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Ricoh B220 Manuals
Manuals and User Guides for Ricoh B220. We have
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Ricoh B220 manual available for free PDF download: Service Manual
Ricoh B220 Service Manual (781 pages)
GESTETNER, LANIER, SAVIN
Brand:
Ricoh
| Category:
All in One Printer
| Size: 47.81 MB
Table of Contents
Table of Contents
13
Service Manual
1
Symbols and Abbreviations
12
Installation
25
Installation
27
Environment
29
Installation Requirements
29
Machine Level
29
Power Requirements
30
Space Requirements
30
Copier (B156/B220)
31
Power Sockets for Peripherals
31
Installation Flow Chart
32
Accessory Check
33
Installation Procedure
34
Accessory Check
41
Installation Procedure
41
Paper Tray Unit (B456)
41
Accessory Check
45
Installation Procedure
45
Lct (B457)
45
Accessory Check
49
Auto Reverse Document Feeder (B810)
49
Installation Procedure
49
Accessory Check
52
Interchange Unit (B481)
52
Installation Procedure
53
Accessory Check
54
Bin Tray Unit (B480)
54
Installation Procedure
55
Accessory Check
58
Installation Procedure
58
Shift Tray (B510)
58
Accessory Check
61
By-Pass Feed Unit (B490)
61
Installation Procedure
61
Accessory Check
63
Duplex Unit (B509)
63
Installation Procedure
64
Accessory Check
66
Bridge Unit (B482)
66
Installation Procedure
66
1000-Sheet Finisher (B408)
70
Accessory Check
70
Installation Procedure
71
500-Sheet Finisher (B458)
74
Accessory Check
74
Installation Procedure
75
Platen Cover Installation
77
Postscript 3 (B769)
78
Printer Options
78
File Format Converter (B609)
79
Ieee1394 Interface (B581)
80
SP Mode Settings for IEEE 1394
81
UP Mode Settings for IEEE 1394
81
Ieee 1284 (B679)
82
Installation Procedure
82
Ieee802.11B (G813)
83
UP Mode Settings for Wireless LAN
85
SP Mode Settings for IEEE 802.11B Wireless LAN
86
Bluetooth (B736)
87
Checking the Connections
87
Accessory Check
88
Data Overwrite Security Unit (B735)
88
Seal Check and Removal
89
Installation Procedure
91
Key Counter Installation
92
Anti-Condensation Heater
94
Tray Heater
96
Tray Heater (Optional Paper Tray Unit)
98
Tray Heater (Optional Lct)
100
Preventive Maintenance
103
Main Unit
105
Overview
105
Waste Toner Bottles
106
Pm Table
107
Optional Unit Pm Table
110
Replacement and Adjustment
111
Special Tools
113
Filters
113
Scanner Unit
114
Aps Sensors
114
Exposure Glass
114
Lens Block Assembly
115
Exposure Lamp Stabilizer
117
Scanner Lamp
117
Front Scanner Wire
120
Scanner I/O Board
120
Scanner Motor
120
Rear Scanner Wire
123
Laser Unit
125
Caution Decal Location
125
Laser Unit
126
Adjusting for Image Skew
128
D-Phase Adjustment
129
Laser Beam Pitch Adjustment
130
Polygonal Mirror Motor and Lsd
131
Development Unit
132
Photoconductor Unit (Pcu)
133
Pcu Assembly
133
Waste Toner Bottles
136
Charge Corona Unit, Grid, Wire, and Cleaner
137
Charge Corona Wire Cleaner Motor
139
Image Transfer Belt Cleaning Unit
139
Opc Belt Cleaning Unit
139
Paper Transfer Unit
140
Transfer Roller
140
Vertical Transport Unit
140
Fusing/Paper Exit
141
Fusing Unit
141
Oil Supply Unit
141
Cleaning Roller and Fusing Sponge Roller
142
Oil Supply Pad
142
Oiling Roller and Oil Supply Roller
143
Fusing Lamps
144
When Installing the Fusing Lamps
144
Fusing Inner Unit
145
Pressure Roller Thermofuse
145
Fusing Belt Unit and Pressure Roller Unit
146
Hot Roller Strippers
146
Pressure Roller, Pressure Roller Gear, and Cleaning Roller
147
Pressure Roller Thermistor
148
Oil Absorbers
149
Fusing Entrance and Transfer Belt Sensors
150
Paper Exit/Overflow Sensors
151
Paper Feed and Transport
153
Feed Roller and Friction Pad
153
Registration Sensor
154
Paper Feed Sensor 1
157
Paper Near-End Sensors
157
Paper Feed Sensor 2
158
Paper End Sensor 1
159
Paper End Sensor 2
