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Jackson ECOLAB ES-2000 Installation & Operation Manual

Es series door type, chemical sanitizing, single and dual rack dishmachines
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INSTALLATION & OPERATION MANUAL
December 5, 2007
P/N 7610-011-35-10 (Revision O)
ES SERIES DOOR TYPE, CHEMICAL SANITIZING,
Manufactured in the United States by:
FOR ECOLAB MODELS:
ES-2000
ES-2000-CS
ES-2000HH
ES-2000HHV
ES-2000-V
ES-2000XSP
ES-2000XSP-PH
ES-4000
ES-4000XSP
ES-4000CDL
ES-4000CDR
SINGLE AND DUAL RACK DISHMACHINES
www.ecolab.com

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  • Page 1 ES SERIES DOOR TYPE, CHEMICAL SANITIZING, SINGLE AND DUAL RACK DISHMACHINES Manufactured in the United States by: INSTALLATION & OPERATION MANUAL FOR ECOLAB MODELS: ES-2000 ES-2000-CS ES-2000HH ES-2000HHV ES-2000-V ES-2000XSP ES-2000XSP-PH ES-4000 ES-4000XSP ES-4000CDL ES-4000CDR www.ecolab.com December 5, 2007 P/N 7610-011-35-10 (Revision O)
  • Page 3 REVISION/ REVISION MADE APPLICABLE DETAILS PAGE DATE Added both chemical feeder pump rollers. Added Ecolab 03-16-04 N/A, 6935 #96582747. Converted to the new layout. Added Viton Pump Seal 5330-002-87-16 04-26-04 Added Ecolab numbers. 08-31-04 Added ES-2000HH and ES-2000HHV Added schematic for CD units. Changed reed switch to 05930- 002-36-80 removed switch box weldments.
  • Page 4 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL ES-2000-V ES = Door type, Chemical Sanitizing 2000 = Single rack dishmachine 4000 = Dual rack dishmachine CS = Omega design CDL = Corner model with left hand entry CDR = Corner model with right hand entry HH = Higher Hood HHV = Higher Hood with Vapor Vent PH = 31”...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION DESCRIPTION PAGE SPECIFICATION INFORMATION Specifications of the ES-2000 Series Models Specifications of the ES-4000 Series Models Dimensions (ES-2000/ES-2000XSP/ES-2000XSP-PH) Dimensions (ES-2000-CS) Dimensions (ES-2000HH) Dimensions (ES-4000/ES-4000XSP) Dimensions (ES-4000CDL) Dimensions (ES-4000CDR) Table Dimensions INSTALLATION & OPERATION INSTRUCTIONS Installation Instructions Electrical Installation Instructions Operation Instructions Chemical Dispensing Equipment...
  • Page 6 TABLE OF CONTENTS SECTION DESCRIPTION PAGE Miscellaneous Parts (ES-2000 & ES-4000) Door Assemblies (ES-2000) Door Assemblies (ES-4000) False Panel Option ES-4000CDL Assembly Options ES-4000CDR Assembly Options Vapor Vent Option Assembly (Revision A) Vapor Vent Option Assembly (Revision B) SDI Option (ES-2000HHV) Dispenser Assembly (Front View) Solenoid Mounting Plate Assembly VII.

  • Page 7: Specification Information

    SECTION 1: SPECIFICATION INFORMATION...
  • Page 8 SECTION 1: SPECIFICATION INFORMATION ES-2000 SERIES SPECIFICATIONS PERFORMANCE/CAPABILITIES WASH PUMP CAPACITY OPERATING CAPACITY (ES-2000’s) (RACKS/HOUR) GALLONS PER MINUTE RACKS PER HOUR TEMPERATURES RACKS PER HOUR (OPTION) WASH---°F (MINIMUM) DISHES PER HOUR 1000 WASH---°F (MINIMUM) (ES-2000HH/HHV ONLY) GLASSES PER HOUR 1000 WASH---°F (RECOMMENDED) OPERATING CAPACITY (ES-2000HH) (RACKS/HOUR) RINSE---°F (MINIMUM)

  • Page 9: Specifications Of The Es-4000 Series Models

    SECTION 1: SPECIFICATION INFORMATION ES-4000 SERIES SPECIFICATIONS PERFORMANCE/CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY (RACKS/HOUR) (2) WASH PUMP MOTOR HORSEPOWER 3/4 ea. RACKS PER HOUR RACKS PER HOUR (OPTION) NOTE: Typical Electrical Circuit is based upon (1) 125% of DISHES PER HOUR 2000 the full amperage load of the machine and (2) typical GLASSES PER HOUR...

