Upright X20W Manuals

Manuals and User Guides for Upright X20W. We have 5 Upright X20W manuals available for free PDF download: Service & Parts Manual, Service Manual, Operator's Manual

Upright X20W Service & Parts Manual (164 pages)

Work Platforms

Brand: Upright | Category: Lifting Systems | Size: 9 MB

Table of Contents
5
Introduction
11
- Purpose
  11
- Scope
  11
General Description
11
- Platform
  11
- Platform Controller
  11
- Elevating Assembly
  11
- Figure 1-1: X Series Work Platform
  11
- Chassis
  12
- Purpose of Equipment
  12
Operation and Specifications

14
- Introduction
  14
- Pre-Operation and Safety Inspection
  14
Operation and Specifications

15
- Figure 2-2: Emergency Lowering
  15
- Operation
  16
  - Platform Extension
    16
  - Travel with Platform Lowered
    16
  - Figure 2-4: Platform Extension
    16
  - Steering
    17
  - Elevating the Platform
    17
  - Travel with Work Platform Elevated
    17
  - Lowering the Platform
    17
  - Emergency Lowering
    18
  - Figure 2-5: Emergency Lowering Valve Handle
    18
  - Lower the Guardrails, X26N
    19
  - Fold down Guardrails, X31N
    19
  - After Use each Day
    20
  - Parking Brake Release
    20
  - Figure 2-6: Parking Brake Release
    20
- 2.4 - Transporting the Work Platform
  21
- Figure 2-7: Secure Crane Straps
  21
- Figure 2-8: Transporting the Work Platform
  21
- Maintenance
  22
  - Blocking Elevating Assembly
    22
  - Figure 2-9: Blocking the Elevating Assembly
    22
  - Battery Maintenance
    23
  - Figure 2-10: Power Module
    23
  - Battery Charging
    24
- Preventative Maintenance
  26
- 2.7 - Preventative Maintenance Checklist Maintenance Checklist
  27
  - Preventative Maintenance Key
    27
  - Preventative Maintenance Report
    27
- Specifications
  28
Maintenance

29
- Introduction
  29
  - Terminology
    29
  - General Procedures
    29
- Date Code Identification on Hoses
  29
- Special Tools
  30
- Upright Connectors
  30
- Supporting Elevating Assembly
  32
- Battery Maintenance
  34
  - Battery Inspection and Cleaning
    34
  - Battery Charging
    34
  - Battery Cell Equalization
    35
- Switch Adjustments
  36
  - Tilt Sensor
    36
  - Down Limit Switch
    36
  - Figure 3-9: Level Sensor
    36
  - Figure 3-10: down Limit Switch
    36
  - Control Handle
    37
  - Figure 3-11: Control Handle
    37
- 3.8 - Motor Controller and I/O Board Dip Switch Settings
  38
  - Controller
    38
  - I/O Board
    38
  - Figure 3-12: Controller
    38
  - Figure 3-13: I/O Board
    38
- 3.9 - Hydraulic Oil Tank and Filter
  39
  - Reservoir Breather/Cap
    39
  - Figure 3-14: Oil Filter
    39
  - Figure 3-15: Hydraulic Tank
    39
- 3.10 - Setting Hydraulic Pressures
  40
  - Main Relief Valve
    40
  - Steering Relief Valve
    41
  - Lift Relief Valve
    41
  - Counterbalance Valves
    41
- Hydraulic Manifold
  42
  - Removal
    42
  - Disassembly
    42
  - Cleaning and Inspection
    42
  - Assembly
    42
  - Installation
    42
  - Figure 3-17: Hydraulic Manifold
    43
- Hydraulic Pump
  44
  - Removal
    44
  - Installation
    44
- Hydraulic Drive Motors and Hubs
  44
- Figure 3-18: Hydraulic Pump
  44
- Figure 3-19: Drive Motor
  44
- Brake Cylinder
  45
  - Removal
    45
  - Disassembly
    45
  - Figure 3-21: Brake Cylinder Assembly
    45
  - Cleaning and Inspection
    46
  - Assembly
    46
  - Installation
    46
- 3.15 - Steering Cylinder
  46
  - Removal
    46
  - Disassembly
    46
  - Assembly
    47
  - Installation
    47
- 3.16 - Depression Mechanism Cylinder
  47
  - Removal
    47
  - Figure 3-23: Depression Mechanism Cylinder
    47
  - Removal
    48
  - Disassembly
    48
  - Cleaning and Inspection
    48
  - Figure 3-24: Five Section Scissor Assembly
    48
  - Reassembly
    49
  - Figure 3-25: Lift Cylinder Remove and Replace
    49
  - Installation
    50
  - Figure 3-26: Lift Cylinder Assembly
    50
- Electric Motor
  51
  - Troubleshooting
    51
  - Disassembly
    51
  - Inspection
    51
  - Figure 3-27: Electric Motor
    51
Maintenance

