Master Cylinder Inspection; Master Cylinder Reassembly And Remounting - Suzuki GZ250 Service Manual

5-13 CHASSIS
• Remove the piston/secondary cup and return spring

MASTER CYLINDER INSPECTION

Inspect the master cylinder bore for any scratches or other
damage.
Inspect the piston surface for any scratches or other dam-
age.
Inspect the primary cup, secondary cup and dust seal for
wear or damage.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cylinder in the re-
verse order of removal and disassembly. Pay attention to
the following points:
A CAUTION
* Wash the master cylinder components with new
brake fluid before reassembly.
* Do not wipe the brake fluid off after washing the
components.
* When washing the components, use the speci-
fied brake fluid. Never use different types of
fluid or cleaning solvents such as gasoline, ker-
osine, etc.
* Apply brake fluid to the master cylinder bore
and all of the master cylinder components be-
fore reassembly.
Specification and Classification: DOT 4
NOTE:
When installing the circlip, make sure that the sharp edge
of the circlip faces outside.
• When reinstalling the brake light switch, align the projec-
tion on the switch with the hole in the master cylinder.