High temperature door
type dishwasher
-warranty policy -basic functions of dishwasher
-installation requirements -maintenance and care
-operating instructions -illustrated parts list
-description of components -electrical diagrams (55 pages)
Jpx-300 series undercounter dishmachine (50 pages)
Summary of Contents for Jackson Conserver XL-E Series
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INSTALLATION, OPERATION, INSTALLATION, OPERATION, AND SERVICE MANUAL AND SERVICE MANUAL CONSERVER CONSERVER XL-E SERIES & XL HH DISHMACHINES XL-E SERIES & XL HH DISHMACHINES ® ® Conserver XL-E Series & XL HH Manual • 07610-003-92-84-T...
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ONE YEAR LIMITED PARTS AND LABOR WARRANTY For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased;...
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MANUFACTURER'S LIMITED WARRANTY (CONT.) (APPLICABLE ONLY IN THE UNITED STATES AND CANADA) PRODUCT CHANGES: Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires. DISCLAIMER OF WARRANTIES: THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
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REVISION HISTORY Revision Revision Made by Applicable ECNs Details Letter Date 1-6-14 8241 Release to production. 8-18-14 8305 Removed pg. 17, updated part on pg. 20. 8-29-14 Updated part on pg. 27. Added 208 V schematic on pg. 32. Updated available electrical characteristics on pg. 4. 10-14-14 Updated pg.
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NOMENCLATURE Conserver XL-E ® Door-type dishmachine; chemical-sanitizing, single-rack. Conserver XL-E-FL ® Door-type dishmachine; chemical-sanitizing, single-rack, front-loading. Conserver XL-E-LTH ® Door-type dishmachine; chemical-sanitizing, single-rack, with booster heater. Conserver XL HH ® Door-type dishmachine; chemical-sanitizing, single-rack with high hood. The manufacturer provides technical support for all of the dishmachines detailed in this manual.
XL-E DIMENSIONS SPECIFICATIONS 4 in (102 mm) LEGEND MINIMUM A - Electrical Connection (1 1/8” Hole) B - Water Inlet (3/4” NPT) 1 (25 mm) C - Drain Connection (2” NPT) D - Chemical Connection (7/8” Hole) 13 1/4 (337 mm) All dimensions from the floor can be increased 1 1/8”...
XL-E-FL DIMENSIONS SPECIFICATIONS [102 mm] LEGEND MINIMUM A - Electrical Connection (1 1/8” Hole) B - Water Inlet (3/4” NPT) C - Drain Connection (2” NPT) D - Chemical Connection (7/8” Hole) 13 1/4 [25 mm] All dimensions from the floor can be increased [337 mm] 1 1/8”...
XL-E-LTH DIMENSIONS SPECIFICATIONS 4 in (102 mm) LEGEND MINIMUM A - Electrical Connection (1 1/8” Hole) B - Water Inlet (3/4” NPT) 1 (25 mm) C - Drain Connection (2” NPT) D - Chemical Connection (7/8” Hole) All dimensions from the floor can be increased 13 1/4 (337 mm) 1 1/8”...
XL HH DIMENSIONS SPECIFICATIONS LEGEND (102 mm) MINIMUM A - Electrical Connection (1 1/8” Hole) B - Water Inlet (3/4” NPT) C - Drain Connection (2” NPT) 1 (25 mm) D - Chemical Connection (7/8” Hole) All dimensions from the floor can be increased 13 1/4 (337 mm) 1 1/8”...
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TABLE INSTALLATION SPECIFICATIONS CORNER INSTALLATION 4 (102 mm) MIN ALIGN WITH TABLE - DISTANCE CAN VARY XL-E Series False Panel Kit 4 (102 mm) MIN 05700-003-12-93 ALIGN WITH TABLE - DISTANCE CAN VARY False Panel Only 8 1/4 4 (102 mm) MIN (210 mm) 05700-002-51-66 20 1/2”...
OPERATING CAPACITIES SPECIFICATIONS Model Designation: XL-E/XL-E-FL XL-E-LTH XL HH Operating Capacity: Racks per Hour Dishes per Hour Glasses per Hour 1404 1404 1404 Tank Capacity (Gallons): Wash Tank 1.02 (40.2 GPH) 1.02 (40.2 GPH) 1.61 (62.8 GPH) Electrical Loads (as applicable): Wash Motor HP Operating Times (seconds): Normal Medium Heavy...
