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YK-X Series
Yamaha YK-X Series Manuals
Manuals and User Guides for Yamaha YK-X Series. We have
3
Yamaha YK-X Series manuals available for free PDF download: User Manual
Yamaha YK-X Series User Manual (370 pages)
SCARA robot
Brand:
Yamaha
| Category:
Robotics
| Size: 3 MB
Table of Contents
Absolute Reset
3
Table of Contents
7
CHAPTER 1 Using the Robot Safely
13
Safety Information
13
Essential Caution Items
14
Make Daily and Periodic Inspections
21
Industrial Robot Operating and Maintenance Personnel
22
Robot Safety Functions
23
Safety Measures for the System
24
Trial Operation
25
Work Within the Safeguard Enclosure
26
Automatic Operation
27
Warranty
28
CHAPTER 2 Functions
29
Robot Manipulator
31
Robot Controller
37
Robot Initialization Number List
38
CHAPTER 3 Installation
41
Robot Installation Conditions
41
Installation Environments
41
Installation Base
43
Installation
45
Unpacking
45
Checking the Product
46
Moving the Robot
47
Moving the YK250X(H), YK350X(H), YK400X(H)
47
Moving the YK500X, YK600X, YK700X, YK800X, YK1000X, YK1200X, YK550X
48
Installing the Robot
51
Protective Bonding
52
Robot Cable Connection
54
User Wiring and User Tubing
56
Attaching the End Effector
60
R-Axis Tolerable Moment of Inertia and Acceleration Coefficient
60
Acceleration Coefficient Vs. Moment of Inertia (YK250X(H))
62
Acceleration Coefficient Vs. Moment of Inertia (YK350X(H))
63
Acceleration Coefficient Vs. Moment of Inertia (YK400X(H))
64
Acceleration Coefficient Vs. Moment of Inertia (YK500X)
65
Acceleration Coefficient Vs. Moment of Inertia (YK600X)
68
Acceleration Coefficient Vs. Moment of Inertia (YK700X)
71
Acceleration Coefficient Vs. Moment of Inertia (YK800X)
74
Acceleration Coefficient Vs. Moment of Inertia (YK1000X)
77
Acceleration Coefficient Vs. Moment of Inertia (YK1200X)
80
Acceleration Coefficient Vs. Moment of Inertia (YK550X with Standard R-Axis Specifications)
83
Acceleration Coefficient Vs. Moment of Inertia (YK550X with High-Speed R-Axis Specifications)
84
Equation for Moment of Inertia Calculation
86
Example of Moment of Inertia Calculation
89
Total Weight
90
Attaching the End Effector
91
Gripping Force of End Effector
96
Limiting the Movement Range with X-Axis Mechanical Stoppers (YK500X, YK600X, YK700X, YK800X, YK1000X, YK1200X)
97
Yk500X, Yk600X, Yk700X, Yk800X, Yk1000X, Yk1200X
98
CHAPTER 3 Installation
99
Yk550X
101
Limiting the Movement Range with Y-Axis Mechanical Stoppers
103
Yk550X
103
Yk1200X
104
Limiting the Movement Range with Z-Axis Mechanical Stoppers (YK1200X)
107
Installing the Minus Direction Stopper
108
Installing the Plus Direction Stopper
111
Overrun Amounts During Impacts with Z-Axis Mechanical Stopper
112
Limiting the Movement Range with X-, Y- and Z-Axis Mechanical Stoppers (YK250X, YK350X, YK400X, YK250XH, YK350XH, YK400XH)
113
Installing the X-, Y- and Z-Axis Additional Mechanical Stoppers
113
Installing the X- and Y-Axis Additional Mechanical Stoppers
116
Installing the Z-Axis Additional Mechanical Stopper
118
Installing the Minus Direction Stopper
118
Chapter 4. Make a Note of the Z-Axis Machine Reference Value
118
CHAPTER 3 Installation
120
Installing the Plus Direction Stopper
121
Overrun Amounts During Impacts with X, y and Z-Axis Additional Mechanical Stoppers
122
Working Envelope and Mechanical Stopper Positions for Maximum Working Envelope
123
Stopping Time and Stopping Distance at Emergency Stop
138
Yk250X(H), Yk350X(H), Yk400X(H)
138
Yk1200X
146
CHAPTER 4 Adjustment
151
Overview
151
Safety Precautions
151
