Sym Joyride 200 EFi Manuals

Sym Joyride 200 EFi Manuals

Manuals and User Guides for Sym Joyride 200 EFi. We have 2 Sym Joyride 200 EFi manuals available for free PDF download: Service Manual, User Manual

Sym Joyride 200 EFi Service Manual

Sym Joyride 200 EFi Service Manual (275 pages)

Brand: Sym | Category: Scooter | Size: 25.02 MB

Table of Contents

1. General Information

6
- Table of Contents
  6
- General Safety
  7
- Service Precautions
  8
- Specifications
  10
- Torque Values
  14
- Cables and Harness Routing
  16
- Troubleshooting-Carburetor Model
  17
- Troubleshooting-Efi Model
  21
- Lubrication Points
  25
2. Maintenance Information

26
- Periodical Maintenance Schedule
  27
  - Maintenance Information
    27
- Fuel Lines
  28
- Throttle Operation
  28
- Air Cleaner
  29
- Spark Plug
  29
- Valve Clearance
  30
- Ignition System
  31
- Cylinder Compression Pressure
  32
- Drive Belt
  32
- Brake Fluid
  33
- Brake Hose
  33
- Brake System (Front/Rear Disk Brake)
  33
- Filling out Brake Fluid
  33
- Add Brake Fluid
  34
- Air Bleed Operation
  34
- Brake Lining
  34
- Brake Light Switch
  35
- Clutch Weight
  35
- Headlight Beam Distance
  35
- Front / Rear Cushion
  36
- Nut, Bolts Tightness
  36
- Side Stand
  36
- Wheel / Tire
  37
3. Lubrication System

38
- Lubrication System
  38
- Precautions in Operation
  39
- Troubleshooting
  39
- Engine Oil
  40
- Engine Oil Strainer Clean
  40
- Oil Pump Disassembly
  41
- Oil Pump Removal
  41
- Oil Pump Inspection
  42
- Oil Pump Reassembly
  42
- Oil Pump Installation
  43
- Gear Oil
  44
4. Fuel System

46
- Fuel System
  47
- Precautions in Operation
  47
- Trouble Diagnosis
  48
- Air Cut-Off Valve
  49
- Auto By-Starter
  50
- Carburetor Removal
  51
- Vacuum Chamber
  51
- Float Chamber
  53
- Installation of Carburetor
  54
- Adjustment of Pilot Screw
  55
- Fuel Tank
  56
- Air Cleaner
  57
5. Fuel Injection System

58
- Fuel Injection System
  58
- Efi System Introduction
  59
- Efi System Components
  60
- Efi System Location
  61
- Efi System Component Description
  62
  - Fuel Pump
    63
  - Ignition Coil
    63
  - Ect Sensor
    64
- Efi System Circuit
  65
- Precautions in Operation
  66
- Troubleshooting
  67
- Procedure
  68
- Fuel Lines
  72
- Ignition System
  73
- Crankshaft Position Sensor
  74
- Engine Temperature Sensor / T-Map Sensor
  75
- Air By-Pass Valve
  76
- Fuel Injector
  76
- Fuel Pump
  76
- Fuel Unit
  77
- Fuel Tank
  80
  - Fuel Tank Removal
    80
- Air Cleaner
  81
- Efi Troubleshooting & Solution
  82
- Replacement Procedure
  83
6. Engine Removal

114
- Engine Removal-Carburetor Model
  115
- Engine Removal-Efi Model
  119
- Engine Hanger
  124
- Engine Hanger Rubber Bush
  125
- Engine Installation
  126
- Engine Removal
  126
7. Cylinder Head / Valve

128
- Cylinder Head / Valve
  128
- Precautions in Operation
  129
  - Cylinder Head/Valve
    129
- Cylinder Head Removal
  131
- Cylinder Head Disassembly
  133
  - Inspection
    134
- Valve Seat Inspection
  136
- Cylinder Head Reassembly
  138
- Cylinder Head Installation
  139
8. Cylinder / Piston

142
- Cylinder / Piston
  142
- Precautions in Operation
  143
- Troubleshooting
  143
- Cylinder Removal
  144
- Piston Removal
  145
  - Piston Ring Installation
    147
    
    Piston Installation
    148
    
    Cylinder Installation
    148
9. V-Belt Drive System

150
- V-Belt Drive System
  150
- Precautions in Operation
  151
- Troubleshooting
  151
  - Left Crankcase Cover
    152
- Drive Belt
  154
  - Drive Face
    155
  - Clutch Outer / Driven Pulley
    159
10. Final Drive Mechanism

