standard unit before failure is 5 - 40 degrees C.

  • Page 9: Assembly Diagram

    406LXR Series Product Manual Chapter 1 - Introduction Assembly Diagrams Components common to all motorized configurations. BUMPER ASSEMBLY 1 OF 4 CABLE CARRIER CABLE CARRIER HOLD DOWN QUICK DISCONNECT AIR FILTER CABLE ASSEMBLY 1 OF 2 AIR PURGE/VACUUM CABLE CARRIER PORT, 1 PER END SUPPORT.
  • Page 10 406LXR Series Product Manual Chapter 1 - Introduction Assembly Diagrams (continued) Strip seal components CARRIAGE END CAP 1 OF 2 STRIP SEAL 1 OF 2 STRIP SEAL CLAMP 1 OF 4 Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...

  • Page 11: Chapter 2 - 406Lxr Series Table Specifications

    C H A P T E R T W O Table Specifications IN THIS CHAPTER • Part Number Identification ..............8 • Product Dimensions ................9 • Specification ..................10 • Technical Data ..................12 • Cable and Wiring Diagrams ............... 17 •...

  • Page 12: Part Number Identification

    406LXR Series Product Manual Chapter 2 - Table Specifications Part Number Identification Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...

  • Page 13: Dimensional Drawings

    406LXR Series Product Manual Chapter 2 - Table Specifications 406LXR Series Dimension (mm) Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...

  • Page 14: General Table Specifications

    406LXR Series Product Manual Chapter 2 - Table Specifications General Table Specifications Travel Dependent Specifications Specifications Travel, Model 406LXR 406LXR Accuracy*, µm Unit Weight, kg Motor 8 Pole 12 Pole Positional Straightness 0.1, 0.5, & Flatness 1.0 resolu- resolution, Rated Load kg...

  • Page 15: Test Methodology

    Chapter 2 - Table Specifications Test Methodology Published accuracy and repeatability specifications are subject to the testing methodology. Parker’s methodology provides specifications over the entire table travel regardless of start or finish position. The accuracy and repeatability specifications are based on the peak to peak error measured by a laser interferometer and prism located at 50mm above the center of the table.

  • Page 16: 406Lxr Series Technical Data

    406LXR Series Product Manual Chapter 2 - Table Specifications 406LXR Series Technical Data The useful life of a linear table at full catalog specifications is dependent on the forces acting upon it. These forces include both static components resulting from payload weight, and dynamic components due to acceleration/deceleration of the load.
  • Page 17 406LXR Series Product Manual Chapter 2 - Table Specifications Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...

  • Page 18: Linear Bearing Life/Load

    406LXR Series Product Manual Chapter 2 - Table Specifications Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...

  • Page 19: Force/Speed Charts

    406LXR Series Product Manual Chapter 2 - Table Specifications 406 LXR Series Technical Data Force Speed Charts The charts on this page illustrate the characteristics of the 406LXR linear motor. The force/speed charts show the characteristics of the motor with either a 120 VAC or 240 VAC power input.

  • Page 20: Linear Motor Specifications

    406LXR Series Product Manual Chapter 2 - Table Specifications Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...

  • Page 21: Cable And Wiring Diagrams

    406LXR Series Product Manual Chapter 2 - Table Specifications Cable and Wiring Diagrams Connector Pin Out and Extension Cable Wiring Encoder/Hall 15 pin D connector Pin Number Function Wire color +5VDC Enc. White Yellow Green Blue Orange Brown Ground Enc.
  • Page 22 406LXR Series Product Manual Chapter 2 - Table Specifications OEM Cable Option OEM Motor Flying Leads Function Cable Wire Color PHASE A BLACK #1 PHASE B BLACK #2 PHASE C BLACK #3 GROUND GREEN/YELLOW OEM Encoder Flying Leads OEM Gemini Encoder Connector...
  • Page 23 406LXR Series Product Manual Chapter 2 - Table Specifications OEM Aries Encoder Connector OEM Compax3 Encoder Connector Function Cable Wire Pin # Function Cable Wire Pin # Color Color ORANGE SENSE- WHITE/GREEN BROWN SENSE+ WHITE/BLUE GROUND BLACK HALL 1 WHITE/BROWN...