  • Page 10: Dimensions (Es-2000/Es-2000Xsp/Es-2000Xsp-Ph)

    SECTION 1: SPECIFICATION INFORMATION DIMENSIONS ES-2000/ES-2000XSP-PH 4” MIN. 5” MIN TOP VIEW ES-2000/XSP 25 1/4” RACK GUIDES IN CORNER ES-2000XSP-PH 30 3/4” CONFIGURATION TOP VIEW RACK GUIDES IN STRAIGHT RIGHT SIDE THROUGH CONFIGURATION FRONT 6” 66 1/4” 77 1/4” 64 1/4” 12 1/2”...

  • Page 11: Dimensions Es-2000-Cs

    SECTION 1: SPECIFICATION INFORMATION DIMENSIONS ES-2000-CS 4 11/16” 25 1/4” 26 1/4” 25 1/4” 5” Min. 24 1/2” Door 67 3/4” 62” 18” Opening 64 11/16” 11 3/4” with Accumulator 33 1/4” Lift Kit Table Ecolab No.: 96582202 10 3/8” 22 1/2”...

  • Page 12: Dimensions Es-2000Hh

    SECTION 1: SPECIFICATION INFORMATION DIMENSIONS ES-2000HH 5” MIN 4” MIN. TOP VIEW 25 1/4” RACK GUIDES IN CORNER TOP VIEW CONFIGURATION RACK GUIDES IN STRAIGHT THROUGH CONFIGURATION RIGHT SIDE FRONT 86” 72” 77” 72” 12 1/2” 11 1/2” NOTE: DRAIN IS ON FAR SIDE OF ACCUMULATOR A- DRAIN CONNECTION 2”...

  • Page 13: Dimensions Es-4000/Es-4000Xsp

    SECTION 1: SPECIFICATION INFORMATION DIMENSIONS ES-4000/ES-4000XSP TOP VIEW 4 3/4” 4” min. 44 1/8” 15 3/4” FRONT VIEW RIGHT SIDE VIEW A - DRAIN CONNECTION - 2” NPT B - ELECTRICAL CONNECTION ALL DIMENSION FROM FLOOR ARE ADJUSTABLE +/- 1/2” C - WATER INLET - 3/4”...

  • Page 14: Dimensions Es-4000Cdl

    SECTION 1: SPECIFICATION INFORMATION DIMENSIONS ES-4000CDL 4” MINIMUM 20 3/4” 2 1/2” OPENING A - DRAIN-GRAVITY 2” NPT B - WATER INLET 3/4” NPT 4 1/2” C - ELECTRICAL CONNECTION 3/4” 43 1/2 “ 1 1/2” MINIMUM ALL DIMENSION FROM FLOOR ARE 46 1/2”...

  • Page 15: Dimensions Es-4000Cdr

    SECTION 1: SPECIFICATION INFORMATION DIMENSIONS ES-4000CDR 4” MINIMUM 20 3/4” 2 1/2” OPENING A.- DRAIN-GRAVITY 2” NPT 1 1/2” 4 1/2” 43 1/2” B.- WATER INLET 3/4” NPT MINIMUM C.- ELECTRICAL CONNECTION 46 1/2” ALL DIMENSION FROM FLOOR ARE ADJUSTABLE +/- 1/2” DUE TO BULLET FEET. 30 1/2”...

  • Page 16: Table Dimensions

    SECTION 1: SPECIFICATION INFORMATION TABLE DIMENSIONS TABLE DIMENSIONS CORNER INSTALLATION 20 1/2” 2 1/4” OPENING 4” MIN. 25 1/4” 3/4” 1 1/2” ROLL TABLE DIMENSIONS CONNECTION TO DISHMACHINE 20 1/2” TABLE DIMENSIONS 25 1/4” ES-2000 STRAIGHT THROUGH INSTALLATION 30 3/4” XSP-PH 44”...

  • Page 17: Installation/Operation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS...

  • Page 18: Installation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container.

  • Page 19: Electrical Installation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS ELECTRICAL INSTALLATION INSTRUCTIONS ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. Disconnect electrical power supply and place a tag at the disconnect switch to indi- cate that you are working on the circuit.

  • Page 20: Operation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATING INSTRUCTIONS PREPARATION: Before proceeding with start-up verify the following: A. Sump strainer is in place. B. Drain stopper is installed. C. Check that the wash arms are securely screwed into the stationary bases and rotate freely. Also check that the end plugs are securely screwed into the ends of all wash arms.
  • Page 21 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATING INSTRUCTIONS (CONTINUED) WARNING: Certain materials, including silver, silver plate, aluminum and pewter, are attacked by sodium hypochlorite sanitiz- ers (bleach). PREPARING DISHES: Preparation of the ware will help ensure good results and less re-washes. If not done properly the dish- es will not be clean and will reduce the efficiency of the dishmachine.