164
- Final Drive Mechanism
  164
- Precautions in Operation
  165
- Troubleshooting
  165
- Final Drive Mechanism Inspection
  166
- Bearing Replacement
  167
- Final Drive Mechanism Reassembly
  169
11. AC. Generator / Start Clutch

172
- Precautions in Operation
  173
- AC. Generator Removal
  174
- Flywheel Removal
  174
- Right Crankcase Cover Removal
  174
- Start Clutch
  175
- AC. Generator Installation
  178
- Flywheel Installation
  178
- Right Crankcase Cover Installation
  178
12. Crankshaft / Crankcase

180
- Crankshaft / Crankcase
  180
- Troubleshooting
  181
  - Service Data
    181
- Crankcase Disassembly
  182
- Crankshaft Inspection
  184
  - Crankcase Assembly
    185
13. Cooling System

188
- Cooling System
  188
- General Information
  189
  - Technical Specification
    189
- Troubleshooting
  190
- Coolant Change
  191
- System Test
  191
- Radiator
  192
- Water Pump
  193
- Temperature Sensor
  197
  - Body Cover
    197
- Thermostat
  198
14. Body Cover

200
- Body Cover
  200
- Maintenance
  201
- Steering Handle Cover
  202
- Front Cover
  203
- Wind Screen
  203
- Meter Cover
  204
- Front under Spoiler
  205
- Side Cover
  205
- Luggage Box
  206
- Rear Carrier
  206
- Body Covers / Rear Fender
  207
- Center Cover
  207
- Floor Panel
  208
- Under Cover
  208
- Front Fender
  209
- Inner Cover
  209
- Rear Fender
  209
15. Brake System

210
- Rear Brake System Diagram
  211
- Maintenance Description
  212
- Troubleshooting
  213
- Hydraulic Disc Brake
  214
- Air Bleed
  215
- Brake Caliper
  215
- Brake Disk Inspection
  216
- Brake Master Cylinder
  216
  - Master Cylinder Inspection
    217
15. Brake System Notes

220
- Steering / Front Wheel / Front Cushion
  220
- Precautions in Operation
  221
- Troubleshooting
  221
  - Steering Handlebar
    222
- Front Wheel
  225
  - Front Cushion
    229
  - Front Fork / Steering Stem
    230
17. Muffler / Rear Wheel / Rear Cushion

232
- Muffler / Rear Wheel / Rear Cushion
  232
- Precautions in Operation
  233
- Troubleshooting
  233
  - Muffler
    234
  - Rear Wheel
    234
- Rear Cushion
  236
Homepage 18. Electrical System

238
- Electrical System
  238
- Battery
  239
- Charging System
  239
- Ignition System
  239
  - Voltage Inspection
    241
- Precautions in Operation
  239
- Starting System
  247
  - Starter Motor Removal
    248
  - Starter Motor Installation
    248
- Meter
  249
- Light / Bulb
  250
- Switch / Horn
  255
- Fuel Unit
  257
- Thermo Switch
  258
- Thermo Guage
  259
  - Special Tools List
    260
    
    19. Special Tools
    261
    
    Crank Case / Transmission Oil Seal Driver
    264
    
    AC.G. Flywheel Puller
    268
  - Valve Cotter Remover / Install Driver
    268
  - Crank Case Bush Puller
    270
  - Wiring Diagram
    272
- Thermo Unit
  259

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Sym Joyride 200 EFi User Manual

Sym Joyride 200 EFi User Manual (29 pages)

Brand: Sym | Category: Scooter | Size: 1.31 MB

Table of Contents

Safety Information
1
1 Contents

3
- Table of Contents
  3
2 Control Location

5
3 Before Riding

6
4 Safe Riding

6
5 Driving

7
6 Use Genuine Spare Parts

7
7 Use of each Component

8
- Gauges
  8
- Operation of Ignition Switch
  10
- Use of Buttons
  10
- Safety Helmet Hook
  12
- Saddle Lock
  12
- Storage Box
  12
- Enging Control Switch
  12
- Fuel Tank Cap
  13
- Brake
  13
8 Important Points and Cautions for Starting Engine

14
9 The Best Way to Drive off

15
- The Control of Throttle Valve Handle
  15
- Parking Method
  15
10 Inspection and Maintenance before Riding

16
11 When There Is an Abnormal Condition or a Trouble

26
- Diagnosis When Engine Does Not Start
  26
12 Electrical Ignition System

27
13 Suggestions on Engine Fuel

27
14 Transmission Oil

27
15 Cautions for Riding Scooter

27
16 Periodical Maintenance Schedule

28
17 Specification

29

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