  • Page 24: Cleanroom Preparation

    1) Compatibility is defined as not affecting the cleanroom class rating with the addition of this product for classes shown. The Class 1 rating in the table refers to class 1 levels of 0.3m and larger particles detected in Parker’s Class 10 chamber. For complete class 1 compatibility, the particle count for the 0.1 and 0.2m particles would also need to be taken into consideration.

  • Page 25: Chapter 3 - Setup And Usage

    C H A P T E R T H R E E Setup and Usage IN THIS CHAPTER • Mounting Surface ................20 • Setting Limit/Home sensors ............... 21 • Z Channel Marker ................22 • Cabling ....................23...

  • Page 26: Mounting Surface Requirements

    Additionally, in X-Y Systems the overhung portion of the Y-axis may not met specifications due to the additional error caused by deflection and non-support of the base. Contact Parker for guidelines on specifications of overhang applications. Mounting Methods he 406LXR can be mounted via the three (3) following methods: 1.

  • Page 27: Side And Inverted Mounting

    406LXR Series Product Manual Chapter 3 - Setup and Usage Side and Inverted Mounting Cautions Side Mounting • Cable transport modules are NOT to be used on side mounted positioners with travels greater than 650 mm due to cable drag. Contact factory for special bracketry.

  • Page 28: Setting Home Sensor

    406LXR Series Product Manual Chapter 3 - Setup and Usage Setting Home Sensor The 406LXR is equipped with a “home” position reference sensor. This hall effect sensor in located in the limit/home module. This sensor is typically used in conjunction with the encoder “Z” marker (refer to “Z”...

  • Page 29: Cabling

    Replacement in Chapter 6. • NOTE: The Cable Transport Module and the OEM Cable System are interchangeable in the field. For detail please contact Parker Hannifin or your local Parker distributor. Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...

  • Page 31: Chapter 4 - Performance

    C H A P T E R F O U R Performance IN THIS CHAPTER • Acceleration Limits ................26 • Speed Limits ..................27 • Encoder Accuracy and Slope Correction ..........27 • Thermal Effects on Accuracy and Repeatability ........ 29...

  • Page 32: Acceleration Limits

    Bearing loading due to high acceleration may reduce bearing life to an unacceptable application limit. This is not usually a limiting factor unless loading is significantly cantilevered causing high moment loads during accelerations. See Chapter 2, 406LXR Series Technical Data to determine bearing load life for your application.

  • Page 33: Speed Limits

    0.1 micron 0.3 m/s 10 Mhz 3. Force / Speed Limit The available force of the 406LXR reduces as speed increases. (Chapter 2, 406LXR Series Technical Data) Encoder Accuracy and Slope Correction Encoder Accuracy The 406LXR Series makes use of an optical linear encoder for positional feedback. This device consists of a readhead, which is connected to the carriage, and a steel tape scale, which is mounted inside the base of the 406LXR.
  • Page 34 Below is a sample program showing how to correct for slope error using variables. This example program will work with the 6K as well as the 6000 Series Parker Controllers. Step 2 through 3 of this program should be made a subroutine. This subroutine can then be executed for each distance.

  • Page 35: Thermal Effects On Accuraccy

    406LXR Series Product Manual Chapter 4 - Performance Step 2: In this step, we first convert 1280 mm to 1.28 meters my dividing by 1000. Next we multiply by the slope factor to calculate the slope error distance of this move (1.28 * 0.085) = 0.1088 mm.

  • Page 36: Thermal Effects On Repeatability

    406LXR Series Product Manual Chapter 4 - Performance Temperature Effect on Accuracy Travel (mm) 5 degrees C 10 degrees C 15 degrees C 20 degrees C 25 degrees C 30 degrees C Thermal Effects on Repeatability Repeatability will not be effected as long as the temperature remains constant. However the repeatability will be effected as the temperature changes from one level to another.

