Related Manuals for Jackson crew series
Summary of Contents for Jackson crew series
- Page 1 INSTALLATION, OPERATION, AND SERVICE MANUAL CREW SERIES CONVEYOR DISHMACHINES ® CREW Manual • Rev N • 07610-003-78-18 • Issued: 07-27-10 • Revised: 8-22-16 ®...
- Page 3 The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service.
- Page 4 Rinse paddle switch operation. 8177 Initial release of 66" units, 44" Steam units & 66" Steam units. 06-30-11 Initial release of 23" & 30" unhooded side loaders. 03-28-13 Changed Jackson logo. 08-12-13 8271 Added door magnet cover. Added Blower/Dryer option. 01-31-14 Updated control box.
- Page 5 GUIDES SYMBOLS - risk of injury to personnel. WARNING - risk of damage to equipment. CAUTION - risk of electrical shock. - caustic chemicals. - reference data plate. - lockout electrical power. - important note. NOTICE ABBREVIATIONS & ACRONYMS ANSI - American National Standards Institute CFM - Cubic Feet per Minute GHT - Garden Hose Thread GPM - Gallons per Minute...
- Page 7 Chemical-sanitizing rack conveyer machine. STEAM-HEATED MODELS: CREW ® CREW ® Steam-cleaning rack conveyer machine. Jackson WWS, Inc. provides technical support for all of dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff.
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Page 8: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS Machine Dimensions ........................1 Side-Loader Dimensions ......................5 Steam Booster Heater Dimensions ....................6 Blower/Dryer Option Dimensions....................7 Operating Parameters ........................8 Electrical Requirements ......................10 INSTALLATION Installation Instructions ......................13 External Device Wiring ......................17 Curtain Installation ........................18 Drain Quench Kit........................19 Operating Instructions ......................21 Delime Instructions ........................23 MAINTENANCE Troubleshooting ........................24... - Page 9 TABLE OF CONTENTS PARTS Rinse Paddle Assemblies ......................49 Drain Assembly Parts .......................50 Covers, Guards & Panels ......................51 Brackets ............................52 Miscellaneous Parts ........................53 Ventilation Cowl Parts .......................54 Ventilation Cowl for Unhooded Side-Loader ................55 Drive Assembly .........................56 Side-Loaders ..........................58 Side-Loader Drive Linkage .......................60 Steam Heating Coil Assembly ....................62 Booster Heater Option (Electric) ....................63 Booster Heater Option (Steam) ....................64...
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Page 10: Specifications
44" MACHINE DIMENSIONS SPECIFICATIONS 44" LEFT-TO-RIGHT NOTE 1: THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE. NOTE 2: VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 51-1/2" TO 54". ... - Page 11 44" MACHINE DIMENSIONS SPECIFICATIONS 44" RIGHT-TO-LEFT NOTE 1: THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE. NOTE 2: VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 51-1/2" TO 54". 4 in ...
- Page 12 66" MACHINE DIMENSIONS SPECIFICATIONS 66" LEFT-TO-RIGHT NOTE 1: THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE. W3*** SAN** NOTE 2: VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73-1/2"...
- Page 13 66" MACHINE DIMENSIONS SPECIFICATIONS 66" RIGHT-TO-LEFT NOTE 1: THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL W3*** DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE. SAN** NOTE 2: VENTILATION DUCT ADAPTERS ARE 4 in ADJUSTABLE FROM 73-1/2"...
