Winch; One-Speed Winch - Genie Super-Straddle Service Manual

Service Manual
Repair Procedures

Winch

4-1 4-1 One-s peed Winc h

One-speed Winch

How to Disassemble a One-speed
Winch
Bodily injury hazard. Cables
can fray. Always wear adequate
hand protection when handling
cable.
Note: Refer to the illustration on page 27 for an
exploded view of an ANSI winch, and page 28 for
an exploded view of a CE winch.
1 Fully lower the straddle frame.
2 Remove the cable retaining fastener from the
winch drum and set the fasteners to the
side. Remove the cable from the winch drum.
3 Remove the handle retaining
fasteners.Remove the handle from the pinion
shaft. Set the handle and the fasteners to the
side.
4 Remove the drum bolt and lock nut. Remove
the winch drum, drum cover and drum spacer
from the winch. Set all parts to the side.
5 Remove the lock nut from the pinion shaft by
holding the shaft at the flattened portion of the
threads.
Component damage hazard. Be
careful not to damage the threads
while holding the pinion shaft.
6 Remove the retaining ring from the pinion
shaft.
24
7 Slide the pinion shaft towards the small pinion
bushing and remove the pinion plate, thrust
washer, ratchet gear, friction disk and pinion
gear. Slide the pinion shaft through and out
the large pinion bushing.
8 Remove the pinion bushings. Use a soft metal
drift equal to the outside diameter of the
bushing and tap with a rubber mallet.
9 Remove fasteners securing the winch housing
to the end frame and remove the winch
housing from the end frame. Set housing and
fasteners to the side.
Super Straddle
September 2016
Component damage
hazard. Place a block in between
the walls of the winch housing to
prevent the housing from bending
while removing the bushings.
Part No. 115429