Toro Greensmaster 1610 Manuals

Manuals and User Guides for Toro Greensmaster 1610. We have 4 Toro Greensmaster 1610 manuals available for free PDF download: Service Manual, Operator's Manual

Toro Greensmaster 1610 Service Manual (166 pages)

Brand: Toro | Category: Lawn Mower | Size: 2 MB

Revision History
2
Reader Comments
3
Table of Contents
9
Safety Instructions
9
Before Operating
9
While Operating
10
Maintenance and Service
10
Safety and Instruction Decals
11
Product Records
13
Maintenance
13
Equivalents and Conversions
14
Torque Specifications
15
Fastener Identification
15
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
16
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
17
Other Torque Specifications
18
Conversion Factors
18
Kawasaki Engine
19
Introduction
20
Operator's Manual
20
Specifications
21
General Information
22
Filling the Fuel Tank
22
Fuel Shut−Off Valve
23
Adjustments
24
Throttle Control Adjustment
24
Clutch Control Adjustment
24
Adjusting V−Belts
25
Service and Repairs
26
Engine Oil
26
Spark Plug and Ignition Components
26
Air Cleaner
27
Fuel Filter
27
Engine Removal and Installation
28
Lubrication
31
Specifications
34
Engine Identification
36
Fuel Evaporative Control System
36
Specifications
42
General Information
42
Operator's Manual
42
Special Tools
43
Drum Bushing Tool Kit
43
Adjustments
44
Differential Belt Adjustment
44
Drum Drive Belt Adjustment
45
Reel Drive Belt Adjustment
46
Service/Park Brake Adjustment
47
Service and Repairs
48
Reel Drive Assembly
48
Reel Drive Belt Replacement
49
Reel Drive Idler Pulley and Bearing
49
Clutch Bearing
50
Drum Drive Assembly
52
Drum Drive Belt Replacement
53
Drum Drive Idler Pulley and Bearing
53
Differential Axle Pulley and Bearing
54
Drum Shaft Bearing
55
Drum Assembly with Bearings
56
Drum Assembly with Bushings
58
Counter Shaft Assembly
60
Brake Band Replacement
61
Power Shaft Bearing
62
Differential Axle Bearing (Countershaft Housing)
63
Differential Idler and Bearing
64
Differential Assembly and Pulley
65
Differential Belt Replacement − Models 04051, 04052, and 04060
69
Differential Belt Replacement − Model 04050
70
Lubrication
75
ELECTRICAL SCHEMATICS and WIRE HARNESSES
78
Serial Number below 220000000 Kawasaki FE120 Engine
78
Serial Number below 220000000 with Operator Presence Control Kawasaki FE120 Engine
79
Serial Number from 220000000 to 270999999 Kawasaki FE120 Engine
80
Serial Number from 280000000 to 280999999
80
Kawasaki FE120 Engine
80
Kawasaki FE120 or Subaru Engine
81
Subaru Engine
85
Serial Number above 400000000 Subaru Engine
87
Honda Engine
89
Special Tools
91
Skin−Over Grease
91
Spark Tester
91
Troubleshooting
92
Starting Problems
92
Component Testing
93
Interlock Module and Clutch (Interlock) Switch no Operator Presence Control
93
With Operator Presence Control
94
Ignition System Operation
95
Igniter (Serial Number below 60465)
95
Ignition Coil (Kawasaki Engine)
97
Ignition Coil (Subaru Engine)
98
Spark Plug
99
Clutch Interlock Switch (Serial Number below 280000000)
101
Clutch Interlock Switch (Serial Number above 280000000)
102
Operator Presence Control Switch (Serial Number below 280000000)
103
Operator Presence Control Switch (Serial Number above 280000000)
104
ON/OFF Switch
105
Lighting Coils
105
Specifications
108
General Information
108
Operator's Manual
108
Adjustments
109
Handle Height Adjustment
109
Service and Repairs
110
Handle Assembly
110
Brake Cable Replacement
112
Clutch Cable Replacement
114
Throttle Cable Replacement
116
Wheels
117
Kickstand
119
Cutting Unit
121
Introduction
122
Specifications
123
General Information
124
Operator's Manual
124
Grass Basket Installation
124
Special Tools
125
Bedknife Top Angle Indicator and Mount
127
Troubleshooting
128
Factors that Can Affect Quality of Cut
128
Adjustments
130
Leveling Drum to Reel
130
Bedknife to Reel Adjustment
131
Height−Of−Cut Adjustment
132
Grass Shield Height Adjustment
133
Cutoff Bar Adjustment
133
Service and Repairs
134
Backlapping
134
Lubrication
134
Bedbar
135
Bedknife Replacement and Grinding
137
Reel
139
Preparing Reel for Grinding
142
Roller
143
Roller Bearing Replacement
143
Specifications
146
General Information
147
Clutch Engagement/Disengagement
147
Troubleshooting
148
Factors Affecting Grooming
148
Grooming Reel Mechanical Problems
149
Adjustments
150
Height/Depth of Grooming Adjustment
150
Drive Belt Tension Adjustment
151
Service and Repairs
152
Reel
152
Reel Bearing Replacement
155
Drive Belt Replacement
155
Clutch Assembly
156
Frame Assemblies (RH and LH)
158
Cutting Reel
164
Lubrication
166

Toro Greensmaster 1610 Operator's Manual (40 pages)