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Page 14: Side-Loader Dimensions
SIDE-LOADER DIMENSIONS SPECIFICATIONS 23" R-L UNHOODED 23" L-R UNHOODED SIDE-LOADER SIDE-LOADER 30.32 30.32 29.00 29.00 16.35 16.35 23.00 23.00 DIMENSION IS 30.00" FOR THE DIMENSION IS 30.00" FOR THE 30" UNHOODED SIDE-LOADER 30" UNHOODED SIDE-LOADER ADJUSTABLE VENTILATION ADJUSTABLE VENTILATION DUCT ADAPTER DUCT ADAPTER VENTILATION SCOOP VENTILATION SCOOP... -
Page 15: Steam Booster Heater Dimensions
STEAM BOOSTER HEATER DIMENSIONS SPECIFICATIONS 33.69 20 1 4 in 10 1 8 in 1 3 4 in 3 3 8 in 7 1 2 in 19 3 8 in 8 5 8 in 8 7 8 in 20 1 8 in 22 in 22 in ... -
Page 16: Blower/Dryer Option Dimensions
BLOWER/DRYER OPTION DIMENSIONS SPECIFICATIONS WITH 44" DISHMACHINE 48.07 25.50 ELECTRICAL CONNECTION 9.00 102.07 WITH 66" DISHMACHINE 48.07 Machine Dimensions: Height 72.5" Width 48" Depth 30.625" Wall Clearance: Height 19.75" Width 21" Shipping Weight: 750lbs. Shipping Size: 25.50 Length 77" Depth 41"... -
Page 17: Operating Parameters
OPERATING PARAMETERS SPECIFICATIONS Model Designation: 44" 66" 44" STEAM 66" STEAM Operating Capacity: Racks per Hour Dishes per Hour 3488 3488 3488 3488 Glasses per Hour 7848 7848 7848 7848 Tank Capacity (Gallons): Wash Tank 35.6 35.6 35.6 35.6 Pre-Wash Tank 15.8 15.8 Electrical Loads (as applicable):... - Page 18 OPERATING PARAMETERS SPECIFICATIONS Model Designation: 44" 66" 44" STEAM 66" STEAM HOT WATER SANITIZING Water Temperatures (°F): Pre-Wash Temperature (recommended) 110-140 110-140 Minimum Wash Temperature Incoming Rinse Temperature Incoming Water Temperature 12 kW Booster 18 kW Booster No Booster CHEMICAL SANITIZING Water Temperatures (°F): Pre-Wash Temperature (recommended) 110-140...
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Page 19: Electrical Requirements
ELECTRICAL REQUIREMENTS SPECIFICATIONS All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get the exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, state, territorial, and national codes. - Page 20 ELECTRICAL REQUIREMENTS SPECIFICATIONS 44" with 15 kW Wash Heater Wash Drive Wash Total Volts Phase Freq Motor Motor Heater Load Amps Amps Amps 10.0 72.1 83.9 10.0 *59.9 71.7 10.0 62.5 74.3 41.6 51.3 *34.6 44.1 36.1 45.6 **17.3 22.1 18.1 22.9 44"...
- Page 21 ELECTRICAL REQUIREMENTS SPECIFICATIONS 66" with 18 kW Wash Heater Pre-Wash Wash Drive Wash Total Volts Phase Freq Motor Motor Motor Heater Load Amps Amps Amps Amps 10.2 10.0 86.5 108.5 10.0 *71.9 93.1 10.0 75.0 96.2 50.0 66.5 *41.5 57.47 43.4 59.3 **20.8...
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Page 22: Installation Instructions
INSTRUCTIONS INSTALLATION VISUAL Before installing the unit, check the packaging and the machine for damage. Damaged packaging might be an indication there is possible damage to the product. If there is INSPECTION any type of damage to both the packaging and the unit, DO NOT THROW AWAY THE PACKAGING. - Page 23 INSTRUCTIONS INSTALLATION CONNECTING The drain for the unit is a gravity discharge drain. All piping to the machine drain must be a minimum 1-1/2” NPT AND MUST NOT BE REDUCED. There must also be an air gap THE DRAIN LINE between the machine drain line and the floor sink or drain.
- Page 24 INSTRUCTIONS INSTALLATION DISHMACHINE The dishmachine should be located with an adequate exhaust hood or ventilation system VENTILATION with provisions for venting. This is essential to permit efficient removal of the condensation exhaust. Ensure the exhaust system is acceptable in accordance with applicable codes and standards.
- Page 25 INSTRUCTIONS INSTALLATION DETERGENT INJECTION POINT. ANOTHER BULKHEAD PLUG IS PROVIDED ON THE LEFT SIDE OF THE UNIT ADJUSTABLE BULLET FEET BULKHEAD OPENING FOR CONDUCTIVITY PROBE 1-1/2" NPTF DRAIN CONNECTION SHOWN FROM REAR OF LEFT TO RIGHT UNIT. RIGHT TO LEFT UNIT IS MIRRORED CHEMICAL TUBE BOOSTER HEATER INSERTION POINT...
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Page 26: External Device Wiring
EXTERNAL DEVICE WIRING INSTALLATION Electrical connection points for table limit switch, ventilation fan signal, and chemical dispensing systems. Signal board is located in the main control box behind the lower dress panel. Wiring Diagram Vent Fan Primary Load CAUTION Contactor Do NOT connect Supplied by Customer Connect... -
Page 27: Curtain Installation
CURTAIN INSTALLATION INSTRUCTIONS INSTALLATION The unit has decals marking the curtain locations inside the machine, starting at the load end and ending at the unload end. The illustrations below indicate the size of the curtain to be placed on the curtain hooks provided. -
Page 28: Drain Quench Kit
DRAIN QUENCH KIT INSTRUCTIONS INSTALLATION WARNING • This kit should only be installed by qualified service personnel to reduce the risk of electric shock, serious injury, or fire. A plumbing permit and the services of a licensed plumber and electrician might be required in some areas. •... - Page 29 DRAIN QUENCH KIT INSTRUCTIONS INSTALLATION 3. Connect user-supplied 115V cord (from facility power) into solenoid box as shown below: DRAIN QUENCH SYSTEM CAUTION Power cannot be taken from the machine! 4. Connect cold water to inlet side of solenoid valve. 5.
