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• Brake caliper cylinders "2"
Scratches/wear → Replace the brake caliper
assembly.
• Brake caliper body "3"
Cracks/damage → Replace the brake caliper
assembly.
• Brake fluid delivery passages
(brake caliper body)
Obstruction → Blow out with compressed air.
EWA1TP1003
WARNING
Whenever a brake caliper is disassembled,
replace the brake caliper piston dust seals
and brake caliper piston seals.
2. Check:
• Brake caliper bracket
Cracks/damage → Replace.
EAS22410
ASSEMBLING THE FRONT BRAKE CALIPER
EWA1TP1004
WARNING
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents as they will cause the brake caliper
piston dust seals and brake caliper piston
seals to swell and distort.
• Whenever a brake caliper is disassembled,
replace the brake caliper piston dust seals
and brake caliper piston seals.
Specified brake fluid
DOT 4
EAS22440
INSTALLING THE FRONT BRAKE CALIPER
1. Install:
• Front brake caliper "1"
(temporarily)
• Brake hose gaskets
• Front brake hose "2"
• Front brake hose union bolt "3"
New
Front brake hose union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
EWA13530
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-39.
ECA14170
NOTICE
When installing the brake hose onto the
brake caliper "1", make sure the brake pipe
"a" touches the projection "b" on the brake
caliper.
a
1
2. Remove:
• Front brake caliper
3. Install:
• Brake pad supports
• Brake pad spring
• Brake pad shims
(onto the brake pads)
• Brake pads
• Front brake caliper
Front brake caliper retaining bolt
27 Nm (2.7 m·kgf, 20 ft·lbf)
Front brake caliper bracket bolt
40 Nm (4.0 m·kgf, 29 ft·lbf)
Refer to "REPLACING THE FRONT BRAKE
PADS" on page 4-29.
4. Fill:
• Brake master cylinder reservoir
(with the specified amount of the specified
brake fluid)
Specified brake fluid
DOT 4
4-31
FRONT BRAKE
2
b
3
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