Yamaha FL115A Manuals

Manuals and User Guides for Yamaha FL115A. We have 6 Yamaha FL115A manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha FL115A Service Manual (710 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 13.69 MB

How to Use this Manual
4
Model Indication
4
Important Information
8
General Information
12
Periodic Inspections and Adjustments
12
Specifications
12
- Symbols
  12
- Table of Contents
  14
- General Information
  16
- Identification
  18
Chapter 1

18
- Serial Number
  18
- Starting Serial Numbers
  18
- Safety While Working
  20
- Fire Prevention
  20
- Ventilation
  20
- Self-Protection
  20
- Oils, Greases and Sealing Fluids
  20
- Good Working Practices
  22
- Disassembly and Assembly
  24
- Special Tools
  26
  - Measuring
    26
  - Outillage Special
    27
  - Removing and Installing
    30
  - Specifications
    36
  - General Specifications
    38
  - Dimensions
    42
  - Maintenance Specifications
    42
  - Power Unit
    42
  - D'entretien
    43
  - Mantenimiento
    43
  - Motorblock
    43
  - Unidad del Motor
    43
  - Wartungsdaten
    43
  - Sistema Eléctrico
    51
  - Unidad Inferior
    51
  - Dimensions
    56
  - Dimensiones
    57
  - Specified Torques
    62
  - Tightening Torques
    62
  - Torsión de Apriete
    65
  - General Torques
    66
  - Torsiones Generales
    67
- Periodic Inspections and Adjustments
  68
Chapter 3

72
- Maintenance Interval Chart
  72
- Top Cowling
  76
- Checking the Top Cowling Fit
  76
- Fuel System
  76
- Power Unit
  94
  - Checking the Engine Oil Level
    94
  - Replacing the Engine Oil/Oil Filter
    94
  - Checking the Timing Belt
    96
  - Adjusting the Valve Clearance
    98
    
    Measurement Steps
    100
    
    Mesure
    101
  - Checking the Power Trim and Tilt Fluid Level
    104
  - Power Trim and Tilt System
    104
  - Adjusting the Trim Sensor Cam
    106
  - Einstellung der Trimmsensor-Nocke
    107
  - Changing and Checking the Gear Oil
    108
  - Checking the Gear Oil Level
    108
  - Lower Unit
    108
  - Checking the Anodes
    112
  - Checking the Lower Unit (for Air Leaks)
    112
  - General
    112
  - Checking the Battery
    114
  - Checking the Spark Plugs
    116
  - Compression Pressure Measurement
    118
  - Oil Pressure Measurement
    120
  - Lubrication Points
    122
  - Intake Silencer
    130
CHAPTER 4 Removing/Installing the Intake Silencer

130
Chapter 5

198
- Removing the Flywheel Magnet Assembly
  198
- Installing the Flywheel Magnet Assembly
  200
- Disconnecting/Connecting the Control Cable
  202
- Power Unit
  202
- Disconnecting/Connecting the Leads
  206
- Removing/Installing the Power Unit
  210
- Removing/Installing the Stator Coil Assembly
  212
- Removing/Installing the Timing Belt
  214
- Removing the Driven Sprocket
  218
- Removing/Installing the Drive Sprocket
  218
- Installing the Driven Sprocket
  220
- Installing the Timing Belt
  220
- Removing/Installing the Ignition Coils and Starter Motor
  222
- Ecm and Junction Box Assembly
  224
- Removing/Installing the CDI Unit and Junction Box Assembly
  224
- Disassembling/Assembling the Junction Box Assembly
  230
- Removing/Installing the Cylinder Head Cover
  234
- Removing/Installing the Camshafts
  236
- Checking the Camshaft
  238
- Installing the Camshaft
  238
- Removing/Installing the Cylinder Head Assembly
  240
- Checking the Thermostat
  244
- Removing/Installing the Valves
  246
- Checking the Valve
  250
- Checking the Valve Spring
  252
- Checking the Cylinder Head
  252
- Checking the Valve Guide
  252
- Checking the Valve Seat
  254
- Installing the Valve
  256
- Removing/Installing the Oil Filter and Exhaust Cover
  258
- Installing the Oil Filter
  264
- Lower Unit
  290
  - Zusammenbauen
    293
  - Removing/Installing the Lower Unit
    302
Chapter 6