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Page 30: Operating Instructions
INSTRUCTIONS OPERATION PREPARATION Before operating the unit, verify the following: • The drain stopper is installed. • The strainers are installed. • The pawl bar is installed and secure. • The actuator switches move with relative freedom and do not bind. •... - Page 31 INSTRUCTIONS OPERATION OPERATIONAL Operators should periodically review the following items while the machine is operating. These items are important for operating the machine in an INSPECTION efficient manner. • Review wash and rinse temperatures and compare to the minimums on the data plate. •...
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Page 32: Delime Instructions
DELIME INSTRUCTIONS OPERATION To proceed with the delime operation, fill the dishmachine with the amount of delime solution recommended by the chemical supplier. The tank capacities of the machine can be found in the Specifications section of this manual. After the chemicals are added, perform the following steps: 1. -
Page 33: Maintenance
TROUBLESHOOTING MAINTENANCE PLC TROUBLESHOOTING: Green LED lights are 24VDC power supply immediately to the left of the PLC. illuminated on the PLC when in operation. The POWER, If the RUN light is still off, replace the PLC. OK, and RUN lights indicate that 24VDC power is available to the PLC and that it is functioning properly. - Page 34 TROUBLESHOOTING MAINTENANCE PLC1 PLC2 LIGHT CONFIGURATION LIGHT CONFIGURATION INPUTS INPUTS OUTPUTS OUTPUTS INPUTS: INPUTS: INPUTS: INPUTS: 1. ON/OFF BUTTON 1. LOWER PRE-WASH FLOAT SWITCH (66 UNITS ONLY) 2. DOOR SWITCH SAFETY INTERLOCKS 2. UPPER PRE-WASH FLOAT SWITCH (66 UNITS ONLY) 1.
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Page 35: Parts
CONTROL BOX COMPONENTS PARTS All operational relays use green LED-indicating lights to verify proper operation. These relays are mounted immediately to the right of the motor contactors. Please refer to the illustration at right. PLC2 PLC1 3MOL 1MOL 2MOL The illustration above depicts the components of a 66" electrically-heated unit with the booster heater option. Component quantities and part numbers might vary for different units. - Page 36 CONTROL BOX COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER Contactor, 24VDC, 3 Pole (Used on 3-Phase Units) 05945-003-75-02 Contactor, 24VDC, 4 Pole (Used on 1-Phase Units) 05945-003-73-22 Contactor, Drive Motor 05945-003-75-22 Contactor, Wash Pump 05945-003-75-22 Contactor, Pre-Wash Motor (66" Units Only) 05945-003-75-22 Relay, Vent Fan 05945-003-76-34...
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Page 37: Overloads
OVERLOADS PARTS WASH MOTORS: Overloads are specified for 3-phase units only. For GE brand MT03* series overloads, the process for setting is as follows: • Determine the Full Load Amps for the wash motor. • Set the overload at the closest setting without going over for the FLA of the motor. •... -
Page 38: Miscellaneous Electrical Components
MISCELLANEOUS ELECTRICAL COMPONENTS PARTS DESCRIPTION PART NUMBER Fitting, 1", 90 Degree Hub (2 per 44" Units; 1 per 66" Units) 05975-003-77-44 Fitting, 1" Straight Hub (1 per 66" Units) 05975-003-88-01 Fitting, 3/4" STR QT 05975-003-77-46 Fitting, 3/4" 90 Degree QT 05975-003-77-45 Fitting, 1/2"... -
Page 39: Wash Heater & Heater Shroud Assemblies
WASH HEATER & HEATER SHROUD ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Heater Shroud Weldment Lower 05700-003-74-21 Heater Shroud Weldment Upper 05700-003-74-24 Gasket, Suction Casting 05330-003-75-89 Gasket, Pump Suction 05330-003-75-87 Gasket, Heater 05330-200-02-70 Heater Box Rails 05700-003-74-72 Wash Pump Suction Weldment 05700-003-77-63 Washer, S/S 05311-174-01-00... -
