Powerware 9390 Installation & Operation Manual
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Powerware 9390 Installation & Operation Manual

40-80 kva
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9390
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40–80 kVA
INSTALLATION & OPERATION MANUAL
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  • Page 1 9390 40–80 kVA INSTALLATION & OPERATION MANUAL www.powerware.com...
  • Page 2 Corporation. Modbus is a registered trademark of Modicon. IBM and AS/400 are registered trademarks of International Business Machines Corp. ECopyright 2004 Powerware Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Powerware...

  • Page 3: Table Of Contents

    5 Installing a Remote Emergency Power-Off Control ......Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 4 ..........8-12 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 5 ..........13-3 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 6 ..............Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 7 ........Figure 2-1. Powerware 9390 40–80 kVA UPS Cabinet as Shipped on Pallet .
  • Page 8 Table of Contents This page intentionally left blank. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 9: Introduction

    AC power to protect the customer‘s load from all nine power failures. The Powerware online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power problems.

  • Page 10: Basic System Configurations

    In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet, and options or accessories installed. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 11: Safety Warnings

    Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 12: For More Information

    Introduction 1.4 For More Information Refer to the Powerware 9390 Battery Cabinet Installation Manual (164201536) for the following additional information: Battery cabinet installation instructions, including site preparation, planning for installation, wiring, and safety information. Detailed illustrations of the cabinet, including dimension and connection point drawings.

  • Page 13: Section I - Installation

    Section I Installation Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 14 This page intentionally left blank. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 15: Ups Installation Plan And Unpacking

    You must allow clearance in front of and above each cabinet for proper air circulation. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 16: Environmental Considerations

    The next step is inspecting and unpacking the UPS cabinet. The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material (see Figure 2-1). Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 17: Figure 2-1. Powerware 9390 40-80 Kva Ups Cabinet As Shipped On Pallet

    UPS Installation Plan and Unpacking Figure 2-1. Powerware 9390 40–80 kVA UPS Cabinet as Shipped on Pallet C A U T I O N The UPS cabinet is heavy (see Table A on page A-3). If unpacking instructions are not closely followed, the cabinet may tip and cause serious injury.
  • Page 18 While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 19: Installing The Ups System

    C A U T I O N Do not tilt cabinets more than 10 degrees from vertical. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 20 Step 11. 11. Secure the UPS cabinet in position by lowering the leveling feet, until cabinet is not resting on the casters and the cabinet is level. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 21: Figure 3-1. Removing Front Shipping Bracket On The Powerware 9390 Ups

    ANTI-TIP/SHIPPING BRACKET. ANTI-TIP/SHIPPING THIS BRACKET IS REQUIRED BRACKET (3) FOR INSTALLATION. (NOTE WIDER BASE) FRONT VIEW Figure 3-1. Removing Front Shipping Bracket on the Powerware 9390 UPS Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 22: Figure 3-2. Removing Rear Shipping Bracket On The Powerware 9390 Ups

    SKID (5) SHIPPING BOLTS (2) PALLET SHIPPING BOLTS (1) REAR SHIPPING BRACKET (3) REAR VIEW Figure 3-2. Removing Rear Shipping Bracket on the Powerware 9390 UPS Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 23: Battery Cabinet Installation

    3.2.3. 3.2.2 Battery Cabinet Installation To install the battery cabinet, refer to the Powerware 9390 Battery Cabinet Installation Manual listed in paragraph 1.4. Once battery cabinet is installed return to paragraph 3.2.3 to wire the UPS and battery cabinet.
  • Page 24 Chapter 14, “Specifications,” for maximum battery charger currents. 14. Route battery cables from the battery cabinet to UPS battery terminal block. Refer to Appendix A and to the Powerware 9390 Battery Cabinet Installation Manual for wiring access information. 15. Connect positive, negative, and ground DC power wiring from battery cabinet to the battery terminal Block and ground terminals in the UPS cabinet.

  • Page 25: Installing Interface Connections

    10. Route and connect wiring. 11. When all wiring is complete, reinstall safety shield panels removed in previous steps. 12. Close door and secure with latch. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 26: Tb2 Connections

    6. Route UV trip and Aux wiring harness supplied with the battery cabinet from the battery cabinet to the UPS cabinet. Refer to Appendix A and to the Powerware 9390 Battery Cabinet Installation Manual listed in paragraph 1.4 for wiring access information.