52

Upright X20W Service & Parts Manual (166 pages)

Aerial Work Platform

Brand: Upright | Category: Lifting Systems | Size: 6 MB

Table of Contents
5
Introduction & Specifications

7
- Introduction
  
  7
  - Purpose
    7
  - Scope
    7
- General Information
  
  7
  - Description
    7
  - Purpose and Limitations
    7
- Specifications
  
  8
Machine Preparation

9
- Preparation for Use
  
  9
- Preparation for Shipment
  
  9
- Transporting Work Platform
  
  10
- Storage
  
  10
  - Preservation
    10
  - Batteries
    10
Operation

11
- Introduction
  
  11
  - General Functioning
    11
  - Design Features
    11
- Safety Rules and Precautions
  
  11
- Controls and Indicators
  
  12
  - Platform/Controller
    12
  - Chassis
    12
  - Battery Charger
    13
- Pre-Operation Inspection
  
  14
- Operation
  
  14
  - Travel with Platform Lowered
    15
  - Steering
    15
  - Elevating Platform
    15
  - Travel with Platform Elevated
    15
  - Lowering Platform
    16
  - Emergency Lowering
    16
  - After Use each Day
    16
  - Parking Brake Release
    16
  - Fold down Guardrails
    16
Maintenance

17
- Introduction
  
  17
  - Special Tools
    17
- Preventative Maintenance
  
  17
  - Preventative Maintenance Table Key
    18
  - Preventative Maintenance Report
    18
- Blocking Elevating Assembly
  
  19
  - Installation
    19
  - Removal
    19
  - Blocking the Elevating Assembly
    19
- Battery Maintenance
  
  20
  - Battery Charging
    20
  - Battery Inspection and Cleaning
    20
  - Battery Cell Equalization
    21
- Lubrication
  
  21
  - Steering Linkage
    21
  - Hydraulic Oil Tank and Filter
    21
    
    Fluid Level
    21
    
    Oil and Filter Replacement
    21
    
    Reservoir Breather/Cap
    22
  - Main Relief Valve
    22
- Setting Hydraulic Pressures
  
  22
  - Counterbalance Valves
    23
  - Hydraulic Manifold
    23
    
    Pump Relief Valves
    24
  - Steering Relief Valve
    23
Switch Adjustments

24
- Tilt Sensor
  24
  - Introduction
    24
  - Adjustment
    24
- Down Limit Switch
  25
- Optional Proportional Controller
  25
- Down Limit Switch Adjustment
  25
- Proportional Controller Adjustment
  25
Hydraulic Manifold

26
- Removal
  26
- Disassembly
  26
- Cleaning and Inspection
  26
- Assembly
  26
- Installation
  26
Hydraulic Pump

28
- Removal
  28
- Installation
  28
Hydraulic Drive Motors and Hubs

28
Brake Cylinder

29
- Removal
  29
- Disassembly
  29
- Cleaning and Inspection
  29
- Assembly
  29
- Installation
  29
Steering Cylinder

30
- Removal
  30
- Disassembly
  30
- Cleaning and Inspection
  30
- Assembly
  30
- Installation
  30
- Steering Cylinder Installation
  30
Lift Cylinder

31
- Removal
  31
- Disassembly
  31
- Cleaning and Inspection
  31
- Reassembly
  32
- Installation
  32
Electric Motor

32
- Troubleshooting
  32
- Disassembly
  32
- Inspection
  32
- Reassembly
  33
Torque Specifications