Page 40: Pump Suction Assembly
PUMP SUCTION ASSEMBLY PARTS USED ON ALL PRE-WASH TANKS AND ALL STEAM-HEATED TANKS ITEM DESCRIPTION PART NUMBER Gasket, Suction Casting 05330-003-75-89 Gasket, Pump Suction 05330-003-75-87 Pre-Wash Pump Suction Weldment 05700-003-82-27 Strainer, Pre-Wash Pump 05700-003-81-28 07610-003-78-18-N... -
Page 41: Wash Heaters
WASH HEATERS PARTS VOLTAGE PHASE PART NUMBER CONTACTOR 04540-121-68-45 05945-003-73-22 04540-121-68-46 05945-003-73-22 04540-121-68-45 05945-003-75-02 04540-121-68-46 05945-003-75-02 04540-121-68-47 05940-003-75-02 04540-121-79-30 05945-003-73-22 04540-121-79-31 05945-003-73-22 04540-121-79-30 05945-003-75-02 04540-121-79-31 05945-003-75-02 04540-121-79-32 05945-003-75-02 SERVICE NOTES: When replacing wash heaters it is highly recommended to change the gasket also. Once installed, gaskets become compressed and are subject to extreme temperature changes. -
Page 42: Door Assembly
CONTROL# ORIG R.M.I. NO: PART TO BE FREE FROM ALL BURRS AND SHARP EDGES THIS PRINT IS THE PROPERTY OF JACKSON WWS,INC. AND IS SUBJECT TO RECALL AND DO NOT SCALE DRAWING End Piece, Door Left Side 09330-003-73-84 RETURN ON DEMAND. ANY USE, DISCLOSURE , REPRODUCTION, DUPLICATION, TRACING,... -
Page 43: Pre-Wash Door Assembly
R.M.I. NO: PART TO BE FREE FROM ALL BURRS AND SHARP EDGES RELE THIS PRINT IS THE PROPERTY OF JACKSON WWS,INC. AND IS SUBJECT TO RECALL AND DO NOT SCALE DRAWING RETURN ON DEMAND. ANY USE, DISCLOSURE, REPRODUCTION, DUPLICATION, TRACING,... -
Page 44: Door Spring Assembly
DOOR SPRING ASSEMBLY PARTS DOOR SPRING ASSEMBLY 05700-003-77-49 44" Wash doors use 2 assemblies 22" Pre-Wash doors use 1 assembly ITEM DESCRIPTION PART NUMBER Casting, Door Spring Mount 09515-003-73-78 Spring, Door 05315-002-67-29 Spindle, Door Spring 05700-002-67-28 Pin, Door Spring 05700-002-83-55 Door Spring Bracket Weldment 05700-003-74-10 Washer, 1/4"... -
Page 45: Plumbing Assembly, Main Water Inlet
PLUMBING ASSEMBLY, MAIN WATER INLET PARTS The opposite end of this hose connects to the Wash Tank Fill Assembly. The opposite end of this hose connects to the Final Rinse Assembly. For units with the Booster Heater Option, this hose connects to the Booster Heater Inlet. -
Page 46: Wash Tank Fill Assembly
WASH TANK FILL ASSEMBLY PARTS The hose from the Main Water Inlet Plumbing connects to this solenoid valve. ITEM DESCRIPTION PART NUMBER Elbow, 90 Degree, 1/2" Brass 04730-206-08-00 Vacuum Breaker, 1/2" 04820-003-06-13 Vacuum Breaker Repair Kit 06401-003-06-23 Nipple, 1/2" Close, Brass 04730-207-15-00 Gasket, Rinse Manifold 05330-003-75-91... -
Page 47: Pre-Wash Tank Fill Assemblies
PRE-WASH TANK FILL ASSEMBLIES PARTS STANDARD PRE-WASH FILL PLUMBING PRE-WASH FILL PLUMBING WITH OPTIONAL COLD WATER FILL ITEM DESCRIPTION PART NUMBER Tube Weldment, Tank Fill 05700-003-76-81 Gasket, Rinse Manifold 05330-003-75-91 4 (6)* Locknut, 1/4"-20 Hex w/Nylon Insert 05310-374-01-00 Tank Fill Injector Weldment 05700-003-76-84 Elbow, 90 Degree, 1/2"... -
Page 48: Wash Manifold & Arm Assembly
WASH MANIFOLD & ARM ASSEMBLY PARTS Mechanical Pump Seal 05330-002-34-22 07610-003-78-18-N... - Page 49 WASH MANIFOLD & ARM ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Pump & Motor Assembly See Table Below Gasket, Pump Suction 05330-003-75-87 Gasket, Pump Discharge 05330-003-75-88 Hose Clamp, Range 2-9/16" to 3-1/2" 04730-003-15-40 Hose, Wash Pump Discharge 05700-003-77-62 (L-R Machines) Lower Manifold 05700-003-74-29 (R-L Machines) Lower Manifold 05700-003-74-28...
