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4JH4AE
Yanmar 4JH4AE Manuals
Manuals and User Guides for Yanmar 4JH4AE. We have
2
Yanmar 4JH4AE manuals available for free PDF download: Operation Manual, Service Manual
Yanmar 4JH4AE Operation Manual (142 pages)
JH4 Series Marine Engines
Brand:
Yanmar
| Category:
Engine
| Size: 18.67 MB
Table of Contents
Table of Contents
3
Introduction
7
Record of Ownership
8
Safety
9
Safety Precautions
10
General Information
10
Before You Operate
10
During Operation and Maintenance
10
Location of Safety Decals
14
Product Overview
19
Yanmar JH4 Features and Applications
19
New Engine Break-In
19
Component Identification
21
Service Side - 3JH4E
21
Non-Service Side - 3JH4E
21
Service Side - 4JH4AE
22
Non-Service Side - 4JH4AE
22
Service Side - 4JH4-TE
23
Non-Service Side - 4JH4-TE
23
Service Side - 4JH4-HTE
24
Non-Service Side - 4JH4-HTE
24
Location of Nameplates
25
Function of Major Components
26
Control Equipment
27
Instrument Panel (Optional)
27
Single Lever Remote Control Handle
32
Before You Operate
33
Diesel Fuel
33
Diesel Fuel Specifications
33
Handling of Diesel Fuel
34
Filling the Fuel Tank
36
Fuel System - 4JH4AE
36
Bleeding the Fuel System
36
Engine Oil
38
Engine Oil Specifications
38
Engine Oil Viscosity
39
Checking the Engine Oil
39
Adding Engine Oil
39
Marine Gear or Sail Drive Oil
40
Marine Gear Oil Specifications
40
Sail Drive Oil Specifications - SD50
40
Checking Marine Gear Oil
41
Adding Marine Gear Oil
41
Checking and Adding Sail Drive Oil
41
Engine Coolant
42
Engine Coolant Specifications
42
Coolant (Closed Cooling System)
42
Checking and Adding Coolant
42
Cranking the Engine
45
Daily Checks
46
Visual Checks
46
Checking Diesel Fuel, Engine Oil and Engine Coolant Levels
47
Checking and Refilling Marine Gear Oil
47
Checking the Battery Electrolyte Level
47
Checking the Alternator Belt
47
Checking the Remote Control Handle
47
Checking the Alarm Indicators
47
Preparing Fuel, Oil and Coolant in Reserve
47
Engine Operation
49
Starting the Engine
50
Restarting after Starting Failure
51
Starting at Low Temperatures
51
After the Engine Has Started
52
Remote Control Handle Operation
52
Acceleration and Deceleration
52
Shifting the Engine
52
Switching to Trolling (KMH4A Only)
53
Shutting down the Engine
54
Emergency Shutdown
54
Checking the Engine after Operation
55
Periodic Maintenance
57
Safety Precautions
57
Precautions
59
The Importance of Periodic Maintenance
59
Performing Periodic Maintenance
59
The Importance of Daily Checks
59
Keep a Log of Engine Hours and Daily Checks
59
Yanmar Replacement Parts
59
Tools Required
59
Ask Your Authorized Yanmar Marine Dealer or Distributor for Help
59
Tightening Fasteners
60
EPA Maintenance Requirements
61
EPA Requirements for USA and Other Applicable Countries
61
EPA Requirements
61
Conditions to Ensure Compliance with EPA Emission Standards
61
Inspection and Maintenance
62
Periodic Maintenance Schedule
63
Inspection and Maintenance of EPA Emission-Related Parts
66
Periodic Maintenance Procedures
67
After Initial 50 Hours of Operation
67
Control Cables
69
Every 50 Hours of Operation
71
Every 250 Hours of Operation
73
Every 500 Hours of Operation
79
Every 1000 Hours of Operation
80
Troubleshooting
83
Troubleshooting after Starting
83
Troubleshooting Chart
85
Troubleshooting Information
88
Long-Term Storage
89
Prepare Engine for Long-Term Storage
89
Drain Seawater Cooling System
90
Specifications
93
Principal Engine Specifications
93
3JH4E Engine Specifications
93
3JH4E Marine Gear Specifications
95
4JH4AE Engine Specifications
96
4JH4AE Marine Gear or Sail Drive Specifications
100
4JH4-TE Engine Specifications
102
4JH4-HTE Engine Specifications
104
4JH4-TE and 4JH4-HTE Marine Gear or Sail Drive Specifications
106
System Diagrams
107
Piping Diagrams
107
Wiring Diagrams
122
EPA Warranty USA Only
135
Yanmar Co., Ltd. Limited Emission Control System Warranty - Usa Only
135
Your Warranty Rights and Obligations
136
Warranty Period
136
Warranty Coverage
137
Exclusions
137
Owner's Responsibility
137
Customer Assistance
138
Emission System Warranty
139
Non-Road Emission System Warranty
139
Yanmar Co., Ltd. Limited Emission Control System Warranty - USA Only
139
Warranted Parts
140
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Yanmar 4JH4AE Service Manual (6 pages)
Brand:
Yanmar
| Category:
Engine
| Size: 1.16 MB
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