302
- Lower Unit (Regular Rotation Models)
  302
- Bracket Unit
  476
  - Removing/Installing the Steering Friction
    480
  - Steering Handle (Option)
    480
Chapter 7

482
- Removing/Installing the Steering Handle
  482
- Disassembling/Assembling the Steering Handle
  486
- Electrical Systems
  584
  - Electrical Components (Port View)
    588
  - Electrical Components (Starboard View)
    590
  - Electrical Components (Front View)
    592
  - Electrical Components (Aft View)
    594
  - Electrical Components (Top View)
    596
  - Wire Harness
    598
  - Digital Circuit Tester
    602
  - Electrical Components Analysis
    602
    
    Measuring the Peak Voltage
    602
    
    Peak Voltage Adaptor
    602
    
    Measuring a Low Resistance
    604
  - Ignition System
    606
    
    Checking the Fuses
    608
    
    Measuring the Ignition Coil Assembly
    608
  - Checking the Ignition Spark Gap
    610
  - Measuring the Ignition System Peak Voltage
    612
  - Ignition Control System
    616
  - Checking the Fuses
    618
  - Measuring the Engine Cooling Water Temperature Sensor Resistance
    618
  - Measuring the Pulser Coil Output Peak Voltage
    618
  - Checking the Oil Pressure Switch Continuity
    620
  - Measuring the Throttle Position Sensor
    622
  - Fuel Control System
    624
  - Checking the Fuel Injectors
    628
  - Starting System
    630
    
    Checking the Starter Relay
    632
    
    Checking the Shift Position Switch Continuity
    634
  - Disassembling/Assembling the Starter Motor
    636
  - Checking the Armature
    642
  - Checking the Starter Motor Pinion
    642
    
    Removing the Starter Motor Pinion
    642
    
    Measuring the Brushes
    644
  - Checking the Magnetic Switch Relay
    646
  - Charging System
    648
    
    Measuring the Lighting Coil Output Peak Voltage
    650
    
    Measuring the Rectifier/Regulator Output Peak Voltage
    650
    
    Checking the Power Trim and Tilt Relay
    654
  - Checking the Trailer Switch Continuity
    656
  - Measuring the Trim Sensor Resistance
    656
  - Disassembling/Assembling the Power Trim and Tilt Motor
    658
  - Checking the Brush
    662
  - Removing the Brush
    662
  - Removing the Stator
    662
  - Power Trim and Tilt Motor
    664
  - Installing the Brush
    666
  - Installing the Armature
    666
  - Installing the Stator
    666
- Trouble Analysis
  668

Yamaha FL115A Service Manual (713 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 18.17 MB

Yamaha FL115A Owner's Manual (124 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.64 MB

Table of Contents
5
Safety Information

8
- Outboard Motor Safety
  8
  - Propeller
    8
  - Rotating Parts
    8
  - Hot Parts
    8
  - Electric Shock
    8
  - Power Trim and Tilt
    8
  - Engine Shut-Off Cord (Lanyard)
    8
  - Gasoline
    9
  - Gasoline Exposure and Spills
    9
  - Carbon Monoxide
    9
  - Modifications
    9
- Boating Safety
  9
  - Alcohol and Drugs
    9
  - Personal Flotation Devices (Pfds)
    9
  - People in the Water
    9
  - Passengers
    9
  - Overloading
    9
  - Avoid Collisions
    10
  - Weather
    10
  - Passenger Training
    10
  - Boating Safety Publications
    10
  - Laws and Regulations
    10
General Information

11
- Identification Numbers Record
  11
  - Outboard Motor Serial Number
    11
  - Key Number
    11
- EC Declaration of Conformity (Doc)
  11
- CE Marking
  11
- Read Manuals and Labels
  13
  - Warning Labels
    13
  - Warning Labels
    16
Specifications and Requirements