159
Electrical Components
160
Exhaust Fan and I/O Board
160
Bicu Board and Controller Board
161
Hdd
162
High Voltage Supply Board
163
Power Supply Unit
164
Drive Units
165
C, y and M Development Units
165
Development Clutches
165
K Development Units
165
Development Motors
166
Main Motor
166
Fusing Unit Motor
167
Pcu Gear Box
167
Paper Feed Clutch 1
168
Paper Feed Motor
168
Paper Feed Clutch 2
169
Registration Clutch
169
Oil Pump
170
Copy Adjustment
171
Printing
171
Registration - Leading Edge/Side-To-Side
171
Blank Margin
172
Main Scan Magnification
172
Scanner Leading Edge and Side-To-Side Registration
173
Scanner Sub-Scan Magnification
173
Scanning
173
Main Scan Dot Position Correction
174
Ardf Image Adjustment
175
ARDF Side-To-Side and Leading Edge Registration
175
ARDF Skew Adjustment
176
Color Adjustment
177
Auto Color Calibration (Acc)
177
Copy Mode
178
Printer Gamma Correction
178
Printer Mode
182
Scanner White Level Adjustment
184
White Level Adjustment
184
White Level Check
184
Touch Screen Calibration
187
Checking the Breaker Switch
188
Breaker
188
Troubleshooting
189
Service Call
191
Service Call Conditions
191
Sc Table
192
Overview
211
Self-Diagnostic Mode
211
Detailed Self-Diagnostics
212
Gavd Test
212
Image Test Mode
212
Ipu Test
212
Overview
212
SP4-907-1: VPU Test Pattern: R
212
SP4-907-2: VPU Test Pattern: G
212
SP4-907-3: VPU Test Pattern: B
212
Vpu Test
212
Electrical Component Defects
213
Sensors
213
Blown Fuse Conditions
215
Switches
215
Check Points for Image Problems at Regular Intervals
216
Skewed Images
217
Skewed, Trapezoid, and Parallelogram Images
217
Trapezoid Images
217
Parallelogram Images
218
Checking the Image with the Trimming Pattern
219
Correcting the Images
220
Flowchart
220
Action
221
Paper Feed
222
Service Tables
227
Service Program Mode
229
Quitting the SP Mode
229
Service Program Mode Operation
229
Starting the SP Mode
229
Copy Window for Test Printing
230
SP Mode Touch Screen
230
Working on SP Mode Menus
231
Service Mode Lock/Unlock
232
Sp Mode Table
233
SP1-XXX: (Feed)
233
SP2-XXX: (Drum)
237
SP3-XXX: (Process)
245
SP4-XXX: (Scanner)
248
SP5-XXX: (Mode)
256
SP6-XXX: (Peripherals)
281
SP7-XXX: (Data Log)
284
SP8-XXX: Data Log2
294
Test Pattern Printing (Sp5-955-1)
328
Input Check
329
Main Machine Input Check (SP5-803)
329
Table 2: By-Pass Tray Paper Size
332
Table 3: Optional Paper Tray Unit Paper Size
332
Table 4: Optional Paper Tray Unit Paper Near End
332
ARDF Input Check (SP6-007)
333
Finisher Input Check (SP6-117)
334
Main Machine Output Check (SP5-804)
335
Output Check
335
ARDF Output Check (SP6-008)
338
Finisher Output Check (SP6-118)
338
Details on the most Recent Jams
339
Original Jam History Display
339
Smc Data Lists (Sp5-990)
339
Total Count
339
Copy Jam History Display
340
Details on the most Recent Jams
340
Total Count
340
Memory All Clear (Sp5-801)
341
Using an SD Card
341
Without Using a Flash Memory Card
342
Printer Service Mode
343
Service Mode Table
343
Service Table Key
343
Sp Modes Related to the Printer Controller
345
Scanner Service Mode
346
Scanner Program Mode Table
346
SP1-XXX (System and Others)
346
SP2-XXX (Scanning-Image Quality)
346
Aps Output Display (Sp4-301)
347
Program Download
348
Firmware
348
Nvram Data Upload/Download
350
Uploading NVRAM Data (SP5-824)
350
Downloading NVRAM Data (SP5-825)
351
Software Reset
352
System Settings and Copy Setting Reset
352
System Setting Reset
352
Copier Setting Reset
353
User Tools
354
Copier/Document Server Features
354
How to Enter User Tools
354
Inquiry
354
Printer, Facsimile, Scanner Settings
354
System Settings
354
UP Mode Initial Screen: User Tools/Counter Display
354
Counter
355
Dip Switches
355
Sd Card Application Move
356
Overview
356
Move Exec
357
Undo Exec
357
