Installing The Starter Clutch; Installing The Generator - Yamaha STAR XVS95CE 2DX1 2014 Service Manual

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a. Install the starter clutch gear "1" onto the gen-
erator rotor "2" and hold the generator rotor.
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise "B", it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
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EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch
• Starter clutch bolts "1"
Starter clutch bolt
24 Nm (2.4 m·kgf, 17 ft·lbf)
LOCTITE®
TIP
While holding the generator rotor "2" with the
sheave holder "3", tighten the starter clutch
bolts.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
2 1
1
GENERATOR AND STARTER CLUTCH
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3
5-46
EAS24500

INSTALLING THE GENERATOR

1. Install:
• Generator rotor
• Washer
• Generator rotor bolt
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly seated in the key-
way of the crankshaft.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt "1"
Generator rotor bolt
90 Nm (9.0 m·kgf, 65 ft·lbf)
TIP
While holding the generator rotor "2" with the
sheave holder "3", tighten the generator rotor
bolt.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
3. Apply:
• Sealant
(onto the crankshaft position sensor lead
grommet)
Yamaha bond No. 1215
90890-85505
(Three Bond No.1215®)