19
- Specifications
  19
- Installation Requirements
  23
- Remote Control Requirements
  23
- Battery Requirements
  24
  - Battery Specifications
    24
  - Mounting Battery
    24
  - Multiple Batteries
    24
- Propeller Selection
  24
  - Counter Rotation Models
    25
- Start-In-Gear Protection
  25
- Engine Oil Requirements
  25
- Fuel Requirements
  26
  - Gasoline
    26
- Muddy or Acidic Water
  26
- Anti-Fouling Paint
  27
- Outboard Motor Disposal Requirements
  27
- Emergency Equipment
  27
- Emission Control Information
  27
  - Star Labels
    28
Components

30
- Components Diagram
  30
Instruments and Indicators

46
- Indicators (if Equipped)
  46
  - Low Oil Pressure-Alert Indicator
    46
  - Overheat-Alert Indicator
    46
- Digital Tachometer
  46
  - Tachometer
    47
  - Trim Meter
    47
  - Hour Meter
    47
  - Low Oil Pressure-Alert Indicator
    47
  - Overheat-Alert Indicator
    48
- Digital Speedometer
  48
  - Speedometer
    48
  - Fuel Gauge
    48
  - Trip Meter / Clock / Voltmeter
    49
  - Fuel Level-Alert Indicator
    50
  - Low Battery Voltage-Alert Indicator
    50
- Fuel Management Meter
  50
- 6Y8 Multifunction Meters
  53
- 6Y8 Multifunction Tachometers
  53
  - Start-Up Checks
    54
  - Yamaha Security System Information (if Equipped)
    54
  - Low Oil Pressure-Alert
    55
  - Overheat Alert
    55
  - Water Separator Alert
    56
  - Engine Trouble Alert
    56
  - Low Battery Voltage-Alert
    56
- 6Y8 Multifunction Speed & Fuel Meters
  57
- 6Y8 Multifunction Speedometers
  58
- 6Y8 Multifunction Fuel Management Meters
  58
Engine Control System

60
- Alert System
  60
  - Overheat Alert (Twin Engines)
    60
  - Low Oil Pressure Alert
    60
Installation

62
- Mounting the Outboard Motor
  62
Operation

64
- First-Time Operation
  64
  - Fill Engine Oil
    64
  - Breaking in Engine
    64
  - Getting to Know Your Boat
    64
- Checks before Starting Engine
  64
  - Fuel Level
    65
  - Remove Cowling
    65
  - Fuel System
    65
  - Controls
    66
  - Engine Shut-Off Cord (Lanyard)
    66
  - Engine Oil
    66
  - Engine
    67
  - Flushing Device
    67
  - Install Cowling
    68
  - Checking Power Trim and Tilt System
    69
  - Battery
    70
- Filling Fuel
  71
- Operating Engine
  71
  - Sending Fuel
    71
  - Starting Engine
    72
- Checks after Starting Engine
  75
  - Cooling Water
    75
- Warming up Engine
  76
  - Electric Start Models
    76
- Checks after Engine Warm up
  76
  - Shifting
    76
  - Stop Switches
    76
- Stopping Boat
  78
- Stopping Engine
  78
  - Procedure
    78
- Trimming Outboard Motor
  79
  - Adjusting Trim Angle (Power Trim and Tilt)
    80
  - Adjusting Boat Trim
    80
- Tilting up and down
  81
  - Procedure for Tilting up (Power Trim and Tilt Models)
    82
  - Procedure for Tilting down
    83
- Shallow Water
  84
  - Power Trim and Tilt Models
    84
- Cruising in Other Conditions
  85

Yamaha FL115A Owner's Manual (100 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 5.64 MB

Important Manual Information
3
Table of Contents
4
Safety Information

7
- Outboard Motor Safety
  7
  - Propeller
    7
  - Rotating Parts
    7
  - Hot Parts
    7
  - Electric Shock
    7
  - Power Trim and Tilt
    7
  - Engine Shut-Off Cord (Lanyard)
    7
  - Gasoline
    7
  - Gasoline Exposure and Spills
    8
  - Carbon Monoxide
    8
  - Modifications
    8
- Boating Safety
  8
  - Alcohol and Drugs
    8
  - Personal Flotation Devices
    8
  - People in the Water
    8
  - Passengers
    8
  - Overloading
    8
  - Avoid Collisions
    9
  - Weather
    9
  - Passenger Training
    9
  - Boating Safety Publications
    9
  - Laws and Regulations
    9
General Information

