Toro Greensmaster TriFlex 3300 Service Manual page 255

B. Use 3/8" drive breaker bar in tensioner arm
square drive hole to hold tensioner arm in place so
that clevis pin can be removed.
C. Remove clevis pin and allow counterbalance
springs to relax.
2. Disassemble suspension assembly as required us-
ing Figure 21 as a guide.
NOTE: Medium strength Loctite #609 retaining com-
pound is applied to ball joint housing during assembly.
Localized heat around the ball joint housing will allow
easier ball joint removal from A--arm.
Assembly (Fig. 21)
1. Install all removed suspension assembly compo-
nents using Figure 21 as a guide.
A. If any ball joint (item 3) was removed from A--arm,
clean ball joint housing and A--arm bore with Loctite
cleaning solvent (or equivalent) and allow to dry. Ap-
ply Loctite #609 retaining compound (or equivalent)
to ball joint housing before inserting ball joint into A--
arm.
B. If any clamp (item 9) was removed, make sure
that raised boss in clamp bore is positioned in groove
of ball joint stud before securing clamp.
C. If lift plate (item 12) was removed from A--arm, se-
cure lift plate with two (2) flange head screws (item
13). Torque screws from 67 to 83 ft- -lb (91 to 112
N- -m).
CAUTION
Be careful when assembling the suspension
counterbalance system. The counterbalance
spring is under heavy load and may cause per-
sonal injury.
D. Install clevis pin (item 26) into upper holes in
counterbalance mount (item 23) and hole in tension-
er arm (item 16). Tensioner arm can be rotated with
breaker bar (3/8" square drive) to align holes. Figure
22 shows correct location of clevis pin.
E. If stabilizer springs were removed from suspen-
sion assembly, move and support suspension as-
sembly so that upper a--arm has stabilizer spring
attachment hole positioned 5.710" (145.0 mm) from
rear of pivot mount. Then, adjust location of spring so
the center of the spring end is 8.760" (222.5 mm)
from rear of pivot mount. Figure 24 shows dimen-
sions for correct stabilizer spring adjustment.
Greensmaster 3300/3400
1. Clevis pin
2. Counterbalance mount
1. Suspension assembly
2. Cap screw
3. Spring retainer
4. Flange head screw
2
1
1. Stabilizer spring
2. Upper a- -arm
Page 7 - - 25
3
1
2
Figure 22
3. Tensioner arm
1
3
2
7
Figure 23
5. Spacer
6. Flange nut
7. Stabilizer spring
5.710"
(145.0 mm)
4
3
8.760"
(222.5 mm)
Figure 24
3. Pivot mount
4. Spring hole
Chassis
4
5
6