Maintenance Service
Interval
Every 200 hours
Every 400 hours
Every 600 hours
Every 800 hours
Every 1,000 hours
Operating in Adverse Conditions
Important: If the machine is subjected to any of the conditions listed below, maintenance should be performed
twice as frequently:
•
Desert operation
•
Cold climate operation below 0° C (32° F)
•
Trailer towing
•
Frequent operation on dusty roads
•
Construction work
•
After extended operation in mud, sand, water, or similar dirty conditions, have your brakes inspected and cleaned as soon as
possible. This will prevent any abrasive material from causing excessive wear.
Maintenance Procedure
• Torque the front and rear wheel nuts.
• Inspect opening on filter.
• Change the engine oil and filter.
• Inspect the constant-velocity boot for cracks, holes, or a loose clamp.
• Check the adjustment of the shift cables.
• Check the adjustment of the high–low cable.
• Check the adjustment of the differential-lock cable.
• Check the adjustment of the parking brake.
• Check the adjustment of the brake pedal.
• Check the condition and tension of the alternator belt.
• Check the adjustment of the clutch pedal.
• Inspect the service and parking brakes.
• Inspect or replace the spark plug.
• Replace the fuel filter.
• Check the fuel lines and connections.
• Check the front-wheel alignment.
• Visually inspect the brakes for worn brake shoes.
• Change the safety air filter (more frequently in dusty or dirty conditions).
• Adjust the engine valve clearance.
• Change the front-differential oil.
• Change the hydraulic fluid and clean the strainer.
• Replace the hydraulic filter.
• Change the high-flow hydraulic fluid and filter (TC models only).
• Change the brake fluid.
• Drain/flush the fuel tank.
• Flush or replace the coolant-system fluid.
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