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Page 50: Pre-Wash Manifold & Arm Assemblies
PRE-WASH MANIFOLD & ARM ASSEMBLIES PARTS ILLUSTRATES PARTS FOR A LEFT TO RIGHT PRE-WASH ILLUSTRATES PARTS FOR A RIGHT TO LEFT PRE-WASH Mechanical Pump Seal 05330-002-34-22 07610-003-78-18-N... - Page 51 PRE-WASH MANIFOLD & ARM ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Pump & Motor Assembly See Table Below Gasket, Pump Suction 05330-003-75-87 Gasket, Pump Discharge 05330-003-75-88 Hose Clamp, Range 2-9/16" to 3-1/2" 04730-003-15-40 Hose, Wash Pump Discharge 05700-003-77-62 Lower Manifold (L-R Units) 05700-003-81-54 Lower Manifold (R-L Units) 05700-003-81-79...
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Page 52: Rinse Assembly
RINSE ASSEMBLY PARTS RINSE INJECTOR CONNECTIONS P: PRESSURE SWITCH S: SANITIZER NOTE 2 NOTE 1 R: RINSE AID 07610-003-78-18-N... - Page 53 RINSE ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Elbow, 90 Deg., 1/2" Brass 04730-206-08-00 Vacuum Breaker, 1/2" 04820-003-06-13 Upper Rinse Arm 05700-003-76-02 Lower Rinse Arm 05700-003-76-04 Rinse Manifold 05700-003-76-79 Rinse Injector (L-R Units) 05700-003-76-82 (R-L Units) 05700-003-76-83 Nipple, 1/2" Close Brass 04730-207-15-00 Valve, Ball Test Cock, 1/4"...
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Page 54: Pawl Bar Assemblies
PAWL BAR ASSEMBLIES PARTS TYPICAL PAWL DOG WITH HARDWARE PAWL BAR WELDMENT FOR ALL 66" UNITS PAWL BAR WELDMENT AND PAWL DOGS ARRANGED FOR ALL 66" UNITS PAWL BAR WELDMENT FOR ALL 44" UNITS PAWL BAR WELDMENT AND PAWL DOGS ARRANGED FOR ALL 44"... -
Page 55: Pawl Bar Bracket Assembly
PAWL BAR ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Pawl Bar Bracket Weldment 05700-003-74-39 Screw, 1/4-20 x 1-3/4" Hex Head 05305-274-10-00 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00 Washer, S/S 05311-174-01-00 Roller, Bracket Rod 05700-011-68-16 Shaft, Roller, 3/8" x 1.13" 05700-011-68-14 Pawl Bar Roller Replacement Kit (comes with # 2, 3, 5 &6) 06401-003-11-80 07610-003-78-18-N... -
Page 56: Pawl Bar Gutter Assembly
PAWL BAR GUTTER ASSEMBLY PARTS Drive Rod Hole Cover 05700-003-75-68 Pawl Bar Drive Linkage 09515-021-87-73 ITEM DESCRIPTION PART NUMBER Top Guide Block 05700-011-69-49 Bottom Guide Block 05700-011-69-50 Pawl Bar Gutter Weldment 05700-021-66-86 Drive Gutter Gasket (not shown) 05330-011-68-55 Gutter Weldment Replacement Kit (w/Hardware) 06401-003-09-95 Guide Block Replacement Kit 06401-003-10-15... -
Page 57: Rack Paddle Assembly
RACK PADDLE ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Rack Paddle Weldment 05700-003-76-71 Bumper, Rack Paddle 09330-003-74-82 Screw, 1/4-20 x 7/8" S/S 05305-274-05-00 Locknut, 1/4-20 Low Profile w/Nylon Insert 05310-374-02-00 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00 Screw, 1/4-20 x 2-3/4" Hex Head 05305-003-31-63 Magnet 05930-003-31-63... -
Page 58: Rinse Paddle Assemblies
RINSE PADDLE ASSEMBLY PARTS RINSE PADDLE WELDMENT FOR RIGHT-TO-LEFT UNITS (All other parts are the same regardless of direction) RINSE PADDLE ASSEMBLY FOR LEFT-TO-RIGHT UNITS ITEM DESCRIPTION PART NUMBER Rinse Paddle Weldment (Left-to-Right) 05700-003-81-91 (Right-to-Left) 05700-003-81-96 Stud, 1/4-20 x 8.50" Long, S/S, Double Ended Thread 05306-003-76-31 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00... -
Page 59: Drain Assembly Parts