ELECTRICAL REQUIREMENTS SPECIFICATIONS NOTICE All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, state, territorial, and national codes.
INSTRUCTIONS INSTALLATION INSPECTION Before installing the machine, check the packaging and machine for damage. If the packaging is damaged, the machine might also be damaged. If there is damage to both the packaging and machine, do not throw away the packaging. The machine has been Do not throw away the inspected and packed at the factory and is expected to arrive to you in new, undamaged container if damage is...
INSTRUCTIONS INSTALLATION WATER SUPPLY If water hardness tests higher than 3 GPG, install the Scaltrol Water Treatment system (see the Plumbing Options page) into the water line before the machine’s incoming CONNECTIONS: water connection point. A water shut-off valve should be installed to allow access for WATER HARDNESS service.
INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS Refer to the machine data plate for machine operating requirements, machine voltage, total amperage, and serial number.
INSTRUCTIONS INSTALLATION VOLTAGE CHECK 1. Ensure power switch is in the OFF position and apply power to the machine. 2. Check the incoming power at terminal block and ensure it corresponds to voltage listed on the data plate. If not, contact a qualified service agency to examine the problem.
INSTRUCTIONS INSTALLATION PRIMING CHEMICAL • Rinse-aid: FEEDER PUMPS WARNING WARNING! Some of the chemicals used in • Sanitizer: dishwashing might cause chemical burns if they come in contact with skin. Wear protective gear when handling these chemicals. If any contact with skin occurs, immediately follow the treatment 4.
Step Start Time Step Duration POWERING ON The display will read "JACKSON WWS" and the firmware version when powered on. This is the Default/Home screen. • If inactive for 15 seconds the blue backlight will turn off.
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RINSE CYCLE PUMP DRAIN FILL SANI DETER SPARE "M" = Modifed Timing inactive for 10 seconds "F" = Factory Defaults DISH JACKSON WWS CYCLE CYCLE or any other button is COUNT SW v30013M TIMER pressed. STEP STEP START TIME DURATION...
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CYCLE PUMP DRAIN FILL SANI DETER SPARE "M" = Modifed Timing changes, so number will "F" = Factory Defaults DISH JACKSON WWS be different depending on CYCLE CYCLE COUNT SW v30013F TIMER when timer was installed. STEP STEP START TIME...
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CYCLE TIMER INSTRUCTIONS INSTALLATION PLANT TEST MODE 1. Press and hold CYCLE COUNT button and DOWN ARROW button (under STEP START TIME) simultaneously for 3–4 seconds. SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT RINSE CYCLE PUMP DRAIN FILL SANI DETER SPARE...
OPERATING INSTRUCTIONS OPERATION PREPARATION Before operating the machine, verify the following: 1. The sump strainer and pan strainer are in place and clean. 2. The drain stopper is installed. 3. The wash/rinse arms (one on top and one on bottom) are installed and secure. POWER UP To place the machine in standby, flip OFF/ON/FILL switch to ON position.
OPERATING INSTRUCTIONS OPERATION FILLING THE 3. Verify drain stopper is preventing wash tub water from pouring out excessively. There might be slight leakage from the drain hole. Verify there are no other WASH TUB leaks on the machine before proceeding further. 4.
OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 1. Turn machine off by flipping OFF/ON/FILL switch to OFF position. CLEANING 2. Open door. 3. Remove drain stopper and allow tub to drain. WARNING WARNING! Wash tank water could be hot. 4. Remove sump strainer and pan strainer. 5.
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OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 8. Verify the nozzles and arms are free from obstruction. If clogged, remove end- caps, clean nozzles with a brush, and flush with fresh water. CLEANING 9. Replace end-caps and ensure they have been tightened. 10.
DELIMING INSTRUCTIONS OPERATION DELIMING 1. Follow Filling the Wash Tub section. 2. Add deliming solution per chemical supplier’s instructions. 3. Close door. 4. Flip NORMAL/DELIME switch on the back of the control box to DELIME. DELIME NORMAL 5. Run machine period of time recommended by chemical supplier. 6.
DETERGENT CONTROL OPERATION DETERGENT Detergent use and water hardness are two factors that greatly contribute to the machine's operating efficiency. Using the proper amount of detergent can become a CONTROL source of substantial savings. A qualified water-treatment specialist can determine what is needed for maximum efficiency from the detergent.
PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE The manufacturer highly recommends that any maintenance and repairs not specifically discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL. MAINTENANCE Performing maintenance on your machine may void your warranty, lead to larger problems, or even cause harm to the operator. So if you have a question or concern, do not hesitate to contact a QUALIFIED SERVICE AGENCY.
TROUBLESHOOTING TROUBLESHOOTING OBSERVATION POSSIBLE CAUSE REMEDY Machine will not run, 1. Service disconnect switch 1. Turn disconnect on. no voltage at wash relay off or faulty. terminals L1 and T1. 2. Branch circuit breaker 2. Reset or replace. tripped/fuse blown. 3.
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TROUBLESHOOTING TROUBLESHOOTING OBSERVATION POSSIBLE CAUSE REMEDY Machine fills slowly and/or the 1. Clogged or obstructed 1. Remove and clean the rinse arms. rinse is weak. rinse arms. 2. Low incoming water pressure. 2. Adjust the water pressure regulator to ensure that there is 15 PSI water flow pressure.
XL-E/XL-E-FL/XL HH CONTROL BOX PARTS NOTICE *Machines with serial numbers before 20F386545 have the old CAM timer. See previous manual. ITEM DESCRIPTION PART NUMBER Switch, Prime 05930-011-49-54 Light, Red 05945-504-07-18 Light, Green 05954-504-08-18 Switch, Delime 05930-301-21-18 Cycle Counter 05990-111-35-38 Screw, 4-40 x 1/4" Phillips Pan Head with Washer 05305-002-32-38 07610-003-92-84-T...
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XL-E/XL-E-FL/XL HH CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Terminal Block 05940-500-09-61 Contactor, 115 V, 30 A 05945-109-05-69 Terminal Board 05940-021-94-85 Lug, Ground 05940-200-76-00 Spacer, Terminal Block 05700-011-40-05 Lock Nut, 10-24 SS Hex with Nylon Insert 05310-373-01-00 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00 Fitting, 1/2", Plastic 05975-011-45-13...
XL-E HOOD PARTS Complete Inlet Plumbing Assembly 05700-004-34-44 07610-003-92-84-T...
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XL-E HOOD PARTS ITEM DESCRIPTION PART NUMBER Control Box Assembly, 115 V 05700-004-01-65 Control Box Assembly, 208 V 05700-004-16-66 Hood, Weldment 05700-004-08-68 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00 Hood Support 05700-002-78-99 Bolt, 1/4-20 x 1/2” 05305-274-02-00 Washer, SS 1/4” 05311-174-01-00 Bracket, Cantilever Support 09515-003-15-64 Wear Button...
XL HH HOOD PARTS Complete Inlet Plumbing Assembly 05700-004-34-44 07610-003-92-84-T...
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XL HH HOOD PARTS ITEM DESCRIPTION PART NUMBER Control Box Assembly, 115 V 05700-004-25-41 Control Box Assembly, 208 V 05700-004-30-24 Hood, Weldment 05700-004-24-96 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00 Hood Support 05700-004-13-45 Bolt, 1/4-20 x 1/2” 05305-274-02-00 Washer, SS 1/4” 05311-174-01-00 Bracket, Cantilever Support 09515-003-15-64...
PLUMBING OPTIONS PARTS SHOCK ABSORBER (WATER ARRESTOR) OPTION Water Arrestor, 1/2” 06685-100-05-00 Tee, 3/4” x 3/4” x 1/2” 04730-211-06-00 Nipple, 3/4” NPT, Close, Brass 04730-207-34-00 WATER TREATMENT OPTION Scaltrol System Replacement Cartridge 04730-003-05-76 (inspect at least every 6 months) RSC-100 PRESSURE REGULATING VALVE OPTION Water Pressure Regulator, 3/4"...
XL-E-FL DOOR PARTS SECTION A-A 07610-003-92-84-T...
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XL-E-FL DOOR PARTS ITEM DESCRIPTION PART NUMBER Complete Door Assembly 05700-004-74-43 Panel, Door Outer 05700-004-78-22 Panel, Door Inner 05700-004-77-68 Bracket, Door Right 05700-004-74-35 Bracket, Door Left 05700-004-74-36 Guide, Rack, Right 05700-004-72-81 Guide, Rack, Left 05700-004-72-82 Door Handle Support 05700-004-17-42 Door Handle 05700-003-26-62 Spring, Door Torsion, Right 05340-004-74-71...