Brand: Toro | Category: Lawn Mower | Size: 1 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  5
- Maintenance and Storage
  5
- Model 04038
  6
- Model 04039
  6
- Safety and Instructional Decals
  7
Setup
9
Product Overview
13
- Controls
  13
  - Parking Brake
    13
  - Throttle Control
    13
  - Recoil Starter
    14
  - Choke Lever
    14
- Specifications
  14
- Attachments/Accessories
  15
Operation
15
- Think Safety First
  15
- Checking the Engine Oil Level
  15
- Filling the Fuel Tank
  15
- Breaking-In the Machine
  17
- Checking the Interlock Switch Operation
  17
- Starting and Stopping the Engine
  17
- Transporting the Machine
  17
- Preparing to Mow
  18
- Mowing
  18
- Operating Tips
  18
- Before Mowing
  18
Maintenance
19
- Recommended Maintenance Schedule(S)
  19
  - Daily Maintenance Checklist
    20
- Lubrication
  21
  - Greasing the Machine
    21
- Engine Maintenance
  22
  - Servicing the Engine Oil
    22
  - Changing the Engine Oil
    23
  - Servicing the Air Cleaner
    23
  - Replacing the Spark Plug
    24
- Fuel System Maintenance
  24
  - Cleaning the Fuel Filter
    24
- Electrical System Maintenance
  25
  - Servicing the Interlock Switch
    25
- Brake Maintenance
  25
  - Adjusting the Service/Parking Brake
    25
- Belt Maintenance
  27
  - Adjusting the Belts
    27
  - Replacing the Differential Belt
    29
- Controls System Maintenance
  30
  - Adjusting the Traction Control
    30
- Cutting Unit Maintenance
  30
Setting the Machine to Match Turf Conditions
34
Servicing the Bedbar
35
Backlapping the Reel
36
Storage
36
The Toro Total Coverage Guarantee
40

Toro Greensmaster 1610 Operator's Manual (40 pages)

Brand: Toro | Category: Lawn Mower | Size: 1 MB

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Maintenance and Storage
  5
- Toro Mower Safety
  5
- Model 04038
  6
- Model 04039
  6
- Safety and Instructional Decals
  7
Setup
9
Product Overview
13
- Controls
  13
- Specifications
  14
- Attachments/Accessories
  15
Operation
15
- Think Safety First
  15
- Checking the Engine Oil Level
  15
- Filling the Fuel Tank
  15
- Breaking in the Machine
  17
- Checking the Interlock Switch Operation
  17
- Starting and Stopping the Engine
  17
- Using the Transport Wheels
  17
- Transporting the Machine
  18
- Loading the Machine
  18
- Preparing to Mow
  19
- Mowing
  19
- Operating Tips
  19
Maintenance
20
- Recommended Maintenance Schedule(S)
  20
  - Daily Maintenance Checklist
    21
- Lubrication
  22
  - Greasing the Machine
    22
- Engine Maintenance
  23
  - Servicing the Engine Oil
    23
  - Servicing the Air Cleaner
    24
  - Replacing the Spark Plug
    25
- Fuel System Maintenance
  25
  - Cleaning the Fuel Filter
    25
- Electrical System Maintenance
  26
  - Servicing the Interlock Switch
    26
- Brake Maintenance
  26
  - Adjusting the Service/Parking Brake
    26
- Belt Maintenance
  28
  - Adjusting the Belts
    28
  - Replacing the Differential Belt
    30
- Controls System Maintenance
  31
  - Adjusting the Traction Control
    31
- Cutting Unit Maintenance
  31
Bedbar Identification
34
- Adjusting the Grass Shield Height
  34
- Adjusting the Cut-Off Bar
  34
Setting the Machine to Match Turf Conditions
35
Servicing the Bedbar
36
Backlapping the Reel
37
Storage
37

Toro Greensmaster 1610 Operator's Manual (40 pages)

Brand: Toro | Category: Lawn Mower | Size: 2 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  5
- For Model 04038
  6
- For Model 04039
  6
- Safety and Instructional Decals
  7
Setup
9
Product Overview
13
- Controls
  13
- Specifications
  14
- Attachments/Accessories
  15
Operation
15
- Think Safety First
  15
- Checking the Engine Oil Level
  15
- Filling the Fuel Tank
  15
- Break-In Period
  16
- Checking the Interlock Switch Operation
  16
- Starting and Stopping the Engine
  16
- Driving the Machine in Transport
  17
- Preparing to Mow
  17
- Mowing
  17
- Operating Tips
  17
Maintenance
19
- Recommended Maintenance Schedule(S)
  19
  - Daily Maintenance Checklist
    20
- Lubrication
  21
  - Greasing the Machine
    21
- Engine Maintenance
  22
  - Servicing the Engine Oil
    22
  - Servicing the Air Cleaner
    23
  - Replacing the Spark Plug
    23
- Fuel System Maintenance
  24
  - Cleaning the Fuel Filter
    24
- Electrical System Maintenance
  25
  - Servicing the Interlock Switch
    25
- Brake Maintenance
  25
  - Adjusting the Service/Parking Brake
    25
- Belt Maintenance
  27
  - Adjusting the Belts
    27
  - Replacing the Differential Belt
    29
- Controls System Maintenance
  30
  - Adjusting the Traction Control
    30
- Cutting Unit Maintenance
  30
Setting the Machine to Match Turf Conditions
34
Servicing the Bedbar
35
Backlapping the Reel
36
Storage
36
The Toro Total Coverage Guarantee
40

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