Transmission - Suzuki GZ250 Service Manual

TRANSMISSION

DISASSEMBLY
• Disassemble the transmission gears as shown in the illustration.
1 1st dri v en gear 2
5th driven gear 3
3rd driven gear 4 4th
driven gear 5 2nd
driven gear 6
Driveshaft 7
Countershaft 8 5th
drive gear 9 3rd
drive gear 10 4th
drive gear 11 2nd
drive gear
REASSEMBLY
Assemble the countershaft and driveshaft in the reverse order of disassembly. Pay attention to the
following points.
NOTE:
Before installing the gears, apply engine oil to the bearing and inner surface of the each gear.
CAUTION ____________________________________________________________________
* Never reuse a circlip. After a circlip has been removed from a shaft, it should be discarded
and a new circlip must be installed.
* When installing a new circlip, do not expand the end gap larger than required to slip the
circlip over the shaft.
* After installing a circlip, make sure that it is completely seated in its groove and securely
fitted.
ENGINE 3-42