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4JH80
Yanmar 4JH80 Manuals
Manuals and User Guides for Yanmar 4JH80. We have
3
Yanmar 4JH80 manuals available for free PDF download: Operation Manual
Yanmar 4JH80 Operation Manual (160 pages)
Marine Engines
Brand:
Yanmar
| Category:
Engine
| Size: 21.88 MB
Table of Contents
Marine Engines
1
Table of Contents
3
Introduction
9
Record of Ownership
10
Safety
11
Safety Precautions
12
General Information
12
Before You Operate
12
During Operation and Maintenance
12
Location of Safety Decals
16
Product Overview
19
Yanmar 4Jh Common Rail Series Features and Applications
19
New Engine Break-In
20
Component Identification
21
Right Side (Viewed from Flywheel) - 4JH45/4JH57
21
Left Side (Viewed from Flywheel) - 4JH45/4JH57
21
Right Side (Viewed from Flywheel) - 4JH80/4JH110
22
Left Side (Viewed from Flywheel) - 4JH80/4JH110
22
Nameplates
23
Function of Major Components
24
Electronic Control System
25
Main Electronic Control Components and Features
26
Control Equipment
27
Instrument Panel (Optional)
27
Instrument Panel
29
Accessory Power Output
37
Single-Lever Remote Control Handle
38
Vessel Control System (Vc10)
39
Display
40
Before You Operate
43
Introduction
43
Safety Precautions
43
Diesel Fuel
44
Diesel Fuel Specifications
44
Filling the Fuel Tank
47
Bleeding the Fuel System
48
Priming the Fuel System
49
Engine Oil
49
Engine Oil Specifications
49
Engine Oil Viscosity
50
Checking the Engine Oil
50
Adding Engine Oil
51
Marine Gear or Sail Drive Oil
51
Marine Gear Oil Specifications
51
Sail Drive Oil Specifications
51
Checking Marine Gear Oil
52
Adding Marine Gear Oil
52
Checking and Adding Sail Drive Oil
52
Engine Coolant
53
Engine Coolant Specifications
53
Coolant (Closed Cooling System)
53
Checking and Adding Coolant
54
Engine Operation
57
Introduction
57
Safety Precautions
57
Operation (B25,C35-Type Instrument Panel)
59
Starting the Engine
59
If the Engine Fails to Start
60
Starting at Low Temperatures
60
After the Engine Has Started
61
Remote Control Handle Operation
61
Acceleration and Deceleration
61
Shifting the Engine
61
Switching to Trolling (KMH4A Only)
62
Cautions During Operation
63
Shutting down the Engine
65
Normal Shutdown
65
Emergency Shutdown
66
Emergency Stop Switch (Option: Usually Equipped Near the Instrument Panel)
67
Checking the Engine after Operation
67
Operation (Vc10: Vessel Control System)
68
Starting the Engine
68
Station Protect
70
Sys on by ID, Start by ID
70
Owner ID Change
70
If the Engine Fails to Start
71
Starting at Low Temperatures
71
After the Engine Has Started
71
Warm up Mode (Shift Disconnect)
72
Throttle and Shift Control
73
Neutral
73
Forward
73
Reverse
73
Forward (Reverse) to Reverse (Forward)
73
Engine Speed Limit Mode
74
Cautions During Operation
74
Shut-Down the Engine (Stopping)
76
Normal Stopping
76
Emergency Stop
77
Control the Backup Panel
78
Checking the Engine after Operation
79
Periodic Maintenance
81
Introduction
81
Safety Precautions
81
Precautions
83
The Importance of Periodic Maintenance
83
Performing Periodic Maintenance
83
The Importance of Daily Checks
83
Keep a Log of Engine Hours and Daily Checks
83
Yanmar Replacement Parts
83
Tools Required
83
Ask Your Authorized Yanmar Marine Dealer or Distributor for Help
83
Tightening Fasteners
84
Epa Maintenance Requirements
86
EPA Requirements for USA and Other Applicable Countries
86
EPA Requirements
86
Conditions to Ensure Compliance with Epa Emission Standards
87
Installation of Exhaust Sampling Port
88
Periodic Maintenance Schedule
89
Periodic Maintenance Procedures
92
Daily Checks
92
After Initial 50 Hours of Operation
93
Every 50 Hours of Operation
99
Every 250 Hours of Operation
101
Every 500 Hours of Operation
107
Every 1000 Hours of Operation
108
Troubleshooting
111
Safety Precautions
111
Troubleshooting after Starting
111
Troubleshooting Information
112
Troubleshooting Chart
113
Failsafe Diagnosis Functional Specification Chart
118
Long-Term Storage
123
Prepare Engine for Long-Term Storage
