Countershaft Reassembly - Suzuki GS1100G 1982 Service Manual

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3 4 5 SERVICING ENGINE
COUNTERSHAFT REASSEMBLY
Before installing the gears, wash and clean each
component with cleaning solvent,
EAUTION:
Always use
new
circlip
when
reassembling.
When installing 4th drive
gear
spacer, align the
oil hole of the outer countershaft and the spacer
of l
hole.
*
Mount the 4th
drive gear.
m
Install the lack washer
to
the spacer dogs.
Take special care so that the circlip is
correctly
installed, fit it to
the side where the
thrust is as
shown in
the figure.
Mount the 3rd drive gear on the outer coumer-
shaft.
Mount the circlip
and the Imk washer
@.
m
When installing 5th drive gear spacer
C @
,
align
the oil
hole o f the
outer countershaft and the
spacer oil hole.
Mount the 5th drive
gear
on the
spacer.
*
Sparingly apply
SUZU K l Moly Paste to the area
of the outer countershaft bore, 20 to
30
mm
from each end of the shaft. Oil
bearing surfaces
on
inner countershaft.
@
Mount the
2nd
drive gear on t h e outer counter
shaft, apply SUZVKl Moly Paste to both sur-
faces of the washer sparingly, and install the
washer.

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