10
- Identification Numbers Record
  10
  - Outboard Motor Serial Number
    10
  - Key Number
    10
- EC Declaration of Conformity (Doc)
  10
- CE Marking
  10
- C-Tick Label
  11
- Read Manuals and Labels
  12
  - Warning Labels
    12
Specifications and Requirements

15
- Specifications
  15
- Installation Requirements
  16
  - Boat Horsepower Rating
    16
  - Mounting Motor
    16
- Remote Control Requirements
  16
- Battery Requirements
  17
  - Battery Specifications
    17
  - Mounting Battery
    17
  - Multiple Batteries
    17
- Propeller Selection
  17
  - Counter Rotation Models
    17
- Start-In-Gear Protection
  18
- Engine Oil Requirements
  18
- Fuel Requirements
  19
  - Gasoline
    19
- Anti-Fouling Paint
  19
- Motor Disposal Requirements
  19
- Emergency Equipment
  19
- Emission Control Information
  19
  - U.S. Insular Areas
    19
Components

21
- Components Diagram
  21
  - Fuel Tank
    22
  - Fuel Joint
    23
  - Fuel Gauge
    23
  - Fuel Tank Cap
    23
  - Air Vent Screw
    23
  - Remote Control Box
    23
  - Remote Control Lever
    24
  - Neutral Interlock Trigger
    24
  - Neutral Throttle Lever
    24
  - Free Accelerator
    25
  - Tiller Handle
    25
  - Gear Shift Lever
    26
  - Throttle Grip
    26
  - Throttle Indicator
    26
  - Throttle Friction Adjuster
    26
  - Engine Shut-Off Cord (Lanyard) and Clip
    27
  - Engine Stop Button
    28
  - Main Switch
    28
  - Steering Friction Adjuster
    29
  - Power Trim and Tilt Switch on Remote
    29
  - Control or Tiller Handle
    29
  - Power Trim and Tilt Switch on Bottom Cowling
    30
  - Power Trim and Tilt Switches (Twin Binnacle Type)
    30
  - Trim Tab with Anode
    31
  - Tilt Support Lever for Power Trim and Tilt Model
    31
  - Cowling Lock Lever (Pull up Type)
    32
  - Flushing Device
    32
  - Fuel Filter/Water Separator
    32
  - Alert Indicator
    33
Instruments and Indicators

34
- Indicators
  34
  - Low Oil Pressure-Alert Indicator
    34
  - Overheat-Alert Indicator
    34
- Digital Tachometer
  34
  - Tachometer
    35
  - Trim Meter
    35
  - Hour Meter
    35
  - Low Oil Pressure-Alert Indicator
    35
  - Overheat-Alert Indicator
    36
- Digital Speedometer
  36
  - Speedometer
    36
  - Fuel Gauge
    36
  - Trip Meter / Clock / Voltmeter
    37
  - Fuel Level-Alert Indicator
    38
  - Low Battery Voltage-Alert Indicator
    38
- Fuel Management Meter
  38
  - Fuel Flow Meter
    38
  - Fuel Consumption Meter / Fuel Economy Meter / Twin Engine Speed Synchronizer
    39
- 6Y8 Multifunction Meters
  41
- 6Y8 Multifunction Tachometers
  41
  - Start-Up Checks
    41
  - Low Oil Pressure-Alert
    42
  - Overheat Alert
    42
  - Water Separator Alert
    42
  - Engine Trouble Alert
    43
  - Low Battery Voltage-Alert
    43
- 6Y8 Multifunction Speed & Fuel Meters
  43
- 6Y8 Multifunction Speedometers
  44
- 6Y8 Multifunction Fuel Management Meters
  45
Engine Control System

46
- Alert System
  46
  - Overheat Alert (Twin Engines)
    46
  - Low Oil Pressure Alert
    47
Installation