  • Page 27: X-Slot Connections

    NOTE When installing wiring to X-Slot cards, you must install conduit to the UPS cabinet. For installation and set up of an X-Slot card, please contact Powerware (see page 1-4). To install wiring for connections: 1. If not already installed, install the LAN and telephone drops.

  • Page 28: Completing The Installation Checklist

    Installation Checklist to be sure all applicable equipment installations have been completed. NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time. 3-10 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 29 - Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) - Debris shield covering UPS cabinet ventilation grill is removed. - Startup and operational checks performed by an authorized Powerware Customer Service Engineer. 3-11 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A...
  • Page 30 Installing the UPS System Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 3-12 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 31: Batteries

    Proper disposal of batteries is required. Refer to your local codes for disposal requirements. Never dispose of batteries in a fire. Batteries may explode when exposed to flame. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 32: Installing Batteries

    Do not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling or hazardous waste center. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 33: Installing A Remote Emergency Power-Off Control

    5. If installing interface wiring from the bottom of the cabinet, proceed to Step 6; otherwise, proceed to Step 8. 6. Remove screws securing top internal safety shield panel and open panel to gain access to bottom entry wireway. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 34 REPO switch rating is 24 Vdc. 1A minimum if supplied by user. NOTE This switch must be a dedicated switch not tied into any other circuits. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 35 REPO, as shown in Figure 5-1. REPO switch wiring must be in accordance with UL Class II requirements. 13. When all wiring is complete, reinstall safety shield panels removed in previous steps. 14. Close door and secure with latch. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 36 Installing a Remote Emergency Power-Off Control This page intentionally left blank. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 37: Section Ii - Operation

    Section II Operation Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 38 This page intentionally left blank. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 39: Understanding Ups Operation

    Understanding UPS Operation 6.1 Looking Inside the UPS System The Powerware 9390 UPS is a continuous duty, solid-state, transformerless (at 208 and 480 Vac), three-phase, true online system that provide conditioned and uninterruptible AC power to the UPS systems output. The UPS supports process control, data processing, telecommunications/PBX, research, and non-patient medical equipment.

  • Page 40: Ups Modes

    System events, alarm horns, and indicator lights are described in Chapter 11, “Responding to System Events.” The following descriptions provide the differences in UPS operating modes. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 41: Normal Mode

    The battery charge condition is monitored by the UPS and reported by status indicators located on the control panel. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 42 If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 43: Bypass Mode

    K3 opens to isolates the inverter. The back feed protection contactor is normally always closed ready to support the static switch unless the bypass input source becomes unavailable. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 44 Bypass mode is a normal operating mode, and not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 45: Battery Mode

    The UPS will remain in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 46 The greater the load, the less support time the battery will have. Decrease the load, and the battery support time will generally increase. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 47: Functional Description

    Inverter leg. In normal mode, the contactor connects the inverter to the output. A backfeed contactor is also provided. 6.3.5 Batteries The UPS operates from battery strings from 192 cells (384V nominal) to 240 cells (480V nominal). Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 48 Understanding UPS Operation This page intentionally left blank. 6-10 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 49: Ups Standard Features

    Charging at high currents can overheat and damage batteries. 7.1.5 LanSafe Power Management Software LanSafe Power Management Software is bundled as part of the Powerware Software Suite CD shipped with the UPS. See Chapter 12, “Communication,” for additional information.

  • Page 50: Installation Features

    This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. The UPS may contain sealed, lead-acid batteries. Batteries must be recycled. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 51: Using The Control Panel

    Chapter 9, “UPS Operating Instructions,” for use of the operational controls. When the unit powers up, the screen displays the Powerware logo as shown in Figure 8-1. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 52: Using The Lcd And Pushbuttons

    LOAD OFF Figure 8-2. Parts of the LCD A The UPS status area automatically scrolls between the Powerware model number, current date and time, active alarms, active notices, and load percent and battery run time for the UPS. Shown is a typical alarm message. (For more information about alarms and notices, see Chapter 11, “Responding to System Events.”)