  • Page 22: Chemical Dispensing Equipment

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHEMICAL DISPENSING EQUIPMENT TO PREPARE PUMPS FOR OPERATION The ES-2000/ES-4000 dishmachines are supplied with detergent, rinse additive and sanitizer dispensing chemical feeder pumps. Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container. A.

  • Page 23: Xsp Dispenser Preparation

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS XSP DISPENSER PREPARATION Machines that are equipped with the XSP package have a unique feature over other Ecolab models such as the ES-2000 or ES-4000: the XSP machines use solid, rather than liquid detergent and rinse aid products (all machines use liquid sanitizing agents).

  • Page 24: Chemical Set-Up

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHEMICAL SET-UP NOTE: THE SANITIZER CHEMICAL FEEDER PUMP REQUIRES PRIMING WHEN THE MACHINE IS FIRST INSTALLED OR WHEN AIR ENTERS THE SANITIZER AGENT LINE. SANITIZER PUMPS ARE NORMALLY LOCAT- ED ON THE LOWER HALF OF THE MACHINE AND THE PRIME SWITCH WILL BE NEARBY. NOTE: WATER MUST BE IN THE SUMP AND WASH TANK PRIOR TO DISPENSING CHEMICALS.

  • Page 25: Detergent Set-Up

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT SET-UP 1. Set the detergent feed time to four seconds for ES-2000XSP(PH), or six seconds for the ES-4000XSP. Adjust the detergent cam timer so that the four or six second detergent spray begins immediately after the wash cycle starts. 2.

  • Page 26: Rinse Feed Set-Up

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS RINSE AID FEED SET-UP 1. Set rinse aid feed time to four seconds for the ES-2000XSP(PH) or six seconds for the ES-4000XSP. If the account has very hot water temperature (160 F or greater), use one or two seconds as a starting point instead of the normal four to six seconds. °...

  • Page 27: Cam Timer Operation

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CAM TIMER OPERATION (ES-2000/ES-4000) The ES-2000/ES-4000 cam timer is a 1 minute, 30 second, 8-cam timer that controls the operation of the dishmachine. The fol- lowing is a description of the set points for each cam and the function of each switch. NOTE: The ES-2000-V has an additional time circuit which adds 30 seconds to the end of the cycle.
  • Page 28 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CAM TIMER OPERATION (ES-2000/ES-4000) (CONTINUED) CAM 6: Cam 6 is an adjustable can and controls the detergent pump. FUNCTION: The detergent pump cam works off the normally closed contacts of cam 6. This requires the switch arm to be held open by the cam and allowed to drop into the notch to operate the pump.

  • Page 29: Preventative Maintenance

    SECTION 3: PREVENTATIVE MAINTENANCE...
  • Page 30 SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of component failure has to do with prescrapping procedures.

  • Page 31: Troubleshooting Section

    SECTION 4: TROUBLESHOOTING...
  • Page 32 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and re-apply power to test.
  • Page 33 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS Problem: Dishmachine will not fill, though other functions work. 1. Y-strainer on incoming water line plugged or clogged. Remove strainer and clean out. 2. Water supply valve(s) turned off. Turn the valve(s) on. 3. Faulty solenoid valve diaphragm. Replace diaphragm, clean foreign material out of valve body and orifices. 4.
  • Page 34 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS Problem: Dishmachine runs with the door open. 1. The door switch may be shorted out. With the machine off, open the doors, and with both wires to the door switch unplugged, measure the continuity between the wires on the switch. If there is continuity, replace the switch. 2.
  • Page 35 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS WHITE/RED wires to the delime switch. If it reads 120 volts, replace the switch. Problem: Sanitizer pump doesn’t run during the cycle or through the prime switch. 1. Loose sanitizer pump motor wire. Verify and tighten connections to the motor. 2.
  • Page 36 SECTION 4: TROUBLESHOOTING XSP COMMON PROBLEMS XSP UNITS ONLY! Problem: ES-2000XSP/ES-2000XSP-PH Machine will not run. Wash motor will run if wash relay is depressed manual- ly (nothing else works). 1. Open detergent safety switch. With door closed and detergent capsule in place, measure for voltage between the WHITE/BLACK and ORANGE/BLUE wires at the safety switch.

  • Page 37: Service Procedures

    SECTION 5: SERVICE PROCEDURES...

  • Page 38: Rinse Solenoid Valve Repair Parts Kit

    SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT These dishmachines are equipped with electrical STEPS solenoid valves to allow for automatic fill and rinse. These valves are designed to specific tolerances and design aspects 1. Remove the top screw with the 5/16” nutdriver. Remove the that must be met in order to function properly.
  • Page 39 SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) Loosening the conduit nut Prying open the coil wire cover 7. Using a pair of channel locks, gently loosen the conduit retaining ring for the conduit nut. Once it is loosened, use your 4.
  • Page 40 SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) Removing the valve bonnet 13. Slowly remove the valve bonnet. Note: The spring for the Removing the diaphragm plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and 17.
  • Page 41 SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) 21. With the mesh screen removed, look down into the valve and verify it is not clogged. Remove any foreign objects from the valve body that would obstruct flow. 22.