34
- Hydraulic Components
  34
- Fasteners
  34
Troubleshooting

35
- Introduction
  
  35
- General Procedure
  35
- Notes
  38
- Index
  39
6 0 Introduction

39
6.1 Electrical Schematic,X20N, X20W, X26N.6-2

40
Electrical Schematic, X31N

40
- Electrical Schematic, X20N, X20W, X26N
  41
- Electrical Schematic, X31N
  43
Hydraulic Schematic, X31N

44
Hydraulic Schematic, X20N, X20W, X26N

45
- Hydraulic Schematic, X31N
  47
7 0 Introduction

49
- Index
  49

Upright X20W Service Manual (103 pages)

Scissor Lift

Brand: Upright | Category: Lifting Systems | Size: 5 MB

Safety Rules
5
Contents
6
General Description
7
Introduction
7
Controls and Indicators
8
Pre-Operation Safety Inspection
8
System Function Inspection
9
Platform Extension
10
Travel with the Platform Lowered
10
Steering
10
Pre-Operation Safety Inspection
10
Elevating the Platform
11
Travel with Work Platform Elevated
11
Lowring the Platform
11
Emergency Lowering
11
Guardrails
12
Lowering Procedure
12
Raising Procedure
12
Parking Brake Release
13
Release the Parking Brake
13
Engage the Parking Brake
13
After Use each Day
13
Transporting the Machine
14
Moving by Forklift
14
Driving or Winching Onto a Truck or Trailer
15
Maintenance
16
Blocking the Elevaring Assembly
16
Scissor Brace Installation
16
Scissor Brace Storage
16
Level Sensor
17
Testing the Level Sensor
17
Hydraulic Fluid
18
Battery Maintenance
18
Battery Charging
19
Daily Inspection and Maintenance Schedule
20
Daily Preventative Maintenance Check List
21
Labels
22
Safety Labels Locations
23
Specifications
24
General Information
25
Battery Maintenance
25
Hazard Indicators
26
Workshop Procedures
26
Torque Specifications
27
Date Code Identification on Hoses
29
Special Tools
29
Upright Connectors
30
Mail Connector - Plug
30
Female Connector - Receptacle
30
Releasing Locking Fingers
31
Crimping
31
Removing Contact from Heavy Duty Plug
31
Hydraulic Manifold Repair
32
Cleaning and Inspection
32
Cylinder Repair
33
Electric Motors Troubleshooting
34
Disassembly
34
Inspection
35
Reassembly
35
Battery Check
37
Battery Cell Equalization
37
Specific Gravity
37
Load Testing Battery Pack
37
Battery Charging, Upright Electric and Bienergy Machines
38
Battery Charger Troubleshooting
39
Floor Loading
40
Localized Pressure
40
Measure Contact Area
40
Occupied Pressure
40
Hydraulic Fluid Level
41
Recommended Hydraulic Fluid
41
Long Term Storage
42
Service and Repair
43
List of Figures
45
Component Locations
46
Preventative Maintenance
48
Preventative Maintenance Check List
49
Maintenance Table Key
49
Blocking the Elevating Assembly
50
Lubrication
50
Platform Controls
51
Access to Switches
51
Control Handle
51
Chassis Controls
52
Monitor Controlled Circuit Board
52
Level Sensor Adjustment
53
Height Limit Switch
54
Test the Mercury Switch
54
Height Limit Switch Removal and Installation
55
Height Limit Switch Adjustment
55
Proximity Switch
56
Test High Speed Circuit
56
Proximity Switch Adjustment
57
Batteries
58
Battery Replacement
59
Hydraulic Fluid Reservoir and Filters
60
Fluid Level
60
Reservoir Breather Cap
60
Filter Replacement
60
Fluid Replacement
61
Fluid Outlet Screen
61
Hydraulic Pump and Motor
62
Hydraulic Manifold
63
Hydraulic Manifold Exploded View
64
Setting Hydraulic Manifold Pressures
65
Main Relief Valve
65
Steering Relief Valve
66
Lift Relief Valve
66
Counterbalance Valves
66
Series Parallel Manifold
67
Emergency Lowering Valve
68
Steering Cylinder
69
Depression Mechanism Cylinder
70
Lift Cylinder
72
Drive Motors and Hubs
74
Brake Service
74
Brake Adjustment
75
Rear Wheels, Hubs and Bearings
76
Troubleshooting
77
Troubleshooting Procedures
79
Adjustment Procedures
79
Motor Controller Dip Switch Settings
80
Default Dip Switch Settings
80
Adjusted Dip Switch Settings
80
I/O Board Dip Switch Settings
81
LED Fault Codes
82
Leds at I/O Board
83
I/O Board Inputs and Outputs
84
Connector J1
84
Connector J2/J3
85
Connector J4/J5
86
Electrical Troubleshooting Table
87
Hydraulic Troubleshooting Table
88
Schematics
89
Legend: 066769-020 Electric Schematic
90
Electric Components Locations Diagram
90
Electric Schematic
91
Wire Routing
92
Chassis Controls, Components
93
Platform Controls Components
94
Platform Controls Wiring
95
Legend: 066781-020 Hydraulic Schematic
96
Hydraulic Components Location
96
Hydraulic Schematic
97
Hose Routing
98
Hydraulic Manifold Components
99
Depression Mechanism Cylinder Diagram
100
Series/Parallel Drive Manifold
100

