Unit Assembly - Suzuki WagonR+ RB310 Service Manual

7B1-180 AUTOMATIC TRANSAXLE (M13 ENGINE MODEL)

Unit Assembly

CAUTION:
• Automatic transaxle consists of highly precise parts. As even flaw in small part may cause oil leak-
age or decrease in function, check each part carefully before installation.
• Clean all parts with compressed air. Never use wiping cloths or rags.
• Before assembling new clutch or brake discs, soak them in automatic transaxle fluid for at least 2
hours.
• Be sure to use new gaskets and O-rings.
• Lubricate O-rings with automatic transaxle fluid.
• Apply automatic transaxle fluid on sliding or rotating surfaces of the parts before assembly.
• Use Suzuki Super Grease "C" to retain parts in place.
• Be sure to install thrust bearings and races in correct direction and position.
• Make sure that snap ring ends are not aligned with one of cutouts and are installed in groove cor-
rectly.
• Do not use adhesive cements on gaskets and similar parts.
• Be sure to torque each bolt and nut to specification.
(A)
1) Install new manual shift shaft oil seal to transaxle case.
Use special tool and hammer to install it, and then apply
"a"
grease to its lip.
Special tool
(A): 09925-98210
"A": Grease 99000-25030
Manual shift shaft oil seal installing depth
"A"
"a": 0.75 – 1.25 mm (0.03 – 0.05 in.)
2) Install manual detent spring (1) to transaxle case and tighten
manual detent spring bolt to specified torque.
Tightening torque
Manual detent spring bolt
(a): 10 N·m (1.0 kg-m, 7.5 lb-ft)
3) Install parking lock pawl rod (2) to manual valve lever (1).