Checking The Starter Motor - Yamaha STAR XVS95CE 2DX1 2014 Service Manual

EAS24790

CHECKING THE STARTER MOTOR

1. Check:
• Commutator
Dirt → Clean with 600 grit sandpaper.
2. Measure:
• Mica undercut "a"
Out of specification → Scrape the mica to the
proper measurement with a hacksaw blade
that has been grounded to fit the commutator.
Mica undercut (depth)
0.70 mm (0.03 in)
TIP
The mica of the commutator must be undercut to
ensure proper operation of the commutator.
3. Measure:
• Armature assembly resistances (commutator
and insulation)
Out of specification → Replace the starter
motor.
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a. Measure the armature assembly resistances
with the pocket tester.
Digital circuit tester
90890-03174
Model 88 Multimeter with ta-
chometer
YU-A1927
Armature coil
Commutator resistance "1"
Continuity (0.0050–0.0150 Ω at
20 °C (68 °F))
Insulation resistance "2"
No continuity (Above 1 MΩ at 20
°C (68 °F))
b. If any resistance is out of specification, re-
place the starter motor.
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5-63
ELECTRIC STARTER
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4. Measure:
• Brush length "a"
Out of specification → Replace the brush set
assembly.
Brush overall length
12.0 mm (0.47 in)
Limit
6.50 mm (0.26 in)
5. Measure:
• Brush spring force
Out of specification → Replace the brush set
assembly.
Brush spring force
6.025–6.515 N (614–664 gf,
21.69–23.45 oz)
6. Check:
• Gear teeth
Damage/wear → Replace the starter motor.
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