  • Page 42: Vacuum Breaker Repair Parts Kit

    SECTION 5: SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT These dishmachines are equipped with vacuum STEPS breakers to serve as back-flow prevention devices. ASSE requirements specify what type of back-flow prevention is nec- 1. Note: These instructions only apply to vacuum breakers essary on dishmachines.
  • Page 43 SECTION 5: SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT (CONTINUED) 7. If any of these conditions are present, replace the old plunger with the new one from your kit. Verify that the new plunger is also free from defects. If it is not, contact your Ecolab representative immediately.

  • Page 44: Parts Section

    SECTION 6: PARTS SECTION...
  • Page 45 SECTION 6: PARTS SECTION STANDARD PARTS HARDWARE- Stainless Steel Ecolab No. Description Jackson No. 96023832 SCREW 4-40X1/4" 05305-002-32-38 96584354 SCREW 4-40X3/8" 88120365 SCREW 4-40X1/2" 96570478 SCREW 4-40X3/4" 96028436 SCREW 4-40 X 1" 88125554 SCREW 6-32X3/8" 88120068 SCREW 6-32X1/2" 96025010 SCREW 6-32X3/4"...
  • Page 46 SECTION 6: PARTS SECTION STANDARD PARTS (CONTINUED) 88429113 NUT LOCK 1/4-20 05310-374-01-00 88419056 NUT LOCK 5/16-18 88419007 NUT LOCK 3/8-16 05310-011-72-55 88520000 WASHER FLAT 1/4 05311-002-78-93 88530597 WASHER FLAT 5/16 05311-175-01-00 88530605 WASHER FLAT 3/8 05311-176-01-00 88521059 WASHER LOCK #8 05311-272-01-00 88521075 WASHER LOCK #10...
  • Page 47 SECTION 6: PARTS SECTION STANDARD PARTS (CONTINUED) 96570221 TERMINAL SPADE #10HOLE 14-16GA 96032271 TERMINAL SPADE .25HOLE 12-10GA 96032701 TERMINAL SPADE .25HOLE 16-14GA 83100073 TERMINAL EYELET #8HOLE 16-14GA 83100339 TERMINAL EYELET #10HOLE 16-14GA 83101113 WIRE NUT 18-12GA 83101089 WIRE NUT 14-10GA CRIMP PLUMBING 89009138 THERMOMETER, SCREW-IN, ES2000/4000...

  • Page 48: Chemical Feeder Pump Assembly

    SECTION 6: PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY Squeeze Tube Lubricant Ecolab No.: 89990121 Housing Kit (Red roller) Ecolab No.: 96562871 Mfg. No.: 04320-121-37-10 Motor, 36 RPM 115V Detergent/Sanitizer Feeder Pump Ecolab No.: 83740209 Mfg. No.: 04320-111-35-14 Motor, 14 RPM 115V Rinse Aid Feeder Pump Ecolab No.: 83740282 Mfg.

  • Page 49: Solenoid Valve Repair Parts Kits

    SECTION 6: PARTS SECTION SOLENOID VALVE Screw Data Plate 110/240 Volt Coil & Housing Only Ecolab No.: 85289411 Mfg. No.: N/A Valve Bonnet Repair kit includes: Plunger, Spring, O- Spring ring, and Diaphragm. Plunger 1/2” Repair Kit Ecolab No.: 85283489 O-Ring Mfg.

  • Page 50: Vacuum Breaker Repair Parts Kits

    SECTION 6: PARTS SECTION VACUUM BREAKER REPAIR PARTS KITS Data Plate (3/4”) Ecolab No.: 96850342 Mfg. No.: N/A 3/4” Cap with Screws Ecolab No.: 96560230 Mfg. No.: N/A 1/2” Brass Bonnet Ecolab No.: 85284073 Mfg. No.: N/A Components of 1/4" Repair Kit O-Ring 3/4”...

  • Page 51: Control Box Assembly

    SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY 9, 12 10*, 12 13 (not shown) 2, 3 11, 12 1, 3 3, 16 15, 18 5, 6 Kit, Replacement Electrical Box with Decal Microswitch, Replacement Ecolab No.: N/A Ecolab No.: 96584990 Mfg.
  • Page 52 SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION ECOLAB No. Mfg. No. Terminal Block Spacer 96025127 05700-011-40-05 Control Relay (ES-2000) 96582895 05945-111-35-19 Control Relay (ES-2000-V Only) 96021159 05945-111-72-51 Control Relay (ES-4000 Shown) 96582895 05945-111-35-19 Terminal Board 96584693 05940-021-94-85 Locknut, 6-32, S/S, Hex, with Nylon Insert 88460050 05310-373-03-00...