  • Page 53: Using The Main Menu

    DATE: 02 / 25 / 2004 INPUT BATT STSW OUTPUT BYPASS CONTROLS LOAD OFF EVENTS METERS SETUP Figure 8-3. Main Menu and Mimic Screen (Normal Mode) Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 54: Event Screens

    ALARM: BYPASS AC UNDER VOLTAGE NOTICE: BATTERY VOLTAGE LOW NOTICE: NO SYNC ON NOTICE: BYPASS NOT AVAILABLE NOTICE: CONFIGURATION ERROR HISTORY Figure 8-4. Active Events Screen Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 55: Figure 8-5. History Screen

    TO BYPASS COMMAND UPS OFF NOTICE: 5 of 29 02 / 26 / 2004 10 : 20 : 03 . 539 EVENTS Figure 8-5. History Screen Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 56: Meter Screens

    The Output screen shows output voltage (phase-to-neutral), output current (each phase), and frequency, being supplied by the UPS, followed by the KVA, KW, and power factor measurements. OUTPUT FREQ LEAD Figure 8-6. Output Meter Screen Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 57: Figure 8-7. Input Meter Screen

    The Bypass screen shows the bypass input voltage (phase-to-neutral), output current (each phase), and frequency, of the incoming utility source, followed by the KVA, KW, and power factor measurements. BYPASS FREQ LEAD Figure 8-8. Bypass Meter Screen Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 58: Figure 8-9. Battery Meter Screen

    The Output Current Screen displays a real-time bar graph of the output current of the UPS. The graph shows the current for each phase. OUTPUT CURRENT 125% 100% Figure 8-10. Output Current (Load) Meter Screen Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 59: Figure 8-11. System Setup Level 0 Screen

    SELECT pushbutton to display the function screen. SYSTEM SETUP LEVEL 0 ENTER PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE SELECT Figure 8-11. System Setup Level 0 Screen Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 60: Figure 8-12. Contrast Adjust Screen

    Setup screen will be displayed. To return to the System Setup screen without saving the setting, press the pushbutton. CONTRAST ADJUST SAVE Figure 8-12. Contrast Adjust Screen 8-10 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 61: Figure 8-13. Versions Screen

    Figure 8-14 shows the Unit Type screen. To return to the System Setup screen, press the pushbutton. UNIT TYPE MODEL: POWERWARE 9390 CTO: 0000000000000000 SERIAL: 0000000000000000 Figure 8-14. Unit Type Screen 8-11 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 62: System Setup Level 1 Screens

    Once the password is entered, press the DONE pushbutton. The System Setup Level 1 menu screen is displayed. The default password is L1. ENTER PASSWORD DONE Figure 8-15. Enter Password Screen 8-12 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 63: Figure 8-16. System Setup Level 1 Screen

    SYSTEM SETUP LEVEL 1 LOG OUT ENTER PASSWORD CHANGE PASSWORD ENTER PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE SELECT Figure 8-16. System Setup Level 1 Screen 8-13 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 64: Figure 8-17. Change Password Screen

    Once the new password is entered, press the DONE pushbutton. The Change Password Save screen is displayed. CHANGE PASSWORD OLD: NEW: DONE Figure 8-17. Change Password Screen 8-14 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 65: Figure 8-18. Change Password Save Screen

    System Setup screen will be displayed. If RETRY is pressed, the Change Password screen is redisplayed. CHANGE PASSWORD OLD: NEW: SAVE RETRY ABORT Figure 8-18. Change Password Save Screen 8-15 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 66: Figure 8-19. Time Format Screen

    Set Date and Time screen. To return to the System Setup screen, press the pushbutton. TIME FORMAT SETUP MM/DD/YYYY DD/MM/YYYY SELECT Figure 8-19. Time Format Screen 8-16 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 67: Figure 8-20. Date And Time Mm/Dd/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME MM/DD/YYYY MONTH DATE YEAR HOUR MINUTE SAVE 2004 Figure 8-20. Date and Time MM/DD/YYYY Screen 8-17 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 68: Figure 8-21. Date And Time Dd/Mm/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME DD/MM/YYYY DATE MONTH YEAR HOUR MINUTE SAVE 2004 Figure 8-21. Date and Time DD/MM/YYYY Screen 8-18 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 69: Figure 8-22. Serial Port Setup Screen

