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Service Manual
Repair Procedures
17 Lubricate the teeth of the drum gear and the
pinion nut that meshes with the drum gear with
multi-purpose grease.
Bodily Injury Hazard.
Overlubrication of the ratchet
pawl may result in oil coming
in contact with the surface
of the winch brake leading to an
unsafe working condition. Do not
allow any oil on the brake or
pressure plate.
18 Install the winch assemble onto the end frame
with the handle facing out.
19 Rotate the drum so that the two square cable
keeper holes are at the top. Install the cable
keeper clip to the outside of the drum with the
two carriage bolts coming through from the
inside. Install the lock washers and nuts finger
tight. Do not tighten.
One-speed Winc h Ass embly - AN SI
26
20 Route the end of the cable around the winch
drum and out through the remaining hole on
the inner side wall of the drum.
1 outer frame winch mount
2 cable
3 winch drum
4 cable keeper clip
21 Insert the end of the cable under the cable
keeper clip approximately 1/2 inch / 13 mm
and tighten the cable keeper clip fasteners.
22 While holding the cable tight on the drum,
rotate the drum and spool the cable onto the
drum evenly.
Super Straddle
September 2016
Component damage hazard. Be
sure the cable winds onto the
winch drum evenly.
Part No. 115429
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