Using the Debug Log
358
Switching on and Setting up Save Debug Log
358
Retrieving the Debug Log from the Hdd
361
Recording Errors Manually
362
New Debug Log Codes
363
SP5857-015 Copy SD Card-To-SD Card: any Desired Key
363
SP5857-016 Create a File on HDD to Store a Log
363
SP5857-017 Create a File on SD Card to Store a Log
363
Detailed Descriptions
365
Detailed Section Descriptions
367
Mechanical Components
367
Overview
367
Paper Path
368
Drive Components
369
Layout
369
Drive Power Path
370
Electrical Components
371
Scanner Unit
371
Image Transfer
372
Paper Path
373
Development Units
374
Boards
375
Block Diagram
376
Board Structure
376
Controller
378
Copy Process
380
Overview
382
Process Control
382
Process Control Steps
382
Six Steps
382
When Is Process Control Done
382
Supplementary Information on Process Control
383
Overview
385
Scanning
385
ARDF Mode
386
Book Mode
386
Scanner Drive
386
Original Size Detection
387
Image Processing
389
Overview
389
A/D Conversion
390
Sbu Block Diagram
390
Signal Processing
390
White Level Correction
390
Black Level Correction
391
Scan Line Correction
392
Shading Correction
392
Acs (Auto Color Selection)
394
Image Separation
394
Color Conversion
395
Error Diffusion
398
Charge Corona Unit
400
Bottle Detection
402
Opc Belt Drive
402
Waste Toner Collection
403
Belt Mark Detection
404
Image Transfer Belt Unit
404
Image Transfer Belt Cleaning Unit
406
Contact Mechanism
407
Laser Exposure
409
Ld Unit
410
Polygon Mirror Motor Unit
410
Synchronization Detector
410
Front Door
411
Ld Safety Switch
411
Operation Panel Display and Switch Mechanism
412
Distinguishing the Development Unit with the One for the B051 Series
414
Memory Chip
414
Replacing Units
414
Toner Supply Mechanism
415
Rollers and Agitators
416
Toner End Detection
417
Toner Near-End Detection
417
Toner End Recovery
418
Development Unit Contact Mechanism
420
Reverse Rotation
421
Doctor Roller
422
Power Source
422
Drive
424
Friction Pad
424
Transport Speed
424
Paper Lift
425
Paper Size Detection
426
Paper Transfer and Separation
427
Contact/Separation Mechanism
428
Discharge Plate
429
Temperature/Humidity Control
429
Roller Cleaning
430
Image Fusing and Paper Exit
431
Fusing Belt
433
Fusing Unit Components
433
Heating Roller Lamp and Pressure Roller Lamp
433
Fusing Bias
434
Fusing Unit Scs
434
Oil Supply
435
Oil Supply
436
Oil End Detection and Recovery
437
Temperature Control
438
Energy Saver Modes
439
Overview
439
Panel off Mode
440
Low Power Mode
441
Auto off Mode
442
Drive
443
Paper Exit
443
Paper Jam Detection
443
Paper Overflow Detection
443
Pcl5C Driver
444
Print Data Processing
444
Rpcs Driver
444
BG/UCR (Black Generation/Under Color Removal)
445
CMS (Color Management System)
445
Gamma Correction
445
Gray Correction
445
Ps3 Driver
445
Dither Processing and ROP/RIP
446
Toner Limitation
446
File Format Converter (Mlb)
447
Auto Erase Memory
448
Data Overwrite Security Unit (B735)
448
Overwrite Timing
448
Types of Data Overwritten and Not Overwritten
448
Specifications
449
General Specifications (Main Unit)
451
System Components
453
Optional Equipment
456
Sheet Finisher
460
1000-Sheet Finisher B408
463
1 Replacement and Adjustment
465
Main Pcb
465
Stapler Unit
466
Motors
467
Shift Motor
467
Stapler Motor
467
Lower Transport Motor
468
Upper Transport Motor and Exit Motor
468
Motors and Sensors
469
Preparation
469
Stack Height Sensor
470
Stapler Tray Paper Sensor
470
Lower Tray Lift Motor
471
Stack Feed-Out Motor
471
2 Troubleshooting
472
Jam Detection
472
3 Service Tables
473
Dip Switch Settings
473
4 Detailed Descriptions
474
General Layout
474
Electrical Component Layout
475
Electrical Component Description
477
Drive Layout
479
Junction Gates
480
Sort/Stack Mode
480
Staple Mode
480
Upper Tray Mode