DRAIN ASSEMBLY PARTS THIS CONFIGURATION IS USED FOR THE 44" UNIT WASH TANK AND THE 66" UNIT PRE-WASH TANK AND IS THE OVERFLOW TO THE DRAIN THIS CONFIGURATION IS USED FOR THE 66" UNIT WASH TANK AND ACTS AS A STOPPER ITEM DESCRIPTION PART NUMBER... -
Page 60: Covers, Guards & Panels
ORIG DATE PART TO BE FREE FROM ALL BURRS AND SHARP EDGES THIS PRINT IS THE PROPERTY OF JACKSON WWS,INC. AND IS SUBJECT TO RECALL AND DO NOT SCALE DRAWING UP 90° RETURN ON DEMAND. ANY USE, DISCLOSURE, REPRODUCTION, DUPLICATION, TRACING,... -
Page 61: Brackets
BRACKETS PARTS Start Switch Bracket Limit Switch Bracket 05700-003-74-65 05700-021-71-18 Upper Drive Support Bracket 05700-003-77-18 Fill Tube Bracket 05700-003-79-55 Lower Drive Support Bracket 05700-003-77-19 Conduit Bracket 05700-003-77-87 Panel Bracket, Right 05700-003-78-14 Float & Standpipe Bracket Assembly 05700-003-81-87 Cover, Door Magnet 05700-004-07-38 Panel Bracket, Left 05700-003-78-13... -
Page 62: Miscellaneous Parts
MISCELLANEOUS PARTS PARTS Front Rack Rail Rear Rack Rail 05700-003-79-09 (44" L-R) 05700-003-77-54 (44" Units) 05700-003-79-09 (44" R-L) 05700-003-80-57 (66" Units) 05700-003-81-93 (66" L-R) 05700-003-81-89 (66" R-L) Curtain Bracket, End 05700-003-77-60 Curtain Bracket, Middle 05700-003-77-61 Door Latch Assembly 05700-003-75-76 Strainer, Wash Tank 05700-003-74-31 Strainer, Pre-Wash Tank 05700-003-80-75... -
Page 63: Ventilation Cowl Parts
VENTILATION COWL PARTS ITEM DESCRIPTION PART NUMBER Ventilation Cowl 05700-003-77-50 Ventilation Cowl, Left Side (for Door Accent Panel option) 05700-003-75-77 Ventilation Cowl, Right Side (for Door Accent Panel option) 05700-003-75-78 Ventilation Scoop 05700-003-75-74 Ventilation Duct Adapter 05700-003-75-73 Damper, Ventilation Scoop 05700-003-74-76 Curtain Hook 05700-003-17-98... -
Page 64: Ventilation Cowl For Unhooded Side-Loader
VENTILATION COWL - UNHOODED SIDE-LOADER OPTION PARTS To attach the curtain and rod to the Ventilation Cowl, STEP 1 ensure that the curtain is oriented as depicted and STEP 3 follow the steps below: This illustration 1. Insert the rod into the hole at the rear of the depicts the Ventilation Cowl. -
Page 65: Drive Assembly
DRIVE ASSEMBLY PARTS 07610-003-78-18-N... - Page 66 DRIVE ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Hub, Drive 05700-011-67-97 Bearing, Roller 03120-011-71-81 Gear, 50/1 Drive Motor 06105-011-71-88 Coupling & Expansion Legs Weldment 05700-021-67-50 Block, Pillow 03120-021-71-87 Drive Support Weldment 05700-003-75-61 Socket, Drive 05700-021-67-39 Plate, Spacer 05700-011-67-58 Plate, Drive Rod 05700-021-67-42 Spring, Drive 05315-011-83-51...
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Page 67: Side-Loaders
SIDE-LOADERS PARTS DETAIL A This illustration depicts a 23" Right to Left Unhooded Side-Loader. Differences in parts for the 23" Left to Right and both directions of the 30" Side-Loaders are reflected in the parts list. *NOTE *NOTE *NOTE: Order lengths of Hose or Conduit by measuring the lengths in the field and add any additional 1 foot to ensure any custom cut lengths are accounted for. - Page 68 SIDE-LOADERS PARTS This illustration depicts a 23" Right to Left Unhooded Side-Loader. Differences in parts for the 23" Left to Right and both directions of the 30" Side-Loaders are reflected in the parts list. DETAIL B 07610-003-78-18-N...