123
Drain Seawater Cooling System
124
Returning the Engine to Service
125
Specifications
127
Principal Engine Specifications
127
4JH45 Engine
128
4JH57 Engine
129
4JH45, 4JH57 Marine Gear or Sail Drive
130
4JH80 Engine
131
4JH110 Engine
132
4JH80, 4JH110 Marine Gear or Sail Drive
133
System Diagrams
135
Piping Diagrams
135
Wiring Diagrams
149
Epa Warranty Usa Only
155
Yanmar Co., Ltd. Limited Emission Control System Warranty - Usa Only
155
Your Warranty Rights and Obligations
156
Warranty Period
156
Warranty Coverage
157
Exclusions
157
Owner's Responsibility
157
Customer Assistance
157
Maintenance Log
158
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Yanmar 4JH80 Operation Manual (126 pages)
MARINE ENGINES
Brand:
Yanmar
| Category:
Engine
| Size: 17.06 MB
Table of Contents
Marine Engines
1
Table of Contents
3
Introduction
7
Record of Ownership
8
Safety
9
Safety Precautions
10
General Information
10
Before You Operate
10
During Operation and Maintenance
10
Location of Safety Decals
14
Product Overview
17
Yanmar 4Jh Common Rail Series Features and Applications
17
New Engine Break-In
18
Component Identification
19
Right Side (Viewed from Flywheel) - 4JH45/4JH57
19
Left Side (Viewed from Flywheel) - 4JH45/4JH57
19
Right Side (Viewed from Flywheel) - 4JH80/4JH110
20
Left Side (Viewed from Flywheel) - 4JH80/4JH110
20
Nameplates
21
Function of Major Components
22
Electronic Control System
23
Main Electronic Control Components and Features
24
Control Equipment
25
Instrument Panel (Optional)
25
Accessory Power Output
35
Single-Lever Remote Control Handle
36
Before You Operate
37
Introduction
37
Safety Precautions
37
Diesel Fuel
38
Diesel Fuel Specifications
38
Filling the Fuel Tank
41
Bleeding the Fuel System
42
Priming the Fuel System
43
Engine Oil
43
Engine Oil Specifications
43
Engine Oil Viscosity
44
Checking the Engine Oil
44
Adding Engine Oil
45
Marine Gear or Sail Drive Oil
45
Marine Gear Oil Specifications
45
Sail Drive Oil Specifications
45
Checking Marine Gear Oil
46
Adding Marine Gear Oil
46
Checking and Adding Sail Drive Oil
46
Engine Coolant
47
Engine Coolant Specifications
47
Coolant (Closed Cooling System)
47
Checking and Adding Coolant
48
Engine Operation
51
Introduction
51
Safety Precautions
51
Starting the Engine
53
If the Engine Fails to Start
54
Starting at Low Temperatures
54
After the Engine Has Started
55
Remote Control Handle Operation
55
Acceleration and Deceleration
55
Shifting the Engine
55
Switching to Trolling (KMH4A Only)
56
Cautions During Operation
57
Shutting down the Engine
58
Normal Shutdown
58
Emergency Shutdown
59
Checking the Engine after Operation
60
Periodic Maintenance
61
Introduction
61
Safety Precautions
61
Precautions
63
The Importance of Periodic Maintenance
63
Performing Periodic Maintenance
63
The Importance of Daily Checks
63
Keep a Log of Engine Hours and Daily Checks
63
Yanmar Replacement Parts
63
Tools Required
63
Ask Your Authorized Yanmar Marine Dealer or Distributor for Help
63
Tightening Fasteners
64
Periodic Maintenance Schedule
66
Periodic Maintenance Procedures
68
Daily Checks
68
After Initial 50 Hours of Operation
69
Every 50 Hours of Operation
75
Every 250 Hours of Operation
77
Every 500 Hours of Operation
83
Every 1000 Hours of Operation
84
Troubleshooting
87
Safety Precautions
87
Troubleshooting after Starting
87
Troubleshooting Information
88
Troubleshooting Chart
89
Failsafe Diagnosis Functional Specification Chart
94
Long-Term Storage
97
Prepare Engine for Long-Term Storage
97
Drain Seawater Cooling System
98
Returning the Engine to Service
99
Specifications
101
Principal Engine Specifications
101
4JH45 Engine
102
4JH57 Engine
103
4JH45, 4JH57 Marine Gear or Sail Drive
104
4JH80 Engine
105
4JH110 Engine
106
4JH80, 4JH110 Marine Gear or Sail Drive
107
System Diagrams
109
Piping Diagrams
109
Wiring Diagrams
123
Yanmar 4JH80 Operation Manual (128 pages)
Brand:
Yanmar
| Category:
Engine
| Size: 2.85 MB
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