User Manuals: Yanmar 4JH45 Marine Diesel Engine

Manuals and User Guides for Yanmar 4JH45 Marine Diesel Engine. We have 4 Yanmar 4JH45 Marine Diesel Engine manuals available for free PDF download: Operation Manual

Yanmar 4JH45 Operation Manual (198 pages)

MARINE ENGINE

Brand: Yanmar | Category: Engine | Size: 29 MB

Table of Contents
3
Introduction
9
Record of Ownership
10
Safety
11
Safety Precautions
12
General Information
12
Before You Operate
12
During Operation and Maintenance
12
Location of Safety Decals
16
Product Overview
19
Yanmar 3/4Jh Common Rail Series Features and Applications
19
New Engine Break-In
20
Component Identification
21
Right Side (Viewed from Flywheel) - 3JH40
21
Left Side (Viewed from Flywheel) - 3JH40
21
Right Side (Viewed from Flywheel) - 4JH45/4JH57
22
Left Side (Viewed from Flywheel) - 4JH45/4JH57
22
Right Side (Viewed from Flywheel) - 4JH80/4JH110
23
Left Side (Viewed from Flywheel) - 4JH80/4JH110
23
Nameplates
24
Function of Major Components
25
Electronic Control System
26
Main Electronic Control Components and Features
27
Control Equipment
28
Instrument Panel (Optional)
28
Accessory Power Output
40
Single-Lever Remote Control Handle
41
Vessel Control System (Vc10)
42
Display
43
Vessel Control System (Vc20)
46
Display
48
Before You Operate
53
Introduction
53
Safety Precautions
53
Diesel Fuel
54
Diesel Fuel Specifications
54
Filling the Fuel Tank
57
Bleeding the Fuel System
58
Priming the Fuel System
59
Engine Oil
59
Engine Oil Specifications
59
Engine Oil Viscosity
60
Checking the Engine Oil
60
Adding Engine Oil
61
Marine Gear or Sail Drive Oil
61
Marine Gear Oil Specifications
61
Sail Drive Oil Specifications
61
Checking Marine Gear Oil
62
Adding Marine Gear Oil
62
Checking and Adding Sail Drive Oil
62
Engine Coolant
63
Engine Coolant Specifications
63
Coolant (Closed Cooling System)
63
Checking and Adding Coolant
64
Engine Operation
69
Introduction
69
Safety Precautions
69
Operation
71
(B25, C35-Type Instrument Panel)
71
Starting the Engine
71
If the Engine Fails to Start
72
Starting at Low Temperatures
72
After the Engine Has Started
73
Remote Control Handle Operation
73
Acceleration and Deceleration
73
Shifting the Engine
73
Switching to Trolling (KMH4A Only)
74
Cautions During Operation
75
Shutting down the Engine
77
Normal Shutdown
77
Engine Auxiliary Stop Switch
78
Auxiliary Stop Switch (Option: It Is Recommended that this Switch Is Installed in an Easily Accessible Location.)
79
Checking the Engine after Operation
79
Operation
80
(Vc10: Vessel Control System)
80
Starting the Engine
80
Station Protect
82
Sys on by ID, Start by ID
82
Owner ID Change
82
If the Engine Fails to Start
83
Starting at Low Temperatures
83
After the Engine Has Started
83
Warm up Mode (Shift Disconnect)
84
Throttle and Shift Control
85
Neutral
85
Forward
85
Reverse
85
Forward (Reverse) to Reverse (Forward)
85
Engine Speed Limit Mode
86
Cautions During Operation
86
Shut-Down the Engine (Stopping)
88
Normal Stopping
88
Normal Stopping (for Folding / Feathering Propeller)
89
Emergency Stop
91
Control the Backup Panel
92
Checking the Engine after Operation
93
Operation
94
(Vc20: Vessel Control System)
94
Starting the Engine
94
Station Protect
96
Sys on by ID, Start by ID
96
Owner ID Change
96
YANMAR E-Key
97
If the Engine Fails to Start
101
Starting at Low Temperatures
101
After the Engine Has Started
101
Warm up Mode (Shift Disconnect)
102
Throttle and Shift Control
103
Neutral
103
Forward
103
Reverse
103
Forward (Reverse) to Reverse (Forward)
103
Engine Speed Limit Mode
104
Cautions During Operation
104
Shut-Down the Engine (Stopping)
106
Normal Stopping
106
Normal Stopping (for Folding / Feathering Propeller)
107
Emergency Stop
109
Control the Backup Panel
110
Checking the Engine after Operation
111
Periodic Maintenance
113
Introduction
113
Safety Precautions
113
Precautions
115
The Importance of Periodic Maintenance
115
Performing Periodic Maintenance
115
The Importance of Daily Checks
115
Keep a Log of Engine Hours and Daily Checks
115
YANMAR Replacement Parts
115
Tools Required
115
Consult Your Authorized YANMAR Marine Dealer or Distributor for Help
115
Tightening Fasteners
116
Epa Maintenance Requirements
118
EPA Requirements for USA and Other Applicable Countries
118
Environmental Condition for Operation and Maintenance
119
Inspection and Maintenance
120
Installation of Exhaust Sampling Port
120
Periodic Maintenance Schedule
121
Inspection and Maintenance of Emission-Related Parts
123
Periodic Maintenance Procedures
124
Daily Checks
124
After Initial 50 Hours of Operation
125
Every 50 Hours of Operation
131
Every 250 Hours of Operation
133
Every 500 Hours of Operation
140
Every 1000 Hours of Operation
141
Troubleshooting
143
Safety Precautions
143
Troubleshooting after Starting
143
Troubleshooting Information
144
Troubleshooting Chart
145
Failsafe Diagnosis Functional Specification Chart
150
Long-Term Storage
155
Prepare Engine for Long-Term Storage
155
Drain Seawater Cooling System
156
Returning the Engine to Service
158
Specifications
159
Principal Engine Specifications
159
3JH40 Engine
160
3JH40 Marine Gear or Sail Drive
161
4JH45 Engine
162
4JH57 Engine
163
4JH45, 4JH57 Marine Gear or Sail Drive
164
4JH80 Engine
165
4JH110 Engine
166
4JH80, 4JH110 Marine Gear or Sail Drive
167
System Diagrams
169
Piping Diagrams
169
Warranty Usa Only
187
Yanmar Power Technology Co.,Ltd
187
Yanmar Emission Control System Warranty Statement
189
Your Warranty Rights and Obligations
189
Yanmar's Warranty Coverage
189
Warranted Parts
190
Exclusions
190
Owners Warranty Responsibilities
191
Customer Assistance
191
Maintenance Log
192