Adjusting the Origin
152
Absolute Reset Method
153
Sensor Method (X-Axis, Y-Axis, and R-Axis)
153
Mark Method (X-Axis, Y-Axis, and R-Axis)
154
Stroke End Method (Z-Axis)
154
Machine Reference
155
Absolute Reset Procedures
156
Sensor Method (X-Axis, Y-Axis, and R-Axis)
156
Mark Method (X-Axis, Y-Axis, and R-Axis)
158
Absolute Reset with Servo on (Re-Reset)
159
Absolute Reset with Servo off (Re-Reset)
161
Absolute Reset with Servo on (New Reset)
163
Absolute Reset with Servo off (New Reset)
166
Stroke End Method (Z-Axis)
174
Changing the Origin Position and Adjusting the Machine Reference
175
Sensor Method
176
Yk250X(H), Yk350X(H), Yk400X(H)
176
Yk500X, Yk600X, Yk700X,Yk800X, Yk1000X
184
Yk550X
194
Mark Method
200
Stroke End Method
201
Yk250X(H), Yk350X(H), Yk400X(H), Yk500X, Yk600X, Yk700X, Yk800X, Yk1000X, Yk1200X
201
Chapter 4. After Absolute Reset Is Complete, Use the Following Procedure to Check if the Adjustment Machine Reference Value Is Within the Tolerance Range
203
Yk550X
205
Setting the Soft Limits
209
Setting the Standard Coordinates
212
Affixing Stickers for Origin Positions, Movement Directions and Axis Names
213
Removing the Robot Covers
215
Adjusting the Timing Belt Tension
220
Adjusting the Belt Tension (YK250X(H), YK350X(H), YK400X(H))
221
Adjusting the Belt Tension (YK500X, YK600X)
223
Adjusting the Belt Tension (YK700X, YK800X, YK1000X)
225
Adjusting the Belt Tension (YK1200X)
227
Adjusting the Z-Axis and R-Axis Belts (YK550X)
230
Adjusting the Z-Axis Belt Tension
230
Adjusting the R-Axis Belt Tension
233
CHAPTER 5 Periodic Inspecition
237
Overview
237
Precautions
238
Daily Inspection
239
Six-Month Inspection
241
Replacing the Harmonic Drive
244
Replacement Period
244
Basic Replacement Procedure for Harmonic Drive and Precautions
246
Yk250X(H), Yk350X(H), Yk400X(H)
248
Yk500X, Yk600X
265
CHAPTER 5 Periodic Inspection
265
CHAPTER 5 Periodic Inspection
280
Yk700X, Yk800X, Yk1000X
280
CHAPTER 5 Periodic Inspection
296
Yk1200X
296
YK550X with High-Speed R-Axis Specifications: R-Axis
301
Replacing the Harmonic Grease (YK550X)
302
Replacement Period
302
Basic Replacement Procedure for Harmonic Grease and Precautions (Y-Axis)
303
Replacing the X-Axis Harmonic Grease
308
Replacing the R-Axis Harmonic Grease
311
Replacing the Grease for RV Speed Reduction Gears (YK1200X)
313
Replacement Period
313
Recommended Grease
313
Replacement Procedure
314
Replacing the X-Axis Grease
315
(First Product to Products Manufactured in September 2009)
315
Replacing the X-Axis Grease (First Product to Products Manufactured in September 2009)
315
Replacing the X-Axis Grease (Products Manufactured from October 2009 Onward)
316
(Products Manufactured from October 2009 Onward)
316
Replacing the Y-Axis Grease
317
(First Product to Products Manufactured in September 2009)
317
Replacing the Y-Axis Grease (First Product to Products Manufactured in September 2009)
317
Replacing the Y-Axis Grease (Products Manufactured from October 2009 Onward)
318
(Products Manufactured from October 2009 Onward)
318
CHAPTER 6 Increasing the Robot Operating Speed
321
Specifications
327
CHAPTER 7 Specifications
329
Manipulator
329
Basic Specification
329
Sound Level
331
External View and Dimensions
332
Robot Inner Wiring Diagram
358
Wiring Table
361
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Yamaha YK-X Series User Manual (268 pages)
Brand:
Yamaha
| Category:
Robotics
| Size: 3 MB
Table of Contents
Table of Contents
3
Warranty
9
Introduction
11
Introduction
13
Signal Symbols
14
Before Using the Robot (be Sure to Read the Following Notes.)
