Vaisala K-PATENTS PR-23 FM Series Manuals

Manuals and User Guides for Vaisala K-PATENTS PR-23 FM Series. We have 1 Vaisala K-PATENTS PR-23 FM Series manual available for free PDF download: Instruction Manual

Vaisala K-PATENTS PR-23 FM Series Instruction Manual

Vaisala K-PATENTS PR-23 FM Series Instruction Manual (246 pages)

Process Refractometer

Brand: Vaisala | Category: Measuring Instruments | Size: 9.64 MB

Table of Contents

Table of Contents
5
1 Introduction

11
- Refractometer Models
  11
- Principle of Measurement
  12
- General Safety Considerations
  13
- Disposal
  14
2 Inline Refractometer Sensor

15
3 Indicating Transmitter DTR

19
- Indicating Transmitter Description
  19
- Mounting Indicating Transmitter
  20
- Electrical Connections
  20
- Interconnecting Cable
  20
- Connecting Sensor
  21
- Connecting the Indicating Transmitter
  22
- Power Terminals for AC Power
  24
- Power Terminals for 24V DC Power
  24
- Reset Button
  24
4 Prism Wash Systems

27
- Prism Coating
  27
- Prism Wash
  27
- Recommended Wash Pressures and Times
  28
- Prism Wash Systems
  28
- Prism Wash Nozzles
  36
5 Startup and Use

41
- Startup
  41
- Initial Check
  41
- Calibration Check
  42
- Testing Prism Wash
  42
- Using the Indicating Transmitter
  42
- Keyboard Functions
  43
- Display Setup
  43
- Viewing System Information
  45
- Viewing Sensor Status
  46
- Optical Image
  46
- Optical Image with IDS
  46
- Optical Image with VD
  47
- Diagnostic Values
  48
- Temperature Measurement
  48
- Sensor Head Humidity
  48
- Sensor Verification
  49
6 Configuration and Calibration

51
- Configuring Output Signal Damping
  51
- Exponential Damping
  51
- Linear Damping
  52
- Slew Rate Limit
  52
- Configuring Output Signal Hold Functionality
  52
- External Hold
  53
- Hold During Wash
  53
- Tolerance Time
  54
- QF Threshold
  54
- Hold Source Interactions
  55
- Hold and Signal Damping
  55
- Hold Functions with
  56
- Configuring Refractometer System
  56
- Configuring Relays
  56
- Configuring Input Switches
  58
- Configuring Ma Outputs
  59
- Calibrating the Concentration Measurement
  61
- The Chemical Curve
  62
- Selecting Display Units and Display Decimals
  62
- Field Calibration
  63
- Entering Field Calibration Parameters
  64
- Direct BIAS Adjustment
  64
- Configuring Prism Wash
  64
- Wash Cycle
  65
- Setting Prism Wash Parameters
  69
7 Regular Maintenance

71
- Checking the Sensor Humidity Level
  71
- Checking the Prism and Prism Gaskets
  71
8 Troubleshooting

73
- Hardware
  73
- Blank Display
  75
- Diagnostic Leds
  77
- Display Unreadable
  78
- Message no SENSOR
  79
- Message no SIGNAL
  79
- Message SHORT-CIRCUIT
  79
- Message
  80
  - High Sensor Humidity
    80
- Message HIGH SENSOR TEMP
  80
  - High Transmitter Temp
    80
  - Low Transmitter Volt
    80
- Relays and Switches Not Working
  80
- Output Signal Error During NORMAL OPERATION
  80
- Measurement
  81
- Message OUTSIDE LIGHT ERROR
  81
- Message no OPTICAL IMAGE
  81
- Message PRISM COATED
  81
- Message OUTSIDE LIGHT to PRISM
  82
- Message LOW IMAGE QUALITY
  82
- Message no SAMPLE
  82
- Message TEMP MEASUREMENT FAULT
  82
- Concentration Drift During NORMAL OPERATION
  82
- Wash
  83
- Message EXTERNAL HOLD
  83
- Messages PRECONDITIONING , WASH , RECOVERING
  83
- Message PRISM WASH WARNING
  83
- Message PRISM WASH FAILURE
  83
- Message EXTERNAL WASH STOP
  83
- Message LOW TEMP WASH STOP
  83
- Message no SAMPLE/WASH STOP
  83
- Diagnostic Messages Table
  84
9 Sensor Specifications