Yanmar 4JH45 Operation Manual (160 pages)

Marine Engines

Brand: Yanmar | Category: Engine | Size: 21 MB

Marine Engines
1
Table of Contents
3
Introduction

9
- Record of Ownership
  10
Safety

11
- Safety Precautions
  12
  - General Information
    12
  - Before You Operate
    12
  - During Operation and Maintenance
    12
- Location of Safety Decals
  16
Product Overview

19
Before You Operate

43
- Introduction
  43
- Safety Precautions
  43
- Diesel Fuel
  44
  - Diesel Fuel Specifications
    44
  - Filling the Fuel Tank
    47
  - Bleeding the Fuel System
    48
  - Priming the Fuel System
    49
- Engine Oil
  49
  - Engine Oil Specifications
    49
  - Engine Oil Viscosity
    50
  - Checking the Engine Oil
    50
  - Adding Engine Oil
    51
- Marine Gear or Sail Drive Oil
  51
- Engine Coolant
  53
Engine Operation

57
- Introduction
  57
- Safety Precautions
  57
- Operation (B25,C35-Type Instrument Panel)
  59
- Remote Control Handle Operation
  61
- Cautions During Operation
  63
- Shutting down the Engine
  65
- Checking the Engine after Operation
  67
- Operation (Vc10: Vessel Control System)
  68
  - Starting the Engine
    68
  - Station Protect
    70
  - Sys on by ID, Start by ID
    70
  - Owner ID Change
    70
  - If the Engine Fails to Start
    71
  - Starting at Low Temperatures
    71
  - After the Engine Has Started
    71
- Warm up Mode (Shift Disconnect)
  72
- Throttle and Shift Control
  73
  - Neutral
    73
  - Forward
    73
  - Reverse
    73
  - Forward (Reverse) to Reverse (Forward)
    73
- Engine Speed Limit Mode
  74
- Cautions During Operation
  74
- Shut-Down the Engine (Stopping)
  76
  - Normal Stopping
    76
  - Emergency Stop
    77
- Control the Backup Panel
  78
- Checking the Engine after Operation
  79
Periodic Maintenance