  • Page 53: Hood Assemblies Es-2000

    SECTION 6: PARTS SECTION HOOD ASSEMBLIES ES-2000 Arm Support Weldment Gasket Ecolab No.: 965053151 Mfg. No.: 05700-111-36-01 Door Guide, Right Rear Arm Support Weldment Ecolab No.: 96550272 Ecolab No.: 96582804 Mfg. No.: 05700-021-33-15 Mfg. No.: 05700-011-43-52 Door Guide, Left Rear Ecolab No.: 96550264 Mfg.

  • Page 54: Hood Assembly & Associated Parts Es-2000-Cs

    SECTION 6: PARTS SECTION HOOD ASSEMBLY & ASSOCIATED PARTS ES-2000-CS Hood Weldment Ecolab No.: 96028824 Mfg. No.: 05700-002-22-24 Hood Support Repair Kit Air Gap Weldment Ecolab No.: 96041520 Ecolab No.: 96028063 Mfg. No.: N/A Mfg. No.: 05700-002-12-91 Gasket, Rinse Plumbing Air Gap Base Gasket Ecolab No.: 96020482 Ecolab No.: 96027925...

  • Page 55: Hood Assembly & Associated Parts (Es-2000Hh)

    SECTION 6: PARTS SECTION ES-2000HH SERIES HOOD ASSEMBLIES Right/Left Front ES-2000HH Hood Weldment Inner Door Guide Ecolab No.: N/A Ecolab No.: N/A Mfg. No.: 05700-002-97-77 Mfg. No.: 05700-031-76-82 Right Rear Inner Door Guide Right/Left Front Ecolab No.: N/A Outer Door Guide Mfg.

  • Page 56: Hood Assembly Es-4000

    SECTION 6: PARTS SECTION HOOD ASSEMBLY ES-4000 OLD STYLE: If your unit uses items 5 and 6, it is the old style hood weldment. Items 3 thru 6 are used only with the old style Hood Weldment. The hood will have the proper mounting holes in the rear door guides and in the hood itself. NEW STYLE: If your unit does not use items 5 and 6, then it is the new style hood weldment.

  • Page 57: Cantilever Arm Assembly (Es-2000 & Es-4000 Double Bracket Mount)

    SECTION 6: PARTS SECTION CANTILEVER ARM (DOUBLE BRACKET MOUNT) 10, 11, 12 24, 18 23, 18 15, 16 17, 18 21, 25 19, 11, 12 25, 26 Detail of Yoke Assembly ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10 Issued: 10-29-2007 Revised: N/A...
  • Page 58 SECTION 6: PARTS SECTION CANTILEVER ARM (DOUBLE BRACKET MOUNT) (CONTINUED) ITEM DESCRIPTION ECOLAB No. Mfg. No. Arm, Cantilever ES-2000/ES-2000-CS 96581277 05700-031-50-67 Arm, Cantilever ES-2000 27” 05700-002-83-10 Arm, Cantilever ES-2000XSP-PH 96584552 05700-031-64-82 Arm, Cantilever ES-4000 96626065 05700-002-60-65 Spring Pin, 1/4” Dia. x 1 1/8” Long 96039185 05315-407-06-00 Yoke Assembly...

  • Page 59: Cantilever Arm/Door Assembly (Es-2000Hh)

    SECTION 6: PARTS SECTION ES-2000HH SERIES CANTILEVER ARM/DOOR ASSEMBLIES 3, 4, 5 Kit, Door Stop Replacement with Hardware Ecolab No.: N/A Mfg. No.: 06401-003-08-69 17, 18 17, 18 31, 24 32, 22 33, 34 29, 30 17, 18 19, 20 21, 22 Kit, Door Magnet Replacement with Hardware...
  • Page 60 SECTION 6: PARTS SECTION ES-2000HH CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) ITEM DESCRIPTION ECOLAB No. Mfg. No. Cantilever Arm 05700-031-92-44 Sleeve, Cantilever Arm 96582770 05700-000-85-69 Screw, 1/4"-20 x 1 1/2" Long Hex Head 88030069 05305-274-23-00 Washer, 1/4" ID S/S 88530589 05311-174-01-00 Locknut, 1/4"-20 S/S Low Profile with Nylon Insert 96026455 05310-374-02-00 Plug, Cantilever...

  • Page 61: Cantilever Arm Assembly (Es-2000 & Es-4000 Single Bracket Mount)

    SECTION 6: PARTS SECTION CANTILEVER ARM ASSEMBLY (SINGLE BRACKET MOUNT) U Bracket Assembly Dual Strap Retrofit Kit Ecolab No.: 96581002 * Represents an item not shown. ITEM DESCRIPTION ECOLAB No. Mfg. No. Hex Nut, 1/4”-20 with Nylon Insert 88429113 05310-374-01-00 Wear Strip, UHMW 96582945 05700-011-34-50...

