Caliper - Suzuki GS-1000 Service Manual

CHASSIS
years is justified from standpoints o f safety and
economy.
Adherence
to
this rule is strongly
recommended.
Replacement interval:
Two years
m
Components o f master cylinder assembly
(Use Suzuki Genuine
parts:
Master cylinder
cup set)
Component
of caliper assembly
(Use Suzuki Genuine parts: Pad and piston
set)
RFO TE:
Pad and piston
set
includes rwo kinds o f
REMOVAL
m
Remove the oil hose union bolt.
C A U
TION:
Loose~tirtg
the oil hose unio~? b o I r cutrses
[he brake Jluid roji'ow our. Block [he brake
&fluid wirk
a
rag,
erc.,
l o a~pofd rke brakefluid
cwning in
cortlacr
~t+irh ?he mororc~vclc frame.
Remove
two
caliper mounting bolts
@.
m Remove nut
a
together with the rear torque
link bojt and rear caliper, and remove lthe
wheel side bolt towards the wheel side.
grease packed in
pottch.
Grease in /he pouch
pri~tred
"Caliper
Axle Grease"
should be
used
for rh
rf
prin~ed '"rake
Pod
Grcns,
'0.
I .
uxie
ant
r e pad h
.
-
CA
UTTON:
Re
sure
t o
wash all componenr parts in !he
nbo17e sets with
clean brake fluid
before
itutnlling them into
the
master cylinder
or
mliper.
REAR BRAKE CALIPER
.
.
I .
Plstnn and
ped
svl
F a
Dust
cover
2. Pad
1
1.
Brealhcr. Nn. I
3. Scsl.
piston
12. Breather. No. , 2
4. Roof. pislon
13. Cap
5 .
Qnl. plrrnn 14. Shim
6 . Rdk. h ~ u ~ n g
15, Rolr
7 .
P I ~
16, Washcr
8.
Clip
1. .
Leek
w a s h
9 . SprinE
Remove the caliper assembly from the motor-
cycle
frame by drawing
i t
upwards.
MOUNTING
With the
disc
pad opened, insert the caliper
assembly
into the upper portion of the brake
disc.
Put the rear torque link bolt From the wheel
Secure
it
with the fastening nut temporarily.
Next tighten the
caliper mounting bolt.
I
Tightening torque:
I
2.0 -- 3 . 0 kg-rn
(14.5
-2 1.5 lb-ft)
I
r
When reconnecting the
brake hose
to
the
caliper body. be sure
to
point the hose
in
the
direction shown
to
keep the hose
away
from
other parts.
.
-
IMPORTANT:
Most
of
the steps
in reassemb/y o f
theJront-
brake caliper assemb(17 arc appiicable also
to
?he rear-broke caliper assembljl.