  • Page 37: Compensating For Thermal Effects

    406LXR Series Product Manual Chapter 4 - Performance These are mounting surfaces or other items which produce a thermal change that effect the temperature of the 406LXR base (i.e. Machine base with motors or other heat generating devices that heat the mounting surface and thus thermally effect the 406LXR base).

  • Page 39: Chapter 5 - Connecting To The Drive/Amplifier

    C H A P T E R F I V E Connecting the Drive / Amplifier IN THIS CHAPTER • Drive Connections ................34 • Cables, Adapters and Accessories ............35 • Limit Home Connections ..............36...

  • Page 40: Drive Connection

    406LXR Series Product Manual Chapter 5 - Connecting the Drive / Amplifier Drive connection The images below give and overview of how to connect a 406LXR to a Gemini, Aries or Compax3 digital servo drive. Gemini examples are shown for the A4 drive only and the A5 drive/controller options.

  • Page 41: Drive Cables

    406LXR Series Product Manual Chapter 5 - Connecting the Drive / Amplifier Drive Cables Cables Model No. Description 006-1683-01 Gemini Adapter Cable 006-1740-01 Motor Cable, 3 m, Flying Leads 006-1740-02 Motor Cable, 7.5 m , Flying Leads 006-1743-01 Auxiliary Extension Cable, 3m, Flying Leads 006-1743-02 Auxiliary Extension Cable, 7.5m, Flying Leads...

  • Page 42: Drive Adapters And Accesories

    406LXR Series Product Manual Chapter 5 - Connecting the Drive / Amplifier Drive Adapters and Accessories Adapters and Accessories Model No. Description 01-01986-01 50-pin screw terminal Gemini breakout module 71-016939-10 10’ cable, RS-232/485 null modem, CE(LVD&EMC) 71-016943-10 10’ cable, 50-pin high density Amp Champ 71-016945-03 3’...

  • Page 43: Limit Home Connection

    406LXR Series Product Manual Chapter 5 - Connecting the Drive / Amplifier Limit/Home Connection LXR Limit/Home Cable P/N 006-1742-0X Pin Number Function OEM Wire color VM25 5-24 VDC Neg. Limit Blue Pos. Limit Orange Home Green Ground Black Case Shield...

  • Page 44: Chapter 6 - Maintenance And Lubrication

    C H A P T E R S I X Maintenance and Lubrication IN THIS CHAPTER • Product Version Identification ............38 • Internal Access Procedure ..............39 • Square Rail Bearing Lubrication ............44 • Cable Module Removal and Replacement .......... 44 •...

  • Page 45: Version Identification

    406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication LXR Identification Over the life of the LXR product line a number of improvements have been made. The most visible and important of these are changes to the cable management and limit module. This page will allow you to identify which version of the LXR you have.

  • Page 46: Internal Access Procedure Travel <1250Mm

    406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Internal Access Procedure for travels < 1250mm Tools Requires: 2. Remove all four (4) strip seals clamps by removing eight (8) M3 Button Head Cap Screws using a 2 Hex keys: 2.5mm and 2mm mm hex key.
  • Page 47 406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication 3. Lift both strip seals over locator pins with 4. Pull both strip seals through carriage. screwdriver. Caution! The strip seal ends are VERY SHARP. Caution! The strip seal ends are VERY SHARP. It...

  • Page 48: Internal Access Procedure Travel >1250Mm

    406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Internal Access Procedure for travels > 1250mm 1. Remove carriage end caps by removing four (4) 2. Measure gap between top (crown) of center cover hex socket shoulder screws with compression and bottom of carriage when carriage is at center spring preload (2 per end cap) using a 2.5 mm...
  • Page 49 406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication 4. Lift both strip seals over locator pins with 6. Remove four (4) M3 Adjustment Button Head Cap screwdriver. Screws from counter bored holes in center cover Caution! using a 2 mm hex key.
  • Page 50 406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Reassembly Procedure for travels > 1250mm 1. Pull center cover through carriage and return 3. Reassemble all four (4) strip seal clamps by center cover to original position. Loosely thread in...

