Engine - Yamaha STAR XVS95CE 2DX1 2014 Service Manual

ENGINE INSPECTION .................................................................................... 5-1
MEASURING THE COMPRESSION PRESSURE....................................5-1
ENGINE REMOVAL ........................................................................................5-3
INSTALLING THE EXHAUST PIPE .......................................................... 5-5
INSTALLING THE MUFFLER ...................................................................5-6
INSTALLING THE SHIFT ARM .................................................................5-9
ADJUSTING THE SHIFT PEDAL.............................................................. 5-9
INSTALLING THE HORN........................................................................5-11
REMOVING THE ENGINE ...................................................................... 5-14
INSTALLING THE ENGINE..................................................................... 5-14
CAMSHAFTS.................................................................................................5-16
REMOVING THE CAMSHAFTS AND ROCKER ARMS ......................... 5-19
CHECKING THE CAMSHAFTS ..............................................................5-20
CHECKING THE CAMSHAFT SPROCKETS .........................................5-21
CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS ........ 5-21
CHECKING THE TIMING CHAIN TENSIONERS ................................... 5-22
INSTALLING THE ROCKER ARMS AND CAMSHAFTS........................ 5-22
INSTALLING THE CYLINDER HEAD COVERS ..................................... 5-25
CYLINDER HEADS ....................................................................................... 5-26
REMOVING THE CYLINDER HEADS ....................................................5-27
CHECKING THE CYLINDER HEADS.....................................................5-27
INSTALLING THE CYLINDER HEADS...................................................5-27
VALVES AND VALVE SPRINGS.................................................................. 5-29
REMOVING THE VALVES...................................................................... 5-30
CHECKING THE VALVES AND VALVE GUIDES ..................................5-30
CHECKING THE VALVE SEATS ............................................................ 5-32
CHECKING THE VALVE SPRINGS........................................................ 5-33
INSTALLING THE VALVES .................................................................... 5-34
CYLINDERS AND PISTONS.........................................................................5-36
REMOVING THE PISTONS .................................................................... 5-37
CHECKING THE CYLINDERS AND PISTONS ...................................... 5-37
CHECKING THE PISTON RINGS........................................................... 5-38
CHECKING THE PISTON PINS..............................................................5-39
INSTALLING THE PISTONS AND CYLINDERS .................................... 5-40
GENERATOR AND STARTER CLUTCH......................................................5-42
REMOVING THE GENERATOR ............................................................. 5-45
REMOVING THE STARTER CLUTCH ...................................................5-45
CHECKING THE STARTER CLUTCH ....................................................5-45
INSTALLING THE STARTER CLUTCH .................................................. 5-46
INSTALLING THE GENERATOR............................................................ 5-46
INSTALLING THE GENERATOR COVER.............................................. 5-47

ENGINE

5