480
Upper Tray
481
Lower Tray Up/Down Mechanisms
482
Paper Shift Mechanism
483
Jogger Unit Paper Positioning Mechanism
484
Exit Guide Plate
485
Stapler Mechanism
486
Stapler Unit Movement Mechanism
487
Paper Feed-Out Mechanism
488
Paper Tray Unit
489
Paper Tray Unit B456
491
1 Replacement and Adjustment
493
Rear Cover
493
Paper Feed Clutches
493
Lift Motors
494
Paper Feed Motor
494
Controller Board
494
Paper Feed Unit
495
Pickup, Feed, and Separation Rollers
496
Upper Limit, Paper End, and Relay Sensors
496
2 Detailed Descriptions
497
Mechanical Component Layout
497
Electrical Component Layout
498
Paper Feed
499
Drive Path
499
Paper Feed Mechanism
499
Paper Size Detection
500
Reverse Roller and Pick-Up Roller Release
501
Paper Lift
502
Paper Height and End Detection
503
Paper Height Detection
503
Paper End and Bottom Plate
504
Large Capacity Tray
505
Large Capacity Tray B457
507
1 Replacement and Adjustment
509
Large Capacity Tray B457
509
Tray
509
Sensors
510
Left Fence HP Sensor/Paper End Sensor 2
510
Paper Height Sensors of Paper Storage Side
510
Changing the Tray Size
511
Tray Lift Motor
511
Main Board
512
Tray Motor
512
Paper Feed Clutch
513
Stack Transport Clutch
513
Paper Feed Unit
514
Pickup, Feed, and Separation Rollers
515
Upper Limit, Paper End 1, and Relay Sensors
515
2 Detailed Descriptions
516
Mechanical Component Layout
516
Electrical Component Layout
517
Electrical Component Descriptions
518
Paper Feed
519
Separation Roller and Pickup Roller Release
520
Tray Lift
521
Paper Amount Detection
522
Paper End Detection of Paper Feed Side
523
Paper Stack Transport
524
500-Sheet Finisher B458
527
1 Replacement and Adjustment
529
Exterior
529
Front Cover
530
Entrance Upper Guide/Paper Exit Unit
532
Entrance Lower Guide
533
Paper Exit Unit Gear/Paddle Roller Solenoid
533
Stapler Unit
534
Jogger Tray Unit
534
Paper Exit Sensor Feeler
535
Main Motor
535
Jogger Motor
536
Control Board
536
Output Tray Unit
537
2 Detailed Descriptions
538
Overall Machine Information
538
Component Layout
538
Mechanical Component Layout
538
Drive Layout
539
Electrical Component Layout
540
Electrical Component Descriptions
541
Detailed Section Descriptions
542
Output Tray Mechanism
542
Stack Height Detection
542
Output Tray Up/Down Mechanism
543
Paper Feed
544
Straight Feed out Mode
544
Shift Sorting Mode
545
Stapling Mode
547
Error Detection
548
Jam Conditions
548
Bin Tray Unit
549
1-Bin Tray Unit B480
551
1 Replacement and Adjustment
553
Paper Sensor Removal
553
2 Detailed Description
554
Mechanical Component Layout
554
Electrical Component Layout
555
Electrical Component Description
555
Basic Operation
556
Interchange Unit
557
Interchange Unit B481
559
1 Replacement and Adjustment
561
Exit Sensor Replacement
561
2 Detailed Description
562
Mechanical Component Layout
562
Electrical Component and Drive Layout
563
Junction Gate Mechanism
564
To the 1-Bin Tray
564
To the Duplex Unit
564
To the Exit Tray or Bridge Unit (for the Upper Tray on Top of the Bridge Unit, or the Finisher)
564
Bridge Unit
565
Bridge Unit B482
567
1 Replacement and Adjustment
569
Bridge Unit Drive Motor Replacement
569
Tray Exit Sensor Replacement
570
Relay Sensor Replacement
570
2 Detailed Descriptions
571
Mechanical Component Layout
571
Drive Layout
572
Electrical Component Layout
573
Electrical Component Description
574
Junction Gate Mechanism
575
By-Pass Tray Unit
577
By-Pass Tray Unit B490
579
1 Replacement and Adjustment
581
Pickup/Feed Roller
581
Paper Feed Clutch
582
Reverse Roller
582
Paper Size Sensor Board
583
2 Detailed Descriptions
584
Mechanical Component Layout
584
Paper Feed
585
Drive
585
Power Source
585
Rollers
585
Paper End Detection
586
Paper Feed Mechanism
586
Pickup Roller Mechanism
586
Paper Size Detection