    SELECT pushbutton. To return to the System Setup screen, press the pushbutton. COM PORT SETUP COM 1 COM 2 COM 3 SELECT Figure 8-22. Serial Port Setup Screen 8-19 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 70: Ifigure 8-23. Com Setup Screen

    Once the action is completed, the Serial Port Setup screen appears. COM 1 SETUP 19200 BAUD RATE DATA BITS STOP BITS PARITY NONE SAVE ABORT Figure 8-23. COM Setup Screen 8-20 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 71: Figure 8-24. System Controls Screen 1

    System Controls Screens 1 and 2. SYSTEM CONTROLS MAINTENANCE BYPASS BYPASS ONLINE POWER MODULE (PM) CHARGER LOAD OFF NORMAL BYPASS Figure 8-24. System Controls Screen 1 8-21 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 72: Figure 8-25. System Controls Screen 2

    On and Off. The PM pushbutton switch toggles the Power Module function On and Off. For detailed information about using the System Controls, see Chapter 9, “UPS Operating Instructions.” 8-22 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 73: Figure 8-26. Load Off Screen

    Off screen. For detailed information about using the LOAD OFF and Shutdown screen, see Chapter 9, “UPS Operating Instructions.” HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 8-26. Load Off Screen 8-23 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 74: Reading The Status Indicators

    The indicator flashes until acknowledged by pressing any control panel pushbutton once. For more information about audible horns, see “System Event Horns” on page 11-1. 8-24 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 75: Ups Operating Instructions

    K3 closes and the static switch turns off supplying power to the critical load in Normal mode. It takes approximately 1 minute for the UPS to achieve Normal mode. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 76: Starting The Ups In Bypass Mode

    5. On the System Controls screen, the Power Module (PM) status should indicate SHUTDOWN. 6. Press the pushbutton to display System Controls Screen 2. 7. Press the PM ON pushbutton on the System Controls menu bar. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 77: Transfer From Normal To Bypass Mode

    The Power Module (PM) status indicates READY. System is now on bypass and UPS power processor remains on. W A R N I N G Power is present inside the UPS cabinets. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 78: Transfer From Normal To Bypass Mode With Ups Shutdown

    Power Module is turned off. The bypass source supplies the critical load. W A R N I N G Power is present inside the UPS cabinets. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 79: Ups And Critical Load Shutdown

    System Controls Screen 2. 3. Press the CHARGER ON or CHARGER OFF pushbutton on the System Controls menu bar to toggle the charger on or off. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 80: Using The Load Off Pushbutton

    Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. 3. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure, in paragraphs 9.1 or 9.2. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 81: Using The Remote Emergency Power-Off Switch

    2. To restart the UPS after using the REPO pushbutton, reset the REPO switch and then follow the procedure, in paragraphs 9.1 or 9.2. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 82 UPS Operating Instructions This page intentionally left blank. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 83: General Purpose Relay Contact

    UPS horn may not be heard immediately. C A U T I O N Contacts should not be operated in excess of 120 Vac @ 5A maximum. 10-1 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 84 Using Features and Options This page intentionally left blank. 10-2 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 85: Responding To System Events

    The messages are divided into four categories: alarms, notices, status, and commands. The following tables contain the events displayed on the Events screen of the control panel. 11-1 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 86 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-2 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 87 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-3 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 88 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-4 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 89 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-5 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 90 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-6 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 91 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-7 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 92 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-8 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 93 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-9 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 94 Responding to System Events This page intentionally left blank. 11-10 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 95: Communication

    LAN and telephone drops, for use with X-Slot connectivity cards, must be provided by facility planners or customer. For installation and set up of an X-Slot card, please contact Powerware (see page 1-4). Refer to the manual supplied with the X-Slot card for user instructions.

