Installing The Front Fork Legs - Yamaha STAR XVS95CE 2DX1 2014 Service Manual

TIP
• Before installing the front fork cap bolt, lubri-
cate its O-ring with grease.
• Temporarily tighten the front fork cap bolt.
• Tighten the front fork cap bolt specified torque,
when installing the front fork with upper brack-
et.
13.Install:
• Protector "1"
TIP
Align the projection "a" on the protector "1" with
the slot "b" in the outer tube.
1
EAS23050

INSTALLING THE FRONT FORK LEGS

The following procedure applies to both of the
front fork legs.
1. Install:
• Front turn signal/position light coupler "1"
• Front turn signal/position light
• Air temperature sensor (left side only)
• Air temperature sensor bracket (left side
only)
Air temperature sensor bracket
bolt
16 Nm (1.6 m·kgf, 12 ft·lbf)
TIP
Fit the front turn signal/position light coupler into
the slot "a" in the front turn signal/position light.
1
a
a
b
4-60
2. Install:
• Front fork leg "1"
Temporarily tighten the lower bracket pinch
bolts.
TIP
Make sure the inner tube end is flush with the top
of the upper bracket.
1
3. Tighten:
• Lower bracket pinch bolts
Lower bracket pinch bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
TIP
Tighten the lower bracket pinch bolts to specifi-
cation twice. Tighten the upper and lower bolts
alternately, starting with the upper bolts.
4. Tighten:
• Front turn signal/position light pinch bolt
• Front fork cap bolt
• Upper bracket pinch bolt
Front turn signal/position light
pinch bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front fork cap bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
Upper bracket pinch bolt
20 Nm (2.0 m·kgf, 14 ft·lbf)
EWA13680
WARNING
Make sure the brake hoses are routed prop-
erly.
FRONT FORK