587
Duplex Unit
589
Duplex Unit B509
591
1 Replacement and Adjustment
593
Exterior Cover
593
Entrance/Exit Sensors
593
Inverter Motor
594
Controller Board
594
Transport Motor
594
2 Detailed Descriptions
595
Overview
595
Electrical Component Layout
596
Drive Layout
597
Duplex Paper Feed Order
598
Longer than A4/Lt Lef
598
Up to A4/Lt Lef
599
Reverse Mechanism
600
Shift Tray Unit
601
Shift Tray Unit B510
603
1 Replacement and Adjustment
605
Tray Cover Replacement
605
Tray Cover Attachment
605
Tray Cover Removal
605
Tray Motor and Half Turn Sensor Replacement
606
Replacing the Half Turn Sensor
606
Replacing the Tray Motor
606
2 Detailed Descriptions
607
Component Layout
607
Basic Operation
608
Primary Mechanisms
609
Tray Shift
609
Half Turn Detection
610
Fax Option Type
611
Fax Option B750
613
Installation
615
Fax Unit (B750)
615
Accessory Check
615
Installation Procedure
616
Fax Unit Options
621
Accessory Check
621
G3 Interface Unit
621
Installation Procedure
622
Expansion Memory
629
Handset
630
Replacement and Adjustment
631
Notes for Fcu Board Replacement
631
Troubleshooting
632
Error Codes
632
Ip-Fax Troubleshooting Procedures
644
Fax Sc Codes
647
Overview
647
Sc1201
647
Fax Sc Code Table
648
Service Tables
649
Service Program Mode
649
Entering and Exiting SP Mode
649
Service Program Mode Operation
649
SP Mode Button Summary
650
Selecting the Program Number
651
Switching between SP Mode and Copy Mode for Test Printing
651
Service Program Mode Tables
652
Bit Switches
658
System Switches
658
I-Fax Switches
668
Printer Switches
674
Communication Switches
680
G3 Switches
688
G3-2/3 Switches
695
G4 Internal Switches
701
G4 Parameter Switches
701
Ip Fax Switches
701
Ncu Parameters
707
Dedicated Transmission Parameters
716
Programming Procedure
716
Parameters
717
Service Ram Addresses
720
Detailed Section Descriptions
729
Overview
729
Boards
730
Fcu
730
Mbu
731
Sg3 Board
732
Video Data Path
733
Transmission
733
Adjustments
734
Immediate Transmission
734
JBIG Transmission
734
Memory Transmission and Parallel Memory Transmission
734
Reception
735
Fax Communication Features
736
Document Server
737
Internet Mail Communication
738
Mail Transmission
738
Mail Reception
739
Handling Mail Reception Errors
741
Secure Internet Reception
741
Transfer Request
742
E-Mail Options (Sub TX Mode)
743
How the Subject Differs According to Mail Type
743
Subject and Level of Importance
743
Subjects Displayed on the PC
743
E-Mail Messages
744
Message Disposition Notification (MDN)
745
Handling Reports
746
Ip-Fax
747
Packet Format
747
What Is IP-FAX
747
Specifications
748
General Specifications
748
Capabilities of Programmable Items
749
Ifax Specifications
750
Ip-Fax Specifications
751
Machine Configuration
752
Auto Reverse Document Feeder
753
Auto Reverse Document Feeder B810
755
1 Replacement and Adjustment
757
Df Exit Table and Covers
757
Original Feed Unit
758
Left Cover
758
Pick-Up Roller
759
Feed Belt
759
Separation Roller
760
Original Set/Original Reverse Sensors
760
Original Size Sensors, Trailing Edge Sensor
761
Original Feed Drive
762
DF Feed Clutch
762
DF Feed Motor
762
Pick-Up Solenoid
762
Transport Motor
762
Registration Sensor
763
Stamp Solenoid and Original Exit Sensor
764
2 Detailed Descriptions
765
Mechanical Component Layout
765
Electrical Component Layout
766
Electrical Component Description
767
Drive Layout
768
Original Size Detection
769
Mixed Original Size Mode
772
Pick-Up and Separation
773
Original Transport and Exit
774
Single-Sided Originals
774
Double-Sided Originals
775
Original Trailing Edge Sensor
776
Stamp
777
Timing Chart
778
Condition of Jam Detection
779
Overall Electrical Circuit
780
3 Service Tables
781
Dip Switches
781
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