Toro greensmaster 1610 Operator's Manual
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Toro greensmaster 1610 Operator's Manual

Toro greensmaster 1610 Operator's Manual

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Original Instructions (EN)
Greensmaster
Mower
Model No. 04038—Serial No. 313000601 and Up
Model No. 04039—Serial No. 313000601 and Up
Form No. 3378-438 Rev A
®
1010 and 1610
*3378-438* A

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  • Page 1 Form No. 3378-438 Rev A Greensmaster ® 1010 and 1610 Mower Model No. 04038—Serial No. 313000601 and Up Model No. 04039—Serial No. 313000601 and Up *3378-438* A Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Backlapping the Reel..........36 Introduction ..............2 Storage ................36 Safety ................4 Safe Operating Practices........... 4 Toro Mower Safety ..........5 For Model 04038............. 6 For Model 04039............. 6 Safety and Instructional Decals ......... 7 Setup ................9 1 Installing and Adjusting the Handle ......9 2 Installing the Kickstand (For GR1610) ....10...

  • Page 4: Safety

    Safety • Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved Safe Operating Practices by the manufacturer. • Check that operator's presence controls, safety switches The following instructions are from the CEN standard EN and shields are attached and functioning properly.

  • Page 5: Toro Mower Safety

    Use care when checking the reel. Wear gloves and use caution when servicing them. • To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a • Keep hands and feet away from moving parts. If possible, tachometer.

  • Page 6: For Model 04038

    For Model 04038 Sound Power Level This unit has a guaranteed sound power level of 92 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 84 dBA, which includes an Uncertainty Value (K) of 1 dBA.

  • Page 7: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120–2769 1. Toxic gas inhalation 4. Warning—disconnect the hazard—do not operate spark plug wire and read indoors.
  • Page 8 115-1720 1. Forward 3. Neutral 2. Drive wheel 120-2727 1. Brake—to engage, pull the 2. Parking brake—to lock, lever toward the handle; pull the lever toward the to disengage, release the handle, press the button lever. in and release the lever against the locking button;...

  • Page 9: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand. Spring Wheel shaft, right Install the transport wheel shafts. Wheel shaft, left Transport wheels (optional) Install the transport wheels (optional).

  • Page 10: Installing The Kickstand (For Gr1610)

    Adjusting the Handle 4. Squeeze the handle ends inward and install them on the mounting pins (Figure 3). 1. Remove the hairpin cotters from the ring pins on each side of the mower (Figure 2). 2. While supporting the handle, remove the ring pins from each side and raise or lower the handle to the desired operating position (Figure 2).

  • Page 11: Installing The Transport Wheel Shafts

    Figure 6 Figure 7 1. Kick stand 3. Spring stud 1. Right wheel shaft 2. Spring bracket 4. Spring 4. Torque the shaft to 688 to 101 N-m (5 to 75 ft-lb). 3. Mount the kick stand to each side of the frame with 5.

  • Page 12: Adjusting The Cutting Unit

    Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure 9). G017591 Figure 8 1. Locking clip 3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft.

  • Page 13: Product Overview

    Product Overview Controls G016976 Figure 11 Parking Brake G017592 The parking brake (Figure 12) is located at the base of the Figure 10 service brake. Fully engage the service brake and push the parking brake knob to allow the service brake to rest on the 1.

  • Page 14: Specifications

    Reel Drive Lever Recoil Starter The reel drive lever (Figure 13) is located on the right front Pull the recoil starter handle (Figure 15) to start the engine. corner of the machine. The lever has two positions: Engage and Disengage. Move the lever forward to engage the reel or rearward to disengage the reel.

  • Page 15: Attachments/Accessories

    Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Think Safety First Please carefully read all of the safety instructions and decals in the safety section.

  • Page 16: Break-In Period

    Break-in Period the gasoline to expand. Do not fill the fuel tank completely full. Refer to the Engine Manual supplied with the machine for oil 3. Install fuel tank cap and wipe up any spilled gasoline. change and maintenance procedures recommended during the break-in period.

  • Page 17: Driving The Machine In Transport

    Starting the Engine 6. Return the traction control lever to the Disengage position, the throttle to the Slow position, and stop Note: Ensure that the spark plug wire is installed on the the engine. spark plug. 1. Ensure that the traction and reel drive levers are in the Preparing to Mow Disengaged position.
  • Page 18 Mowing Techniques • Mow a green in a straight back and forth direction, across the green. • Avoid circular mowing or turning the mower on a green because scuffing may occur. Turn the mower off of the green by raising the cutting reel (pushing the handle down) and turning on the traction drum.

  • Page 19: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 20 hours • Clean the fuel filter and cup. •...