85
- Sensor Compatibility
  85
- Sensor Rangeability
  85
- Sanitary Process Refractometer PR-23-AC
  86
- PR-23-AC Sensor Model Code
  87
- PR-23-AC Mounting Hardware Model Code
  88
- PR-23-AC Specifications
  92
- PR-23-AC Parts List
  93
- PR-23-AC Mounting Specifics
  94
- PR-23-AC I-Line Fitting
  97
- Mounting Specifics for EHEDG Certified PR-23-AC Configuration
  97
- Sanitary Standard Compliance
  97
- Sanitary Probe Refractometer PR-23-AP
  98
- PR-23-AP Model Code
  98
- PR-23-AP Mounting Hardware Model Code
  100
- PR-23-AP Specifications
  103
- PR-23-AP Parts List
  104
- PR-23-AP Mounting Specifics
  105
- PR-23-AP I-Line Fitting
  106
- Mounting Specifics for EHEDG Certified PR-23-AP Configuration
  106
- Sanitary Standard Compliance
  107
- Compact Process Refractometer PR-23-GC
  107
- PR-23-GC Sensor Model Code
  107
- PR-23-GC Specifications
  109
- PR-23-GC Parts List
  110
- PR-23-GC Mounting Specifics
  111
- Probe Process Refractometer PR-23-GP
  116
- PR-23-GP Sensor Model Code
  116
- PR-23-GP Specifications
  117
- PR-23-GP Thermal Cover
  118
- PR-23-GP Parts List
  119
- PR-23-GP Mounting Specifics
  120
- Process Refractometer PR-23-RP
  122
- PR-23-RP Sensor Model Code
  122
- PR-23-RP Specifications
  123
- PR-23-RP Parts List
  124
- PR-23-RP Head Parts List
  125
- PR-23-RP Dimensions
  126
- PR-23-RP Mounting Specifics
  127
- PR-23-RP Prism Wash System
  130
- Teflon Body Refractometer PR-23-M/MS
  131
- PR-23-M Sensor Model Code
  132
- PR-23-M Specifications
  133
- PR-23-M Parts List
  134
- PR-23-MS Sensor Model Code
  135
- PR-23-MS Specifications
  136
- PR-23-MS Parts List
  137
- PR-23-M/MS Mounting Specifics
  138
- Saunders Body Refractometer PR-23-W
  139
- PR-23-W Sensor Model Code
  140
- PR-23-W Specifications
  141
- PR-23-W Parts List
  142
- PR-23-W Mounting Specifics
  143
- Process Refractometers in Potentially Explosive Atmosphere
  144
- Equipment
  144
- Installation
  146
- Intrinsically Safe Refractometers PR-23
  148
- Equipment
  148
- Intrinsically Safe Mounting
  150
- Isolator/Barriers
  153
10 Indicating Transmitter DTR Specifications

155
- Compatibility
  155
- Transmitter Program Versions
  156
- Model Code
  157
- Transmitter Model Code
  157
- Interconnecting Cable Model Code
  157
- Specifications
  158
- Indicating Transmitter Specifications
  158
- Interconnecting Cable Specifications
  158
- Transmitter Parts List
  159
- Flame Proof DTR/STR Enclosures
  161
- Model Code
  162
- Dimensions
  163
- Refractometer System with Flame Proof Enclosure
  164
- Wiring
  168
- Specifications
  172
11 Safe-Drive

175
- System Description
  175
- Specifications
  176
- Parts Lists
  177
- PR-23-SD Sensor
  177
- Safe-Drive™ Isolation Valve
  178
- Safe-Drive™ Steam Wash System Parts
  179
- Safe-Drive™ Retractor
  180
- Mounting
  180
- Welding Isolation Valve to Pipe
  182
- Wiring
  186
- Steam Piping for SDI2 (Eg Weak and Black Liquor)
  187
- High Pressure Water Piping for SDI2 (Eg Green Liquor)
  189
- Water Consumption of the High Pressure Wash System
  190
- Non Retractable Wash Nozzle SDI2-23-WPR/WPN-XS
  190
- Safe Sensor Insertion and Removal for Safe-Drive™ Generation 2.1
  191
- Sensor Insertion
  193
- Sensor Removal
  196
- Wash Nozzle Insertion and Removal
  199
- Wash Nozzle Insertion
  199
- Wash Nozzle Removal
  200
- Thermal Cover for PR-23-SD
  201
- Blinding the Safe-Drive™ System
  203
- Identifying Your Refractometer Generation
  203
12 Ethernet Connection Specification

207
- Cable Requirements and Connection
  207
- Ethernet Cable Specification
  207
- Connecting the Ethernet Cable
  208
- Connection Settings
  209
- IP Settings for DTR
  209
- IP Settings for Stand-Alone Computer
  209
- Testing the Ethernet Connection
  210
- Troubleshooting the Connection
  211
- Instrument Homepage
  212
- Remote Panel
  213
- Sensor Verification Certificate
  213
- Collecting Data Via Ethernet
  214
- Communication Protocol
  214
- Request-Response Pair Specification
  215
- Error Message Specification
  217
13 Sensor Verification

219
- Refractive Index N Verification
  219
- Handling the R.I. Liquids
  220
- Verification Procedure
  220
- Sensor Verification Certificate
  222
- Corrective Action
  223
14 Regulatory Compliance and Certifications

227
A Glossary and Abbreviations

231
B Index

233
Sensor Verification Form

239
Field Calibration Form

241
EDTR Command Selection Tree

243
Fstr/Divert Mode Command Selection Tree

245

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