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Porsche Boxster Technical Manual page 86

Group 5 body
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Boxster (986)
Body front
2
Cleaning the welding areas
3
Inserting outer side member, wheel housing
into the body
4
Fitting in wings and front lid
Remove the factory-applied primer on the welding areas of
the spare parts -A, B, C, D, E, F, G, H, 1- using the rotary
brush.
Drill or punch (with a hole punch) 07 mm holes spaced
20mm apart for plug-welding with shielding gas.
=> 'Welding wheel housing, lower shell and outer side
members into the body" in 50-23 page 6
Remove underbody coating and paint layers, etc. from the
welding areas of the body with a hot-air gun or rotary
brush.
Straightening attachment -2- for front-axle mount or on the
straightening attachment -1- for the impact pipes (impact
absorbers) must be screwed on for the fitting work.
Insert wheel housing into the body and fasten onto the
straightening attachment -3-.
Insert spare outer side member onto the inner side mem-
ber.
Fit the left and right wings and fit in the front lid.
=> Rep. Gr. 5; Illustration of gap dimensions

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