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Page 69: Side-Loader Drive Linkage
SIDE-LOADERS PARTS ITEM DESCRIPTION PART NUMBER Tub Weldment, 23" Side-Loader L-R 05700-003-84-59 Tub Weldment, 23" Side-Loader R-L 05700-003-84-58 Tub Weldment, 30" Side-Loader L-R 05700-003-88-46 Tub Weldment, 30" Side-Loader R-L 05700-003-88-39 Rack Support L-R 05700-003-90-00 Strainer 05700-021-85-10 Pawl Bar Drive Linkage (see side-loader drive linkage page) 05700-003-84-78 Actuator Switch Assembly 06401-003-89-96... - Page 70 SIDE-LOADER DRIVE LINKAGE PARTS ITEM DESCRIPTION PART NUMBER Pawl Bar, Side-Loader 05700-021-86-88 Drive Linkage, Side-Loader 05700-001-99-16 Pawl Dog w/Wing 05700-021-86-79 Locknut, 3/8-16 w/Nylon Insert 05310-011-72-55 Bolt, 3/8-16 x 1-3/4" Long Hex Head 05306-011-36-94 Spacer, Pawl Bar Dog 05700-011-71-45 Screw, 1/4-20 x 1" Long Hex Head 05305-274-27-00 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00...
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Page 71: Steam Heating Coil Assembly
STEAM-HEATING COIL ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Steam Coil Weldment 05700-003-83-70 Steam Coil Spacer Weldment 05700-003-83-33 Plate, Steam Coil Spacer 05700-003-83-32 Sleeve, 1/4" x 5/8" Long 05700-003-83-35 Bolt, 1/4-20 x 1-1/4 Hex Head 05305-274-22-00 Locknut, 1/4-20 Low Profile w/Nylon Insert 05310-374-02-00 Bracket, Steam Coil Adjustment 05700-003-83-79... -
Page 72: Booster Heater Option (Electric)
BOOSTER HEATER OPTION (ELECTRIC) PARTS This hose connects to the Main Inlet Plumbing solenoid valve. This hose connects to the Final Rinse Plumbing. *For Booster Heater service parts not listed here, reference the Hatco Booster Manual. To access the manual: Go to www.jacksonwws.com Click "Conveyor Type"... -
Page 73: Booster Heater Option (Steam)
BOOSTER HEATER OPTION (STEAM) PARTS ITEM DESCRIPTION PART NUMBER Steam Booster Heater, ST-T120 04420-002-43-94 U-Bolt, 1/2-13 Thread, Zinc Coated 05306-002-89-27 Steam Trap, 3/4" 06680-500-02-77 Nipple, Close 3/4" Black Iron 04730-907-01-00 Union, 3/4" Black Iron 04730-912-01-00 07610-003-78-18-N... - Page 74 BOOSTER HEATER OPTION (STEAM) PARTS ITEM DESCRIPTION PART NUMBER Elbow, 90 Deg. 3/4" Black Iron 04730-906-10-34 Reducer, 1-1/2" x 3/4" Black Iron 04730-002-36-81 Platform, J120 Steam Booster 05700-002-36-72 Regulating Valve, 3/4" 04820-100-01-06 Nipple, 3/4" x 6" Long Brass 05700-001-26-74 Elbow, 90 Deg. 3/4" Brass 04730-206-13-00 Nipple, 3/4"...
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Page 75: Blower/Dryer Option, Machine Assembly
BLOWER/DRYER OPTION: MACHINE ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Cover, Blower Assembly 05700-004-01-97 Ventilation Duct Adapter, Weldment 05700-003-75-73 DOOR ASSEMBLY, BLOWER 05700-004-00-32 PANEL WELDMENT, EXHAUST TOP 05700-004-00-61 PANEL, BLOWER TUB SIDE RIGHT 05700-004-03-93 Panel, Front Dress 05700-004-01-99 Panel, Blower Hood, Back (not shown) 05700-004-04-38 Panel, Blower Tub Rack (not shown) 05700-004-03-91... -
Page 76: Blower/Dryer Option, Control Box
BLOWER/DRYER OPTION: CONTROL BOX PARTS MAIN ELECTRICAL CONNECTION 208-230V Blower Control Box does not include the Transformer (#2) and Power Supply (#3). ITEM DESCRIPTION PART NUMBER Terminal Block, 115A, 600V 05940-004-08-35 Transformer, 208/230/460 to 120 (0.05 KVA) 05940-004-09-18 Power Supply, 120V, 24VDC, 2A 05950-003-76-32 Terminals 05700-004-05-08... -