  • Page 96: Figure 12-1. Optional X-Slot Cards

    Relay Interface Card Figure 12-1. Optional X-Slot Cards 12.2 LanSafe Power Management Software Each Powerware 9390 UPS ships with LanSafe Power Management Software. To begin installing LanSafe software, see the instructions accompanying the Powerware Software Suite CD. LanSafe software uses an RS-232 serial link to communicate with the UPS, and it provides you with up-to-date graphics of UPS power and system data and power flow.

  • Page 97: Terminal Mode

    To remotely control the UPS or view UPS information, use the escape key legend to control the function normally controlled by the control panel softkeys. See Chapter 8, “Using the Control Panel,” for instructions on navigating the control panel. 12-3 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 98: Event History Log

    If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. 12-4 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 99: Figure 12-2. Sample Event History Log

    03/12/2004 14:17:25.557 ALARM: Battery Under Voltage OK 03/12/2004 14:19:01.899 CMD: PPU On Command 03/12/2004 14:19:04.089 STATUS: K1 (Input) Closed Figure 12-2. Sample Event History Log 12-5 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 100 Communication This page intentionally left blank. 12-6 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 101: Maintaining The Ups System

    Wear rubber gloves and boots. Do not lay tools or metal parts on top of batteries or battery cabinets. Disconnect the charging source prior to connecting or disconnecting terminals. 13-1 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 102: Performing Preventive Maintenance

    2. Ensure the air intakes (vents on the front doors) and exhaust opening (on top of the UPS cabinet sections) are not blocked. 13-2 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 103: Monthly Maintenance

    For more information about training and other services, contact the Powerware Training Coordinator in Raleigh, North Carolina, or call your Powerware service representative (see page 1-4). 13-3 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 104 Maintaining the UPS System This page intentionally left blank. 13-4 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 105: Product Specifications

    Line Surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801-4 Battery Voltage 384 Vdc (208V units only) 432 Vdc 480 Vdc 14-1 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 106: Ups System Output

    Meets IEC 801-2 specifications. Withstands up to 25 kV pulse (ESD) Immunity without damage and with no disturbance or adverse effect to the critical load. 14-2 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...