48
- Mounting the Outboard Motor
  48
Operation

50
- First-Time Operation
  50
  - Fill Engine Oil
    50
  - Breaking in Engine
    50
  - Getting to Know Your Boat
    50
- Checks before Starting Engine
  50
  - Fuel Level
    50
  - Remove Cowling
    51
  - Fuel System
    51
  - Controls
    51
  - Engine Shut-Off Cord (Lanyard)
    52
  - Engine Oil
    53
  - Engine
    53
  - Flushing Device
    53
  - Install Cowling
    53
  - Checking Power Trim and Tilt System
    54
  - Battery
    55
- Filling Fuel
  55
- Operating Engine
  56
  - Sending Fuel (Portable Tank)
    56
  - Sending Fuel
    57
  - Starting Engine
    57
- Checks after Starting Engine
  60
  - Cooling Water
    60
- Warming up Engine
  61
  - Manual Start and Electric Start Models
    61
- Checks after Engine Warm up
  61
  - Shifting
    61
  - Stop Switches
    61
- Stopping Boat
  63
- Stopping Engine
  63
  - Procedure
    63
- Trimming Outboard Motor
  64
  - Adjusting Trim Angle (Power Trim and Tilt)
    65
  - Adjusting Boat Trim
    66
- Tilting up and down
  67
  - Procedure for Tilting up (Power Trim and Tilt Models)
    67
  - Procedure for Tilting down (Power Trim and Tilt Models)
    69
- Shallow Water
  70
  - Power Trim and Tilt Models
    70
- Cruising in Other Conditions
  71

Yamaha FL115A Owner's Manual (207 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 6.55 MB

Table of Contents
7
Numéros D'identification
11
Numéro De Série Du Moteur Hors-Bord
11
Numéro De Clé
11
Informations De Sécurité
13
Instructions Pour Le Carburant
17
Instrucciones De Repostaje De
17
Combustible
17
Aceite De Motor
19
Requisitos De Bateria
21
Selección De La Hélice
23
Protección Contra El Arranque Con Marcha Puesta
25
Composants De Base
27
Main Components
28
Operations of Controls and Other Functions
30
Remote Control
30
Trim Tab
40
Power Trim/Tilt Switch
42
Digital Tachometer
44
Digital Speedometer
50
Fuel Management Meter
56
Tilt Support Lever
62
Top Cowling Lock Levers
64
Flushing Device
64
Warning System
66
Overheat Warning
66
Low Oil Pressure Warning
68
Engine Trouble Warning
68
Operation
70
Installation
72
Mounting the Outboard Motor
74
Breaking in (Running In) Engine
78
Pre-Operation Checks
80
Checking the Engine Oil Level
84
Filling Fuel
84
Starting Engine
86
Warming up Engine
92
Shifting
94
Forward
94
Reverse
94
Stopping Engine
96
Trimming Outboard Motor
98
Adjusting Trim Angle
100
Tilting Up/Down
104
Cruising in Other Conditions
108
Cruising in Salt Water
108
Entretien
111
Specification Data
112
Transporting and Storing Outboard Motor
118
Trailering Outboard Motor
118
Storing Outboard Motor
118
Periodic Maintenance
128
Replacement Parts
128
Maintenance Chart
130
Greasing
133
Cleaning and Adjusting Spark Plug
134
Checking Fuel System
138
Inspecting Fuel Filter
140
Changing Engine Oil
142
Checking Timing Belt
146
Replacing Fuse
148
Checking Wiring and Connectors
150
Exhaust Leakage
150
Water Leakage
150
Checking Power Trim and Tilt System
150
Checking Propeller
154
Changing Gear Oil
158
Inspecting and Replacing Anode(S)
160
Checking Battery
162
Checking Bolts and Nuts
166
Cleaning Cooling-Water Passages
168
Motor Exterior
170
Coating the Boat Bottom
170

Yamaha FL115A Owner's Manual (90 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 3.69 MB

Important Manual Information
3
Table of Contents
4
Safety Information

7
- Outboard Motor Safety
  7
  - Propeller
    7
  - Rotating Parts
    7
  - Hot Parts
    7
  - Electric Shock
    7
  - Power Trim and Tilt
    7
  - Engine Shut-Off Cord (Lanyard)
    7
  - Gasoline
    7
  - Gasoline Exposure and Spills
    7
  - Carbon Monoxide
    8
  - Modifications
    8
- Boating Safety
  8
  - Alcohol and Drugs
    8
  - Personal Flotation Devices
    8
  - People in the Water
    8
  - Passengers
    8
  - Overloading
    8
  - Avoid Collisions
    8
  - Weather
    9
  - Passenger Training
    9
  - Boating Safety Publications
    9
  - Laws and Regulations
    9
General Information