81
Troubleshooting

111
- Safety Precautions
  111
- Troubleshooting after Starting
  111
- Troubleshooting Information
  112
- Troubleshooting Chart
  113
- Failsafe Diagnosis Functional Specification Chart
  118
Long-Term Storage

123
Specifications

127
- Principal Engine Specifications
  127
  - 4JH45 Engine
    128
  - 4JH57 Engine
    129
  - 4JH45, 4JH57 Marine Gear or Sail Drive
    130
  - 4JH80 Engine
    131
  - 4JH110 Engine
    132
  - 4JH80, 4JH110 Marine Gear or Sail Drive
    133
System Diagrams

135
- Piping Diagrams
  135
- Wiring Diagrams
  149
Epa Warranty Usa Only

155
- Yanmar Co., Ltd. Limited Emission Control System Warranty - Usa Only
  155
  - Your Warranty Rights and Obligations
    156
  - Warranty Period
    156
  - Warranty Coverage
    157
  - Exclusions
    157
  - Owner's Responsibility
    157
  - Customer Assistance
    157
  - Maintenance Log
    158

Yanmar 4JH45 Operation Manual (126 pages)

MARINE ENGINES

Brand: Yanmar | Category: Engine | Size: 17 MB

Marine Engines
1
Table of Contents
3
Introduction

7
- Record of Ownership
  8
Safety

9
- Safety Precautions
  10
  - General Information
    10
  - Before You Operate
    10
  - During Operation and Maintenance
    10
- Location of Safety Decals
  14
Product Overview

17
Before You Operate

37
- Introduction
  37
- Safety Precautions
  37
- Diesel Fuel
  38
  - Diesel Fuel Specifications
    38
  - Filling the Fuel Tank
    41
  - Bleeding the Fuel System
    42
  - Priming the Fuel System
    43
- Engine Oil
  43
  - Engine Oil Specifications
    43
  - Engine Oil Viscosity
    44
  - Checking the Engine Oil
    44
  - Adding Engine Oil
    45
- Marine Gear or Sail Drive Oil
  45
- Engine Coolant
  47
Engine Operation

51
- Introduction
  51
- Safety Precautions
  51
- Starting the Engine
  53
- Remote Control Handle Operation
  55
- Cautions During Operation
  57
- Shutting down the Engine
  58
  - Normal Shutdown
    58
  - Emergency Shutdown
    59
- Checking the Engine after Operation
  60
Periodic Maintenance

61
- Introduction
  61
- Safety Precautions
  61
- Precautions
  63
- Periodic Maintenance Schedule
  66
- Periodic Maintenance Procedures
  68
Troubleshooting

87
Long-Term Storage

97
Specifications

101
- Principal Engine Specifications
  101
  - 4JH45 Engine
    102
  - 4JH57 Engine
    103
  - 4JH45, 4JH57 Marine Gear or Sail Drive
    104
  - 4JH80 Engine
    105
  - 4JH110 Engine
    106
  - 4JH80, 4JH110 Marine Gear or Sail Drive
    107
System Diagrams

109
- Piping Diagrams
  109
- Wiring Diagrams
  123

Yanmar 4JH45 Operation Manual (128 pages)

Brand: Yanmar | Category: Engine | Size: 2 MB

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User Manuals: Yanmar 4JH45 Marine Diesel Engine

Yanmar 4JH45 Operation Manual (198 pages)

Table of Contents

Yanmar 4JH45 Operation Manual (160 pages)

Table of Contents

Introduction

Safety

Product Overview

Before You Operate

Engine Operation

Periodic Maintenance

Troubleshooting

Long-Term Storage

Specifications

System Diagrams

Epa Warranty Usa Only

Yanmar 4JH45 Operation Manual (126 pages)

Table of Contents

Introduction

Safety

Product Overview

Before You Operate

Engine Operation

Periodic Maintenance

Troubleshooting

Long-Term Storage

Specifications

System Diagrams

Yanmar 4JH45 Operation Manual (128 pages)

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