Upright X20W Operator's Manual (24 pages)

X-Series. SERIAL NO. 20000 to Current

Brand: Upright | Category: Lifting Systems | Size: 2 MB

Table of Contents
4
Introduction

5
General Description

5
- DO NOT Use the Machine if All
  5
Controls and Indicators

6
Pre-Operation Safety Inspection

6
System Function Inspection

7
Operation

8
- Platform Extension
  8
- Travel with the Platform Lowered
  8
- Steering
  8
- Elevating the Platform
  9
- Travel with Work Platform Elevated
  9
- Lowering the Platform
  9
- Emergency Lowering
  9
  - X20N - X20W - X26N - X26Un
    9
  - X31N
    9
- Guardrails, X20N - X26UN
  10
  - Lowering Procedure
    10
  - Raising Procedure
    10
- Guardrails, X20W - X26N
  11
  - Lowering Procedure
    11
  - Raising Procedure
    11
- Fold down Guardrails, X31N
  11
  - Fold down Procedure
    11
  - Erection Procedure
    11
- Parking Brake Release
  12
  - Release the Parking Brake
    12
  - Engage the Parking Brake
    12
- After Use each Day
  12
Transporting the Machine

13
Maintenance

15
- Blocking the Elevating Assembly
  15
  - Scissor Brace Installation
    15
  - Scissor Brace Storage
    15
- Level Sensor
  16
  - Testing the Level Sensor
    16
- Hydraulic Fluid
  17
  - Check Hydraulic Fluid
    17
- Battery Maintenance
  17
- Battery Charging
  18
Daily Inspection and Maintenance Schedule

19
Daily Preventative Maintenance Check List

19
- Maintenance Table Key
  19
- Maintenance Report
  19
Labels

20
Specifications

22

Upright X20W Operator's Manual (17 pages)

Brand: Upright | Category: Scissor Lifts | Size: 2 MB

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Upright X20W Service & Parts Manual (166 pages)

Table of Contents

Introduction & Specifications

Introduction

General Information

Specifications

Machine Preparation

Preparation for Use

Preparation for Shipment

Transporting Work Platform

Storage

Operation

Introduction

Safety Rules and Precautions

Controls and Indicators

Pre-Operation Inspection

Operation

Maintenance

Introduction

Preventative Maintenance

Blocking Elevating Assembly

Battery Maintenance

Lubrication

Setting Hydraulic Pressures

Switch Adjustments

Hydraulic Manifold

Hydraulic Pump

Hydraulic Drive Motors and Hubs

Brake Cylinder

Steering Cylinder

Lift Cylinder

Electric Motor

Torque Specifications

Troubleshooting

Introduction

6 0 Introduction

6.1 Electrical Schematic,X20N, X20W, X26N.6-2

Electrical Schematic, X31N

Hydraulic Schematic, X31N

Hydraulic Schematic, X20N, X20W, X26N

7 0 Introduction

Upright X20W Service Manual (103 pages)

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Table of Contents

Introduction

General Description

Controls and Indicators

Pre-Operation Safety Inspection

System Function Inspection

Operation

Transporting the Machine

Maintenance

Daily Inspection and Maintenance Schedule

Daily Preventative Maintenance Check List

Labels

Specifications

Upright X20W Operator's Manual (17 pages)

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