15
Chapter 1 Functions
19
Robot Manipulator
21
Manipulator Movement
21
Part Names
22
Robot Controller
25
Robot Initialization Number List
26
Chapter 2 Installation
27
Robot Installation Conditions
29
Installation Environments
29
Installation Base
30
Installation
31
Unpacking
31
Checking the Product
32
Carrying the Robot
33
Yk500Xc, Yk600Xc, Yk700Xc, Yk800Xc, Yk1000Xc
33
Yk1200X
36
Installing the Robot
38
Protective Bonding
39
Robot Cable Connection
40
User Wiring and User Tubing
41
Yk500Xc, Yk600Xc, Yk700Xc, Yk800Xc, Yk1000Xc
41
Yk1200X
44
Attaching the End Effector
48
Acceleration Coefficient Vs. Moment of Inertia
48
R-Axis Tolerable Moment of Inertia and Acceleration Coefficient
48
Parameter Setting According to R-Axis Moment of Inertial of Load
48
Acceleration Coefficient Vs. Moment of Inertia (YK500XC)
49
Acceleration Coefficient Vs. Moment of Inertia (YK600XC)
52
Acceleration Coefficient Vs. Moment of Inertia (YK700XC)
55
Acceleration Coefficient Vs. Moment of Inertia (YK800XC)
58
Acceleration Coefficient Vs. Moment of Inertia (YK1000XC)
61
Acceleration Coefficient Vs. Moment of Inertia (YK1200X)
64
Equation for Moment of Inertia Calculation
67
Example of Moment of Inertia Calculation
70
Attaching The End Effector
72
Gripping Force of End Effector
75
Limiting Movement Range with X-Axis Mechanical Stoppers
76
Changing the X-Axis Mechanical Stopper Position
76
Limiting the Movement Range with X-Axis Mechanical Stoppers (YK1200X)
78
Changing the Y-Axis Mechanical Stopper Position
79
Overrun Amounts During Impacts with Y-Axis Mechanical Stopper
79
Limiting the Movement Range with Z-Axis Mechanical Stoppers (YK1200X)
80
Installing the Minus Direction Stopper
80
Installing the Plus Direction Stopper
82
Overrun Amounts During Impacts with Z-Axis Additional Mechanical Stoppers
83
Working Envelope And Mechanical Stopper Positions For Maximum Working Envelope
84
Stopping Time and Stopping Distance at Emergency Stop (YK1200X)
93
11.1 Stopping Time and Distance after Turning Stop Signal on
93
Stopping Time And Distance Conformed With Category
95
Chapter 3 Robot Settings
97
Overview
99
Adjusting the Origin
100
Return-To-Origin Method
100
Sensor Method (X, Y, and R-Axis)
100
Mark Method (X, Y, and R-Axis)
101
Stroke End Method (Z-Axis)
101
Machine Reference Value
102
Return-To-Origin Procedures
103
Sensor Method (X, Y, and R-Axis)
103
Mark Method (X, Y, and R-Axis)
104
Absolute Reset in Servo on State (Re-Reset)
105
Absolute Reset in Servo off State (Re-Reset)
108
Absolute Reset in Servo on State (New Reset)
111
Absolute Reset in Servo off State (New Reset)
114
Stroke End Method (Z-Axis)
120
Changing the Origin Position and Adjusting the Machine Reference Value
122
Sensor Method (YK500XC, YK600XC, YK700XC, YK800XC, YK1000XC, YK1200X)
122
Mark Method
129
Adjusting the Machine Reference Value of the Stroke End Method (Z-Axis)
130
Setting the Soft Limits
133
Setting the X and Y-Axis Soft Limits
133
Setting the Z-Axis Soft Limits
134
Setting the R-Axis Soft Limit
134
Relation between the X, Y, and R-Axis Movement Angle, the Z-Axis Movement Distance and the Number of Pulses
134
Setting the Standard Coordinates
135
Affixing the Stickers for Origin Positions, Movement Directions, and Axis Names
136
Detaching or Attaching the Covers
138
Adjusting the Timing Belt Tension
143
Yk500Xc, Yk600Xc
144
Yk700Xc, Yk800Xc, Yk1000Xc
147
Yk1200X
150
Chapter 4 Periodic Inspection
155
Overview
157
Daily Inspection
158
Six-Month Inspection
159
Origin Sensor of X, y and R-Axis
162
Applying the Grease for YK1200X Z-Axis
163
Chapter 5 Harmonic Drive Replacement Period
165
Overview
167
Replacement Period
167
Cautions on Replacement of the Harmonic Drive
168
Replacement Procedure for Harmonic Drive
169
Yk500Xc, Yk600Xc
169
Replacing the X-Axis Harmonic Drive
169
Replacing the Y-Axis Harmonic Drive
