Installation - Suzuki GS-1000 Service Manual

ENGINE
INSTALLATION
Fit the projection of oil
pump
driven gear into
the
notch of
primary
driven gear and
confirm
both parts
fit
snugly ~ v h i l c rotatins primary
driven gear left and right.
a
After installing the oil pump driven gear and
priiiinry drivcn gcar. apply engine oil to
nccdlc bcaring
and spacer
to assemble the
r~eedle hearing and the spacer i n the
prescribed nrdcr.
Assemblc the primnry
driven pear
and then
thrust washer
must
be installed with the
grooved side facing in.
:4r1cr lipl~tcnirlg the
clutch
sleeve hub nut. be
rurc
to
lock the
r l k l t
by firmly bending the
to~iguc of
thc
\va\'her. Tfghtcning torque for
t l ~ c nu(
ic cpccificd.
Clu~uli slcc\.c huh
nut
righ~ening
rorquc:
5.0
-
7.0
kg.m
(36.0
--
50.5 Ib-ft)
-
-.--,..
v
-
-
m
Insert
clutch driven plate and drive plate one
by
one into sleeve h u b in
the prescribed
ordcr. lnscrt ctl~tch release rack into pressure
plate and
fit
pressure plate into sleeve hub.
a
Tighten c l u t c h spring bolts
in
the order
shown
in the drawing.
-
- -
NOTE:
Tihqhren !he clutch spring sel bolls
irr
the man-
rwr
Drdicated, righrening ~ i ~ e n r by degrees
~ctiril
they arruirl a ~cniform ~ighr~ress.
-
tightening torque:
1.1
-- I.?
kg-m
(8.0
-- 9.5 Ib-ft)
Fig. 7-129.
Replace gasket by
new
one
to
prevent oil
leakage.
Engage the teeth af clutch release rack
with
those of pinion gear at the clutch
cover
side
and replace clutch cover. Make sure
that
t h e
rack and pinion
gear
engage positively.
Install them. hammering lightly with plastic
hammer and tighten screw.