  • Page 51: Square Rail Bearing Lubrication

    406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication 6. Remount carriage end caps. Insure that the compression springs are present under the shoulder screws in the carriage end caps. Due to springs screws will need to be pressed into holes to start thread engagement.
  • Page 52 406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication *While the instructions in the following procedure show cable options that are no longer available, the procedure itself is still accurate. 1. Remove two (2) M3 button head cap screws using 3.
  • Page 53 406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication 5. Slide the carriage all the way to the end of travel Cable Module Reassembly on the connector block end. This will provide the most cable carrier “slack” for removal of the carriage connector.

  • Page 54: Cable Carrier Support Adjustment

    406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication 4. Slide the connector panel into the T-slot until the Cable Carrier Support Adjustment. front face of the connector panel is aligned with the back of the base end cap as shown below.

  • Page 55: Limit/Home Module Replacment

    Is such a case the module is easily replaceable in the field. Please contact your local distributor or Parker Hannifin for replacement part number information. Tools Requires: Hex keys: 2mm, 1.5mm T6 Torx®...
  • Page 56 406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication 5. Remove two (2) flat head screws attaching limit 3. When attaching the cover plate with limit module to module to aluminum plate. the carriage connector assembly ensure that black G2: Use 1.5mm hex driver...

  • Page 57: Filter Cleaning And Replacment

    406LXR Series Product Manual Chapter 6 - Maintenance and Lubrication Filter Cleaning and Replacement. During operation air is drawn into the body of the LXR thru the vents located on each end of the base. The movement of the carriage pulls air in and out of the body cavity in considerable volume. These vents are covered by filters to prevent the build up of dust and other air borne contaminates in the body of the table.
  • Page 58 Appendices IN THIS SECTION • Understanding Linear Motors ............. 52 • Linear Motor Benefits ................ 52 • Slotless Linear Motor Design ............. 52 • Advantages & Disadvantages of Slotless Linear Motors....53 • IP Ratings ................... 54 • Warning ....................54 •...

  • Page 59: Appendix A - Understanding Linear Motors

    Construction: Designed by Divisions of Parker Hannifin, the motor takes its operating principle from Parker’s slotless rotary motors which have grown popular over the past few years. The magnetic rail is simply a flat iron plate with magnets bonded to it.
  • Page 60 406LXR Series Product Manual Appendix A - Understanding Linear Motors Backiron Aluminum Cap / Mounting Plate Coil Assembly (Houses Backiron and Thermal Sensors built Coil Assembly) into Coil Assembly Hall Effect Sensors mounted to Housing Rare Earth Magnets Iron Plate “Single Row”...

  • Page 61: Appendix B - Internal Protection

    Appendix B - Internal Protection Appendix B - Internal Protection The 406LXR is protected from its environment via magnetically retained protective seals. Parker has conducted testing to determine the degree to which the positioner is protected by using a British standard called an Ingress Protection Rating (IP Rating).
  • Page 62 406LXR Series Product Manual Appendix B - Internal Protection Product Rating All standard configurations will pass IP20 specifications with the following exception: The cable carrier is not covered by the specification. All standard configurations, (less cable carrier), can be configured to pass IP30 specifications by utilizing the “IP ship kit”...

  • Page 63: Index

    406LXR Series Product Manual Index Acceleration Normal loading 13 Limits 28 Side loading 13 Unpacking 2 Specifications 10 Calculation 14 Accuracy Lubrication 47 Velocity Specifications 10 Maximum 10 Thermal Effects 31 Maintenance Specifications 10 Aries Drive Connecting 35-36 Bearing Lubrication 47...
  • Page 64 Notes Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...
  • Page 65 Notes Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...
  • Page 66 Notes Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...
  • Page 67 Notes Parker Hannifin Corporation EMN Automation - Parker Irwin, Pennsylvania...

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