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XL HH DOOR PARTS ITEM DESCRIPTION PART NUMBER Door, Front Outer 05700-004-14-21 Door, Left Outer 05700-004-14-19 Door, Right Outer 05700-004-14-17 Bracket, Door Connecting 05700-004-14-23 Handle, Door Front 05700-004-14-30 Plug, Cantilever 05340-011-35-00 Washer, 1/4-20 ID 05311-174-01-00 Locknut, 1/4-20 Low Profile with Nylon Insert 05310-374-02-00 Bolt, 1/4-20 x 1/2"...
WASH ARMS PARTS Wash Arm Assembly 05700-003-59-35 2 per Machine ITEM DESCRIPTION PART NUMBER Bearing Assembly 05700-021-35-97 O-ring, 117-S70 Silicon 05330-002-60-69 Wash Arm End-cap 05700-011-35-92 Wash Arm 05700-003-57-70 07610-003-92-84-T...
WASH MANIFOLD PARTS ITEM DESCRIPTION PART NUMBER Bolt, 3/8-16 x 3/8" SS 05306-011-36-95 Casting, Upper Wash Manifold 05700-031-34-82 3/8" Lockwasher, SS 05311-276-01-00 3/8" Hex Nut, SS 05310-276-01-00 Bolt, 3/8-16 x 1 1/4" SS 05305-276-10-00 Lower Wash Manifold 05700-003-78-40 Gasket, Wash Manifold 05700-111-35-03 3/8"...
SPILLWAY PARTS ITEM DESCRIPTION PART NUMBER Gasket, Spillway 05700-111-34-52 Spillway 05700-003-52-13 Lock Nut, 1/4-20 Hex with Nylon Insert 05310-374-01-00 Drain Link 05700-003-78-49 Connector, Drain Link 05700-004-53-23 Drain Seat 05700-004-37-18 07610-003-92-84-T...
PUMP & MOTOR PARTS Complete Assembly Complete Pump & LTH 3-Phase Only Motor Assembly See Motor Rotation section. 06105-004-24-80 Motor Only 06105-004-32-04 Parts Pump Dishcharge Hose (Not Shown) 05700-003-78-50 Hose Clamp, 1 5/16" to 2 1/4" S/S (Not Shown) 04730-719-18-00 (2 required) ITEM DESCRIPTION PART NUMBER...
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XL-E-LTH BOOSTER TANK PARTS ITEM DESCRIPTION PART NUMBER Complete Booster Tank Assembly 05700-004-52-09 Booster Tank 05700-004-52-23 Plate, Booster Tank Base 05700-004-48-90 Bracket, Booster Mount 05700-004-48-83 Bracket, Booster Tank 05700-004-52-08 Plumbing, Booster Inlet/Outlet 05700-004-52-28 Hose, Blue 3/4" x 45" 05700-004-52-27 Hose, Red 3/4" x 49" 05700-004-52-26 Washer, 1/4-20 05311-174-01-00...
FRAME PARTS XL-E-FL has flanged feet in the rear. See next page. ITEM DESCRIPTION PART NUMBER Frame Weldment 05700-003-78-38 Splash Shield 05700-004-01-54 Strainer 05700-004-09-08 Strainer Stop 05700-004-18-33 Accumulator 05700-004-08-39 Adjustable Foot 05340-108-01-03 Screw, 1/4-20 x 1 1/2" 05305-274-23-00 Locknut, 1/4-20 (Not Shown) 05310-374-01-00 Bolt, 1/4-20 x 3/8"...
MISCELLANEOUS PARTS PARTS Parts not shown to scale in relation to each other. Drain Stopper Assembly, XL-E/XL-E-LTH 05700-003-78-51 Bulk Head Fitting Drain Stopper Assembly, XL HH 04730-011-45-21 05700-004-27-31 Blue Chemical Tubing (120") 05700-011-37-17 Red Chemical Tubing (120") 05700-011-37-15 White Chemical Tubing (120") Ball Stopper 05700-011-37-13 05700-121-35-54...
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Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com Conserver XL-E Series/XL HH Manual • 07610-003-92-84-T...