  • Page 62: Tub Assembly Es-2000

    SECTION 6: PARTS SECTION TUB ASSEMBLY ES-2000 See page entitled NOTE: THIS DRAWING SHOWS A CUTAWAY “Wash Manifold Assembly” VIEW OF THE ES-2000 TUB. 14, 6* 5, 1 See page entitled “Pump & Motor Assembly” ITEM DESCRIPTION ECOLAB No. Mfg. No. Locknut, 1/4”-20 with Nylon Insert 88429113 05310-374-01-00...

  • Page 63: Tub Assembly (Es-4000) (Left Front View)

    SECTION 6: PARTS SECTION TUB ASSEMBLY (LEFT FRONT VIEW) ES-4000 * Represents an item not shown. ITEM DESCRIPTION ECOLAB No. Mfg. No. Lower Wash Manifold Weldment 96583596 05700-031-46-00 Casting, Manifold Wedge 96583497 09515-011-46-61 Manifold Gasket 96552864 05700-111-35-03 Wash Tub Weldment 96583331 05700-041-45-24 Pump Support Bracket Assembly...

  • Page 64: Tub Assembly (Es-4000) (Right Front View)

    SECTION 6: PARTS SECTION TUB ASSEMBLY (RIGHT FRONT VIEW) ES-4000 ITEM DESCRIPTION ECOLAB No. Mfg. No. Locknut, 10-24 S/S Hex with Nylon Insert 88429063 05310-373-01-00 Drain Solenoid 83999078 04810-200-11-00 Drain Solenoid Box 96581954 05700-021-37-53 Drain Solenoid Box Cover 96580634 05700-031-33-27 Locknut, 1/4”-20 S/S Hex with Nylon Insert 88429113 05310-374-01-00...

  • Page 65: Frame & Accumulator Assemblies (Es-2000 & Es-4000)

    SECTION 6: PARTS SECTION ES-2000 & ES-4000 FRAME & ACCUMULATOR ASSEMBLIES ES-2000XSP-PH Frame Weldment ES-2000 Frame Weldment Double Bracket Ecolab No.: 96550595 Ecolab No.: N/A Mfg. No.: 05700-021-36-71 Mfg. No.: 05700-002-23-31 ES-2000/ES-2000HH Frame Weldment ES-2000XSP-PH Double Bracket Casting, Bottle Holder Ecolab No.: 96034715 Ecolab No.: 96580527 Mfg.

  • Page 66: Tub & Frame Assemblies Es-2000-Cs

    SECTION 6: PARTS SECTION TUB & FRAME ASSEMBLIES ES-2000-CS * Fitting, Bulk Head to 1/2" Tube, Suction Connector See Detail “A” Hose Barb, S/S Ecolab No.: 96028246 Ecolab No.: 92630000 Mfg. No.: 05700-002-20-79 Mfg. No.: 04730-002-69-80 Clamp, 5/16” to 2 1/4” *Fitting, Bulkhead Ecolab No.: 87301362 Thermometer...

  • Page 67: Incoming Plumbing Assembly (Es-2000 & Es-4000)

    SECTION 6: PARTS SECTION INCOMING PLUMBING ASSEMBLY ES-2000 & ES-4000 SERIES For XSP and XSP-PH units, replace item 8 with items 12 & 13. 4** NOTE: Depending on how old your ES-4000 unit may be, the soldered piece above may be turned in this configuration.

  • Page 68: Incoming Plumbing Assembly & Misc. Parts (Es-2000-Cs)

    SECTION 6: PARTS SECTION ES-2000-CS INCOMING PLUMBING ASSEMBLY & MISC. PARTS Bracket, Plumbing Support Y-Strainer, 1/2" Nipple, 1/2” Close (Not Shown) Ecolab No.: 96027024 2 Per Ecolab No.: 96028816 Mfg. No.: 04730-217-01-10 Ecolab No.: 85141208 Mfg. No.: 05700-002-28-95 Mfg. No.: 04730-207-15-00 Tee, 1/2" X 1/2" X 1/4" Ecolab No.: N/A Mfg.

  • Page 69: Wash Manifold Assembly (Es-2000 & Es-4000)

    SECTION 6: PARTS SECTION WASH MANIFOLD ASSEMBLY ES-2000 & ES-4000 Kit, Upper Wash Manifold, with Hardware Kit, Lower Wash Manifold, with Hardware Complete Manifold Assembly ES-2000 & ES-2000HH ES-2000 & ES-2000HH Only (1 for ES-2000 and 2 for ES-4000) Ecolab No.: N/A Ecolab No.: N/A Mfg.