Page 77: Blower/Dryer Option, Blower Assembly
BLOWER/DRYER OPTION: BLOWER ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Blower, 208-230V, 60Hz Dual Cage 06105-002-72-15 Blower, 265-460V, 60Hz Dual Cage 06105-002-88-36 Heater, 4.5kW, 208V Blower Air 04540-002-74-29 Blower Heater Box, Weldment 05700-004-00-72 Bolt, Hex Head 1/4-20 x 3/4" 05305-274-04-00 Washer, S/S, 1/4-20 I.D. 05311-174-01-00 Locknut, 1/4-20 Hex w/Nylon Insert 05310-374-01-00... -
Page 78: Schematics
BOOSTER HEATER, 3-PHASE SCHEMATICS USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS: • 208V, 60Hz, 3-Phase, 12 kW, 40° Rise • 230V, 60Hz, 3-Phase, 12 kW, 40° Rise • 460V, 60Hz, 3-Phase, 12 kW, 40° Rise • 208V, 60Hz, 3-Phase, 18 kW, 70° Rise •... -
Page 79: Booster Heater, 1-Phase, 12Kw
BOOSTER HEATER, 1-PHASE, 12kW SCHEMATICS USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS: • 208V, 60Hz, 1-Phase, 12 kW, 40° Rise • 230V, 60Hz, 1-Phase, 12 kW, 40° Rise 07610-003-78-18-N... -
Page 80: Booster Heater, 1-Phase, 18Kw
BOOSTER HEATER, 1-PHASE, 18kW SCHEMATICS USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS: • 208V, 60Hz, 1-Phase, 18 kW, 70° Rise • 230V, 60Hz, 1-Phase, 18 kW, 70° Rise 07610-003-78-18-N... -
Page 81: Steam Booster Heater
STEAM BOOSTER HEATER SCHEMATICS 07610-003-78-18-N... -
Page 82: Temperature Board
TEMPERATURE BOARD SCHEMATICS ITEM DESCRIPTION PART NUMBER Cyclic Temperature Board 06685-002-74-86 Gauge Cover, Red 05700-002-75-62 Nut, Thumb 6-32 Nylon 05310-002-83-12 Decal, Temperature Display 09905-003-78-29 2 (44") RTD Temperature Probe (not shown) 06680-002-16-80 3 (66") 07610-003-78-18-N... -
Page 83: Photocell Table Limit Switch
PHOTOCELL TABLE LIMIT SWITCH OPTION SCHEMATICS WARNING:DO NOT CONNECT ENSURE RED/WHITE TO FROM DOOR SWITCH RED/WHITE TO #12 OF R3 HERE. #12 OF R3 IS CONNECTED ONLY CONNECT RED/WHITE HERE TO INPUT #2OF PLC BOARD RED / WHITE BROWN RED / WHITE DOOR TABLE SIGNAL... -
Page 84: 44" 208/230/460V, 60Hz, 3-Phase
44" ELECTRICALLY-HEATED SCHEMATICS 208/230/460 VOLT, 60 HZ, 3-PHASE 07610-003-78-18-N... -
Page 85: 44" 208/230V, 60Hz, 1-Phase
44" ELECTRICALLY-HEATED SCHEMATICS 208/230 VOLT, 60 HZ, 1-PHASE 07610-003-78-18-N... -
Page 86: 44" Steam, 208/230/460V, 60Hz, 3-Phase
44" STEAM-HEATED SCHEMATICS 208/230/460 VOLT, 60 HZ, 3-PHASE 07610-003-78-18-N... -
Page 87: 44" Steam, 208/230V, 60Hz, 1-Phase
44" STEAM-HEATED SCHEMATICS 208/230 VOLT, 60 HZ, 1-PHASE 07610-003-78-18-N... -
Page 88: 66" 208/230/460V, 60Hz, 3-Phase
66" ELECTRICALLY-HEATED SCHEMATICS 208/230/460 VOLT, 60 HZ, 3-PHASE 07610-003-78-18-N... -
Page 89: 66" 208/230V, 60Hz, 1-Phase
66" ELECTRICALLY-HEATED SCHEMATICS 208/230 VOLT, 60 HZ, 1-PHASE 07610-003-78-18-N... -
Page 90: 66" Steam, 208/230/460V, 60Hz, 3-Phase
66" STEAM-HEATED SCHEMATICS 208/230/460 VOLT, 60 HZ, 3-PHASE 07610-003-78-18-N... -
Page 91: 66" Steam, 208/230V, 60Hz, 1-Phase
66" STEAM-HEATED SCHEMATICS 208/230 VOLT, 60 HZ, 1-PHASE 07610-003-78-18-N... -
Page 92: Blower/Dryer, 240V
BLOWER/DRYER, 240V SCHEMATICS 07610-003-78-18-N... -
Page 93: Blower/Dryer, 480V
BLOWER/DRYER, 480V SCHEMATICS 07610-003-78-18-N... - Page 94 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com CREW Manual • Rev N • 07610-003-78-18 • Issued: 07-27-10 • Revised: 8-22-16 ®...