  • Page 20: Daily Maintenance Checklist

    Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level.

  • Page 21: Lubrication

    Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the mower using a No. 2 multipurpose lithium base grease. A hand operated grease gun is recommended for best results. G016981 The grease fitting locations are as follows: Figure 19 •...

  • Page 22: Engine Maintenance

    Engine Maintenance Servicing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Before each use or daily—Check the engine oil level. Every 50 hours—Change the engine oil. (More frequently in dusty or dirty conditions) The crankcase must be filled with approximately 21 fluid ounces of proper viscosity oil before staring.

  • Page 23: Servicing The Air Cleaner

    5. Install the drain plug and refill the crankcase with the proper oil; refer to Checking the Engine Oil Level (page 15). Servicing the Air Cleaner Service Interval: Every 50 hours—Clean and oil the air cleaner foam element. (More often in dirty or dusty conditions) Every 100 hours—Replace the paper air filter element.

  • Page 24: Fuel System Maintenance

    Fuel System 2. Clean around the spark plug and remove it from the cylinder head. Maintenance Important: Replace a cracked, fouled, or dirty spark plug. Do not sand blast, scrape, or clean electrodes because engine damage could result Cleaning the Fuel Filter from grit entering the cylinder.

  • Page 25: Electrical System Maintenance

    Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If the service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment adjustment is required. or replacement. 1. Engage the service brake, push in on the parking brake 1.
  • Page 26 Figure 33 1. Service/Parking brake 2. Front jam nut Figure 31 cable 1. Rear pressure on service brake lever 5. Close the cover and secure the retainer. 3. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 32). G016991 Figure 32 1.

  • Page 27: Belt Maintenance

    Belt Maintenance 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap allows visual Adjusting the Belts alignment of the bolts to the threaded inserts. 6.
  • Page 28 5. While maintaining a slight gap between the cover seal 2. Loosen the retainer securing the V-belt cover and pivot and the side plate, install each mounting bolt until the the cover open (Figure 39). threads engage in the insert. The gap allows visual alignment of the bolts to the threaded inserts.

  • Page 29: Replacing The Differential Belt

    8. To push or pull the machine easier without starting 8. Remove the 2 bolts and locknuts securing the right rear the engine, adjust the belt guide (Figure 40, inset) as bearing housing to the side plate (Figure 41). follows: 9.

  • Page 30: Controls System Maintenance

    Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, preferably If the traction control does not engage or it slips during a precision steel work plate. operation, an adjustment is required.

  • Page 31: Adjusting The Bedknife To The Reel

    1. Position the machine on a flat, level work surface. the cutting unit to achieve the sharp edges needed for precision cutting; refer to the Toro Reel Sharpening 2. Ensure that the reel contact is removed by turning the Manual.

  • Page 32: Adjusting The Grass Shield Height

    Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures the height-of-cut is identical at both ends of the bedknife. 7. Tighten nuts to lock the adjustment. Important: To avoid scalping on undulating turf, ensure that the roller supports are positioned rearward (the roller closer to the reel).

  • Page 33: Adjusting The Cut-Off Bar

    Bedbar Identification Loosen the bolts and nuts securing each end of the shield to the sideplate and adjust the shield to the To determine if the bedbar is standard or aggressive, check correct height. the left bedbar mounting ears. If the mounting ears are 3.

  • Page 34: Setting The Machine To Match Turf Conditions

    Mower Aggressiveness Comments 112-9281-01 Standard Greensmaster 1010 Less 112-9279-03 Aggressive Greensmaster 1010 More Standard 112-9280-01 Standard Greensmaster 1610 Less 110-9278-03 Aggressive Greensmaster 1610 More Standard Bedknives: Standard and Optional Part Number Description Mower Height of Cut Range Comments 93-4262 Microcut Greensmaster 1010 1.57-3.1 mm (0.062 -0.125...

  • Page 35: Servicing The Bedbar

    2.5 inches Aluminum Greensmaster 1010 24 inches Wide for Edge Support 52-3590 Swaged Roller Greensmaster 1010 2.5 inches Aluminum 93-9039 Narrow Wiehle Greensmaster 1610 2.5 inches Aluminum Standard 95-0930 Full Roller Least Penetration Greensmaster 1610 2.5 inches Steel Clip Kit Part Number...

  • Page 36: Storage

    Note: Do not store stabilizer/conditioned 3. Backlap according to the procedure in the Toro gasoline over 90 days. Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT.
  • Page 37 Notes:...
  • Page 38 Notes:...
  • Page 39 Notes:...

  • Page 40: The Toro Total Coverage Guarantee

    Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

0403804039Greensmaster 1010

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