175
Replacing the R-Axis Harmonic Drive
180
Yk700Xc, Yk800Xc, Yk1000Xc
187
Replacing the X-Axis Harmonic Drive
187
Replacing the Y-Axis Harmonic Drive
193
Replacing the R-Axis Harmonic Drive
197
Yk1200X
204
Yk500Xc, Yk600Xc
214
Yk700Xc, Yk800Xc, Yk1000Xc
216
Chapter 7 Replacing The Grease For Rv Speed Reduction Gears (YK1200X)
219
Replacement Period
221
Recommended Grease
221
Replacement Procedure
221
Replacing the X-Axis Grease (Products Manufactured from October 2009 Onward)
222
Replacing the Y-Axis Grease (Products Manufactured from October 2009 Onward)
224
Increasing the Robot Operating Speed
229
Increasing Speed by Arch Motion
229
Increasing the Speed with the WEIGHT Statement
231
Increasing the Speed by the Tolerance Parameter
232
Increasing the Speed by the out Valid Position Parameter
233
Yamaha YK-X Series User Manual (178 pages)
Brand:
Yamaha
| Category:
Robotics
| Size: 3 MB
Table of Contents
Table of Contents
7
CHAPTER 1 Using the Robot Safely
13
Safety Information
13
Essential Caution Items
14
Special Training for Industrial Robot Operation
20
Robot Safety Functions
21
Safety Measures for the System
22
Trial Operation
23
Work Within the Safeguard Enclosure
24
Automatic Operation
25
Adjustment and Inspection
25
Repair and Modification
25
Warranty
26
CE Marking
28
CHAPTER 2 Functions
29
Robot Manipulator
31
Robot Controller
33
Robot Initialization Number List
34
CHAPTER 3 Installation
37
Robot Installation Conditions
37
Installation Environments
37
Installation Base
38
Installation
40
Unpacking
40
Checking the Product
41
Moving the Robot
42
Moving the YK500XG, YK600XG, YK600XGH, YK700XG, YK800XG, YK900XG, YK1000XG
42
Installing the Robot
44
Protective Bonding
45
Robot Cable Connection
47
User Wiring and User Tubing
48
Attaching the End Effector
52
R-Axis Tolerable Moment of Inertia and Acceleration Coefficient
52
Acceleration Coefficient Vs. Moment of Inertia (YK500XG)
53
Acceleration Coefficient Vs. Moment of Inertia (YK600XG)
53
Acceleration Coefficient Vs. Moment of Inertia (YK600XGH)
54
Acceleration Coefficient Vs. Moment of Inertia (YK700XG, YK800XG)
54
Acceleration Coefficient Vs. Moment of Inertia (YK900XG, YK1000XG)
55
Equation for Moment of Inertia Calculation
56
Example of Moment of Inertia Calculation
59
Attaching the End Effector
61
Gripping Force of End Effector
65
Limiting the Movement Range with X-Axis Mechanical Stoppers
66
Yk500Xg, Yk600Xg, Yk600Xgh, Yk700Xg, Yk800Xg, Yk900Xg, Yk1000Xg
67
Working Envelope and Mechanical Stopper Positions for Maximum Working Envelope
69
CHAPTER 4 Adjustment
81
Overview
81
Safety Precautions
81
Adjusting the Origin
82
Absolute Reset Method
83
Sensor Method (X-Axis, Y-Axis, and R-Axis)
83
Stroke End Method (Z-Axis)
83
Machine Reference
84
Absolute Reset Procedures
85
Sensor Method (X-Axis, Y-Axis, and R-Axis)
85
Stroke End Method (Z-Axis)
87
Changing the Origin Position and Adjusting the Machine Reference
88
Sensor Method
89
Yk500Xg, Yk600Xg, Yk600Xgh, Yk700Xg, Yk800Xg, Yk900Xg, Yk1000Xg
89
Stroke End Method
107
Yk500Xg, Yk600Xg, Yk600Xgh, Yk700Xg, Yk800Xg, Yk900Xg, Yk1000Xg
107
Setting the Soft Limits
111
Setting the Standard Coordinates
114
Standard Coordinate Setting Using a Standard Coordinate Setup Jig (Option)
115
Affixing the Stickers for Movement Directions and Axis Names
118
CHAPTER 5 Periodic Inspecition
123
Overview
123
Precautions
124
Daily Inspection
125
Six-Month Inspection
127
Replacing the Harmonic Drive
131
Replacement Period
131
Basic Replacement Procedure for Harmonic Drive and Precautions
132
Yk500Xg, Yk600Xg, Yk600Xgh, Yk700Xg, Yk800Xg, Yk900Xg, Yk1000Xg
134
CHAPTER 6 Increasing the Robot Operating Speed
163
CHAPTER 7 Specifications
171
Manipulator
171
Basic Specification
171
Robot Inner Wiring Diagram
172
Wiring Table
173
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