  • Page 107: Battery Specifications

    (540 Vdc based on 240 cells) Equalizing Charge 2.40 Vdc per cell, set to 2.25 Vdc at factory Battery Charge Current 15% of rectifier capacity at full load Limit 14-3 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 108 Product Specifications This page intentionally left blank. 14-4 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 109 Conduit and Wire Entry Locations 164201535-7 UPS Power Terminal Locations 164201535-8 Interface Wiring Installation Notes and Terminal Locations 164201535-9 UPS Cabinet Dimensions 164201535-10 Optional Remote Emergency Power-Off Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 110 Installation Information BATTERY CABINET UPS CABINET DESCRIPTION: TYPICAL POWERWARE 9390 UPS SYSTEM DRAWING NO: SHEET: 164201535---1 1 of 1 REVISION: DATE: 062504 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 111 From Right Side of Cabinet None Required From Left Side of Cabinet None Required DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201535---2 1 of 2 REVISION: DATE: 062504 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 112 Ventilation required for cooling air exhaust: approximately 4.72 liter/sec (1000 cfm). DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201535---2 2 of 2 REVISION: DATE: 062504 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 113 Single Module --- Reverse Transfer Sheet 1 Sheet 1 9390---80/80 Single or Dual Feed 480/480 DESCRIPTION: UPS SYSTEM ONELINE CONFIGURATIONS DRAWING NO: SHEET: 164201535---3 1 of 1 REVISION: DATE: 062504 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 114 480V INPUT AND 480 V OUTPUT SINGLE OR DUAL FEED DESCRIPTION: UPS SYSTEM ONELINE DRAWING NOTE: Remove jumper for dual feed. DRAWING NO: SHEET: 164201535---4 1 of 1 REVISION: DATE: 062504 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 115 Refer to Section I of this manual for installation instructions. NOTE: Callout letters DESCRIPTION: POWER WIRING INSTALLATION NOTES map to drawing 164201535 ---4. DRAWING NO: SHEET: 164201535---5 1 of 7 REVISION: DATE: 062504 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 116 Minimum conductor size (number per  ) NOTE: Callout letters DESCRIPTION: POWER WIRING INSTALLATION NOTES map to drawing 164201535 ---4. DRAWING NO: SHEET: 164201535---5 2 of 7 REVISION: DATE: 062504 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 117 Terminals are UL and CSA rated at 90˚C. Refer to Table G and Table H for power cable terminations, and Table I for conduit requirements. Drawing 164201535---7 shows the location of the power cable terminals inside the UPS cabinet. Table G. UPS Cabinet Power Cable Terminations 9390-- 80/40 and 9390-- 80/80 208V/208V Size of Pressure Tightening Torque...
  • Page 118 Installation Information Table H. UPS Cabinet Power Cable Terminations 9390-- 80/40 and 9390-- 80/80 kVA 480V/480V Size of Pressure Tightening Torque Type Terminal Function Termination Nm (lb in) Screw Terminal Function AC Input to UPS Rectifier Phase A 1 --- #14---2/0 13.5 (120)
  • Page 119 Table I. All Powerware 9390 products can accommodate a double size neutral. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW-2, TW, THW, THHW, THW-2.
  • Page 120 80% Rated 350A 150A 9390 80/80 9390---80/80 100% Rated 300A 125A DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201535---5 6 of 7 REVISION: DATE: 062504 A-12 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 121 DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201535---5 7 of 7 REVISION: DATE: 062504 A-13 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 122 (REMOVE PANELS TO DRILL OR PUNCH CONDUIT HOLES.) TOP VIEW DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201535---6 1 of 1 REVISION: DATE: 062504 A-14 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 123 DESCRIPTION: UPS POWER TERMINAL LOCATIONS access to terminals. DRAWING NO: SHEET: 164201535---7 1 of 4 REVISION: DATE: 062504 A-15 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 124 DESCRIPTION: UPS POWER TERMINAL LOCATIONS must be removed or opened to gain DRAWING NO: SHEET: 164201535---7 2 of 4 access to terminals. REVISION: DATE: 062504 A-16 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 125 DESCRIPTION: UPS POWER TERMINAL LOCATIONS must be removed or opened to gain access to terminals. DRAWING NO: SHEET: 164201535---7 3 of 4 REVISION: DATE: 062504 A-17 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 126 FROM BATTERY --- (E5) 480V INPUT AND 480 V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201535---7 4 of 4 REVISION: DATE: 062504 A-18 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 127 Normally closed contact opens when output contactor closes. On Inverter Relay Return DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 164201535---8 1 of 5 REVISION: DATE: 062504 A-19 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 128 NOTE: Metal shields covering wiring terminals NOTES AND TERMINAL LOCATIONS must be removed or opened to gain access to terminals. DRAWING NO: SHEET: 164201535---8 2 of 5 REVISION: DATE: 062504 A-20 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 129 EPO contact is not used. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 164201535---8 3 of 5 REVISION: DATE: 062504 A-21 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 130 UPS is in normal operating mode. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 164201535---8 4 of 5 REVISION: DATE: 062504 A-22 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 131 NOTE: This switch must be a dedicated switch not tied into any other circuits. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 164201535---8 5 of 5 REVISION: DATE: 062504 A-23 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 132 Installation Information FRONT VIEW RIGHT SIDE VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 164201535---9 1 of 2 REVISION: DATE: 062504 A-24 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 133 CLARITY). TOP VIEW BOTTOM VIEW Dimensions are in millimeters and (inches) DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 164201535---9 2 of 2 REVISION: DATE: 062504 A-25 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 134 OPTIONAL REMOTE EMERGENCY POWER-OFF 3. Maximum wire size #14 AWG. Minimum wire size #18 AWG. DRAWING NO: SHEET: 164201535---10 1 of 1 REVISION: DATE: 062504 A-26 Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 135 Integrated Distribution Cabinetst, and Powerware-built battery cabinets, (individually and collectively, the “Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Powerware, a Warranted Item is defective and the defect is within the terms of this Warranty, Powerware‘s sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as...
  • Page 136 Warranty This page intentionally left blank. Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev A ®...
  • Page 138 *164201535A* 164201535 A...

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