Drive Protection And Other Incoming Wiring - Carrier AquaEdge 19XR series Start-Up, Operation And Maintenance Instructions Manual

A United Technologies Company
TM
REFRIGERATION MACHINE
MODEL NUMBER
MACHINE
COMP'R
COOLER
CONDENSER
ECON
STOR TANK
RATED TONS
RATED iKW
REFRIGERANT
R-
COMPRESSOR MOTOR DATA
V O L T S / P H A S E / H E R T Z
RL AMPS
OLT AMPS
MAX FUSE/CIRCUIT BKR
MIN. CIRCUIT AMPACITY
TEST PRESSURE
DESIGN PRESSURE
CLR.WATER PRESSURE
COND.WATER PRESSURE
CARRIER CHARLOTTE
9701 OLD STATESVILLE ROAD
CHARLOTTE, NORTH CAROLINA 28269
MADE IN USA
PRODUCTION YEAR: 20XX
SAFETY CODE CERTIFICATION
THIS UNIT IS DESIGNED,CONSTRUCTED,
AND TESTED IN CONFORMANCE WITH
ANSI/ASHRAE 15 (LATEST REVISION),
SAFETY CODE FOR MECHANICAL
REFRIGERATION.
THE COMPRESSOR MOTOR CONTROLLER
AND OVERLOAD PROTECTION MUST BE
IN ACCORDANCE WITH CARRIER
SPECIFICATION Z-415.
CHILLER ID NAMEPLATE — CONSTANT SPEED CHILLER
a19-1882
a19-1883
VFD ENCLOSURE
NAMEPLATE
Fig. 36 — Machine Electrical Data Nameplates
DRIVE PROTECTION AND OTHER INCOMING
WIRING
1. Verify that the branch disconnects or other local discon-
nects are open and properly tagged out.
SERIAL NO.
LBS. KGS.
CHARGED
A C
LR AMPS Y-
LR AMPS D-
PSI KPA
PSI KPA
PSI KPA
PSI KPA
a19-1881
19XR05009801
CHILLER ID NAMEPLATE —
VFD-EQUIPPED CHILLER
2. Verify that the branch circuit protection and AC input
wiring to the VFD are in accordance with NEC/CEC
(National Electrical Code/California Energy Commis-
sion) and all other local codes.
3. Verify that the fuses are per the field wiring diagram.
4. Verify that the incoming source does not exceed 85 kA.
5. Verify the power lugs in the VFD and branch protection
are properly secured. Inspect the ground cable and ensure
it is properly connected at the branch and to the ground
lug in the VFD.
6. Verify the conduit for the power wiring in securely con-
nected to the VFD flanged cover and runs continuously to
the branch protection.
7. Verify that the incoming and outgoing wires have been
properly connected inside of the line reactor enclosure if a
separate line reactor has been added to the chiller.
8. Ensure the control and signal wires connected to the
chiller controller or the VFD are in separate conduit.
VFD Cooling System Leak Inspection
1. Check for leaks on the refrigerant cooling flange connec-
tions to the VFD enclosure.
2. Check for leaks on all tubing internal to the VFD enclo-
sure, the tubing flair connection to the VFD module and
the TXV valve.
Power Up Verification
1. Inspect control wiring inside the VFD and verify the in-
tegrity of the connections between the integrated starter
module (ISM) and the VFD module.
2. Close the control power switch in the VFD enclosure.
3. Close the oil pump power switch inside the VFD
enclosure.
4. Verify the VFD disconnect switch is in the open position.
5. Close and latch the doors of the VFD enclosure.
6. Apply power to the VFD enclosure. Remove lock outs
and close all disconnects.
7. Verify that the ICVC display powers up and goes to the
default screen.
8. Close the VFD disconnect switch.
The VFD is configured to attempt an automatic reset of mi-
nor faults every 30 seconds. After a total of 10 failed attempts
to reset a fault, the fault code will be shown and the VFD will
be disabled.
ICVC Parameters for VFD — The chiller controller must have
its job specific parameters set as defined by the job sheet or
installed nameplates. Below are the job specific parameters
that must be set:
To access the ISM_CONF screen:
1. Press .
ENTER
2. Press
SERVICE
3. Enter the password 1111.
4. Select ISM (CONFIG STARTER DATA)
77
.