Transmission - Suzuki GS-1000 Service Manual

ENGINE
TRANSMISSION
a
Counter
shaft
gear assembly
Whcrc the limit is
exceeded,
replace crankshaft
assembly or reduce the deflection and
the side
clearance
within the limit by
replacing the worn
parts
-
connecting rod, big, end bearing.
crankpin and thrust
washer etc.
f
I Beannp. 6 3rd dnve war
I
Counter
shafi
- .
51h driw ~ c 3 r
?
4th dnir
gear
8. 2nd dnrr rear
4
Washer 9 Bcanng
5 .
C~rchp Crankshaft deflection
Support
the
crankshaft
with "V"
blocks as
shown. with t h e two end bearings resting on the
blocks. Rig up the dial gauge,
as shown. and
rotate
the
crankshaft slowly to read the deflec-
tion.
Replace the crankshaft if the deflection is
greater than the limit.
Crankshaft runout
1
Fig. 7-158.
Setvice
limit
Refer to
the above drawing with respect
to
each
hearing assembly. (Pay attention
to
each
gear's
direction.)
Replace circlip by new one.
0.10 m m (0.003 in.)
Mounting 2nd
drive
gear
on the
counter
shah
Farce-fit 2nd drive gear to a position
where the
distance between this drive gear and the
1st
drive gear assumes the value indicated:
I
109.4
-
109.5mrn (4.307 -4.311. in.)
- 3
4th
Fig. 7-159.
p w
-
-
NOTE:
I ) Bcfarcl
mounriitg
2nd
drive gear, apply
"THREAD LOCK
SUPER
103K"'
(99000-32035)
~o its
bore,
t a k i ~ g
care
no[
lo
stnenr 51h drive gear wifh
"SUPER 103K".
2) Afvr n~ounting rhe 2nd drive gear,
check that
Sf
h
drive gear spins
srnoothIy
by rnoving
it
wirh your fjngers.