  • Page 70: Pump & Motor Assemblies (Es-2000 & Es-4000)

    SECTION 6: PARTS SECTION PUMP & MOTOR ASSEMBLY * Previous models used a flat gas- ket. O-ring seal can be replaced with flat gasket. Flat gasket must be replaced with flat gasket only. ** Apply red Loc-Tite adhesive to threads before installation into volute housing.

  • Page 71: Pump & Motor Assemby (Es-2000-Cs)

    SECTION 6: PARTS SECTION ES-2000-CS MOTOR & PUMP ASSEMBLY Complete Pump & Motor Assembly Ecolab No.: 96582025 Mfg. No.: 06105-002-16-29 Pump Only Assembly (Includes items in dashed box and pump casing.) Motor Only Ecolab No.: 96582071 Ecolab No.: 96582070 Mfg. No.: 05700-002-79-49 Mfg.

  • Page 72: Miscellaneous Parts (Es-2000 & Es-4000)

    SECTION 6: PARTS SECTION MISCELLANEOUS PARTS ES-2000 & ES-4000 ES-4000 Rack Guide Weldment Ecolab No.: 96550363 Mfg. No.: 05700-031-45-92 ES-4000 ES-4000 Retrofit Kit Intake Pump Strainer Weldment Sump Strainer Assembly Ecolab No.: 96580170 Ecolab No.: N/A Mfg. No.: 05700-031-45-26 Mfg. No.: 05700-002-79-46 ES-4000 Injection Tube Weldment Ecolab No.: 96550371 Mfg.

  • Page 73: Door Assemblies (Es-2000)

    SECTION 6: PARTS SECTION ES-2000 SERIES DOOR ASSEMBLIES Door Guides Locknut, 8-32 S/S Hex with Nylon Inset Ecolab No.: 96552336 Ecolab No.: 88429105 Mfg. No.: 05700-111-33-59 Mfg. No.: 05310-272-02-00 Magnet Ecolab No.: 96025200 Mfg. No.: 05930-111-51-68 ES-2000 & 27” Front Door ES-2000 &...

  • Page 74: Door Assemblies (Es-4000)

    SECTION 6: PARTS SECTION ES-4000 DOOR ASSEMBLIES Door Guides Locknut, 8-32 S/S Hex with Nylon Inset Ecolab No.: 96552336 Ecolab No.: 88429105 Mfg. No.: 05700-111-33-59 Mfg. No.: 05310-272-02-00 Magnet Ecolab No.: 96025200 Mfg. No.: 05930-111-51-68 Front Door Weldment Left Door Weldment Right Door Ecolab No.: 96583604 Ecolab No.: 96041108...

  • Page 75: False Panel Option

    SECTION 6: PARTS SECTION FALSE PANEL INSTALLATION False Panel Weldment Ecolab No.: 96580394 Rack rail removed & reposi- Mfg. No.: 005700-002-51-66 tioned for a corner operation. False Panel Kit with Hardware Ecolab No.: N/A Mfg. No.: 005700-003-12-93 False panel positioned in unit. 1.

  • Page 76: Es-4000Cdl Assembly Options

    SECTION 6: PARTS SECTION ES-4000CDL ASSEMBLY OPTIONS 24, 25 ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10 Issued: 10-29-2007 Revised: N/A...
  • Page 77 SECTION 6: PARTS SECTION ES-4000CDL ASSEMBLY OPTIONS (CONTINUED) ITEM DESCRIPTION ECOLAB No. Mfg. No. Front Door Assembly 05700-003-02-57 Front Door 05700-003-02-56 Door Glide, UHMW (Not Shown) 96552336 05700-111-33-59 Inner Door Guide (Not Shown) 05700-002-07-21 Cantilever Arm Assembly 96032438 05700-002-07-69 Cantilever Arm Weldment 96041090 05700-002-09-14 Plug...

  • Page 78: Es-4000Cdr Assembly Options

    SECTION 6: PARTS SECTION ES-4000CDR ASSEMBLY OPTIONS ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10 Issued: 10-29-2007 Revised: N/A...
  • Page 79 SECTION 6: PARTS SECTION ES-4000CDR ASSEMBLY OPTIONS (CONTINUED) ITEM DESCRIPTION ECOLAB No. Mfg. No. Hood Weldment 96041033 05700-002-07-72 Cantilever Arm Assembly 05700-002-07-70 Cantilever Arm Weldment 96041082 05700-002-09-13 Plug 96022447 05340-011-35-00 Spring Pin, 1/4” Dia. x 1-1/8” Long 96039185 05315-407-06-00 Tub Weldment 96041058 05700-002-07-74 Inner Door Guide (Not Shown)

  • Page 80: Vapor Vent Option Assembly (Revision A)

    SECTION 6: PARTS SECTION VAPOR VENT OPTION ASSEMBLY (REVISION A) Vapor Vent Incoming Water Valve 1 per assembly Ecolab No.: 96580683 Mfg. No.: 04810-100-12-18 Nut, Wing, Nylon, 1/4”-20 2 per assembly Vapor Vent Top Weldment Ecolab No.: 96024005 1 per assembly Mfg.