10
- Identification Numbers Record
  10
  - Outboard Motor Serial Number
    10
  - Key Number
    10
- EC Declaration of Conformity (Doc)
  10
- CE Marking
  10
- C-Tick Label
  11
- Read Manuals and Labels
  12
  - Warning Labels
    12
Specifications and Requirements

15
- Specifications
  15
- Installation Requirements
  16
  - Boat Horsepower Rating
    16
  - Mounting Motor
    17
- Remote Control Requirements
  17
- Battery Requirements
  17
  - Battery Specifications
    17
  - Mounting Battery
    17
  - Multiple Batteries
    17
- Propeller Selection
  17
  - Counter Rotation Models
    18
- Start-In-Gear Protection
  18
- Engine Oil Requirements
  18
- Fuel Requirements
  19
  - Gasoline
    19
- Muddy or Acidic Water
  19
- Anti-Fouling Paint
  20
- Motor Disposal Requirements
  20
- Emergency Equipment
  20
- Emission Control Information
  20
  - U.S. Insular Areas
    20
Components

22
- Components Diagram
  22
Instruments and Indicators

33
- Digital Tachometer
  33
  - Tachometer
    33
  - Trim Meter
    33
  - Hour Meter
    33
  - Low Oil Pressure-Alert Indicator
    34
  - Overheat-Alert Indicator
    34
- Digital Speedometer
  34
  - Speedometer
    34
  - Fuel Gauge
    35
  - Trip Meter / Clock / Voltmeter
    35
  - Fuel Level-Alert Indicator
    36
  - Low Battery Voltage-Alert Indicator
    36
- Fuel Management Meter
  36
- 6Y8 Multifunction Meters
  39
- 6Y8 Multifunction Tachometers
  39
  - Start-Up Checks
    40
  - Low Oil Pressure-Alert
    40
  - Overheat Alert
    40
  - Water Separator Alert
    40
  - Engine Trouble Alert
    41
  - Low Battery Voltage-Alert
    41
- 6Y8 Multifunction Speed & Fuel Meters
  41
- 6Y8 Multifunction Speedometers
  42
- 6Y8 Multifunction Fuel Management Meters
  42
Engine Control System

44
- Alert System
  44
  - Overheat Alert
    44
  - Low Oil Pressure Alert
    44
Installation

46
- Mounting the Outboard Motor
  46
Operation

48
- First-Time Operation
  48
  - Fill Engine Oil
    48
  - Breaking in Engine
    48
  - Getting to Know Your Boat
    48
- Checks before Starting Engine
  48
  - Fuel Level
    48
  - Remove Cowling
    49
  - Fuel System
    49
  - Controls
    49
  - Engine Shut-Off Cord (Lanyard)
    50
  - Engine Oil
    50
  - Engine
    51
  - Flushing Device
    51
  - Install Cowling
    51
  - Checking Power Trim and Tilt System
    52
  - Battery
    52
- Filling Fuel
  53
- Operating Engine
  53
  - Sending Fuel
    53
  - Starting Engine
    54
- Checks after Starting Engine
  56
  - Cooling Water
    56
- Warming up Engine
  56
  - Electric Start Models
    56
- Checks after Engine Warm up
  56
  - Shifting
    56
  - Stop Switches
    56
- Stopping Boat
  57
- Stopping Engine
  57
  - Procedure
    57
- Trimming Outboard Motor
  58
  - Adjusting Trim Angle (Power Trim and Tilt)
    59
  - Adjusting Boat Trim
    59
- Tilting up and down
  60
  - Procedure for Tilting up (Power Trim and Tilt Models)
    61
  - Procedure for Tilting down (Power Trim and Tilt Models)
    62
- Shallow Water
  63
  - Power Trim and Tilt Models
    63
- Cruising in Other Conditions
  63

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