  • Page 81: Vapor Vent Option Assembly (Revision B)

    SECTION 6: PARTS SECTION VAPOR VENT OPTION ASSEMBLY (REVISION B) Vapor Vent Complete Assembly, 115V Nut, Wing, Nylon, 1/4”-20 1 per assembly 2 per assembly Ecolab No.: 96627582 Ecolab No.: 96024005 Mfg. No.: 05700-002-75-82 Mfg. No.: 05310-994-01-00 Vapor Vent Incoming Plumbing Assembly Vapor Vent Top Weldment 1 per assembly 1 per assembly...

  • Page 82: Sdi Option (Es-2000Hhv)

    SECTION 6: PARTS SECTION ES-2000HHV SDI OPTION Solenoid, 110 Volt Ecolab No.: 83999078 Mfg. No.: 04810-200-11-00 Interlock Frame Ecolab No.: N/A Mfg. No.: 05700-002-92-30 Bearing, Nyliner Flanged Ecolab No.: N/A Mfg. No.: 3120-002-71-66 Interlock Solenoid Link Ecolab No.: N/A Mfg. No.: 05700-002-92-36 Interlock Rod Link Interlock Rod Sleeve Ecolab No.: N/A...

  • Page 83: Dispenser Assembly (Front View)

    SECTION 6: PARTS SECTION XSP DISPENSER ASSEMBLY Detergent Pedestal Ecolab No.: 92387588 Mfg. No.: 05700-021-48-84 (FRONT VIEW) (TOP VIEW) 9, 10 (BOTTOM VIEW) ITEM DESCRIPTION ECOLAB No. Mfg. No. Rinse Aid Cylinder 92381292 05700-021-60-28 Rinse Aid Hopper Screen 96200324 05700-011-48-91 Dispenser, Black, Molded 92382449 09515-131-48-79...

  • Page 84: Solenoid Mounting Plate Assembly

    SECTION 6: PARTS SECTION XSP SOLENOID MOUNTING PLATE ASSEMBLY 2, 3 ITEM DESCRIPTION ECOLAB No. Mfg. No. XSP Controller Weldment 92387604 05700-031-76-15 Screw, 10-32 x 3/8" Long 88120878 05305-173-12-00 Washer, 10-24 External Tooth 96026976 05311-273-02-00 Y-Strainer, S-45 Valve 96582061 04730-111-48-73 Decal, Detergent-Flush-Rinse 96034806 09905-011-64-95...
  • Page 85 SECTION 7: ELECTRICAL SCHEMATICS...

  • Page 86: Es-2000/Es-2000-Cs (115 Volt, 60Hz, Single Phase)

    SECTION 7: ELECTRICAL SCHEMATICS ES-2000/ES-2000-CS (115 VOLT, 60HZ, SINGLE PHASE) ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10 Issued: 10-29-2007 Revised: N/A...

  • Page 87: Es-2000-V (115 Volt, 60 Hz, Single Phase)

    SECTION 7: ELECTRICAL SCHEMATICS ES-2000-V/ES-2000HHV (115 VOLT, 60HZ, SINGLE PHASE) ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10 Issued: 10-29-2007 Revised: N/A...

  • Page 88: Es-2000Xsp (115 Volt, 60 Hz, Single Phase)

    SECTION 7: ELECTRICAL SCHEMATICS ES-2000XSP/ES-2000XSP-PH (115 VOLT, 60HZ, SINGLE PHASE) 9905-031-50-20 ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10 Issued: 10-29-2007 Revised: N/A...

  • Page 89: Es-4000 (115 Volt, 60Hz, Single Phase)

    SECTION 7: ELECTRICAL SCHEMATICS ES-4000 (115 VOLT, 60HZ, SINGLE PHASE) ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10 Issued: 10-29-2007 Revised: N/A...

  • Page 90: Es-4000Cdl/Es-4000Cdr (115 Volt, 60Hz, Single Phase)

    SECTION 7: ELECTRICAL SCHEMATICS ES-4000CDL/ES-4000CDR (115 VOLT, 60HZ, SINGLE PHASE) ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10 Issued: 10-29-2007 Revised: N/A...

  • Page 91: Es-4000Xsp (115 Volt, 60Hz, Single Phase)

    SECTION 7: ELECTRICAL SCHEMATICS ES-4000XSP (115 VOLT, 60HZ, SINGLE PHASE) ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10 Issued: 10-29-2007 Revised: N/A...

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