Omron Regular Payload Series Mobile Robot Manuals

Manuals and User Guides for Omron Regular Payload Series Mobile Robot. We have 1 Omron Regular Payload Series Mobile Robot manual available for free PDF download: Hardware Installation Manual

Omron Regular Payload Series Hardware Installation Manual (72 pages)

Brand: Omron | Category: Robotics | Size: 13 MB

Table of Contents
3
Revision History Table
8
Product Dscription
9
Product Description
9
How Can I Get Help
9
Table 1: Manual Title & Description
9
Safety Information
10
Overview
10
Warning and Caution Symbols
10
Safety Precautions
10
Table 2: Warning and Caution Symbols
10
Validation and Liability
11
Limitations on Liability
11
General Safety Warning
11
Risk Assessment
12
Emergency Stop
12
Movement Without Drive Power
12
Figure 1: References of Joints by Mode
13
Labels
14
Figure 2: Reference of Brake Solenoid by Joints
14
Table 3: Denotation of Labels
15
Figure 3: Locations of Labels
15
Transportation and Storage
16
System Hardware
17
Overview
17
System Overview
17
Figure 4: System Overview
17
Robot Arm
18
Figure 5: Dimension of TM5-700 / TM5M-700
18
Figure 6: Dimension of TM5-900 / TM5M-900
19
Figure 7: Dimension of TM5X-700
20
Figure 8: Dimension of TM5X-900
21
Figure 9: Assembly of TM5-700 / TM5M-700
22
Figure 10: Assembly of TM5-900 / TM5M-900
23
Figure 11: Assembly of TM5X-700
24
Figure 12: Assembly of TM5X-900
25
Figure 13: Side View of TM5-700 / TM5M-700 /TM5X-700 Movement Range Diagram
26
Figure 14: Pictorial View of TM5-700 / TM5M-700 /TM5X-700 Movement Range Diagram
27
Figure 15: Top View of TM5-700 / TM5M-700 /TM5X-700 Movement Range
27
Figure 16: Side View of TM5-900 / TM5M-900 /TM5X-900 Movement Range Diagram
28
Figure 17: Pictorial Views of TM5-900 / TM5M-900 /TM5X-900 Movement Range
28
Figure 18: Top View of TM5-900 / TM5M-900 /TM5X-900 Movement Range
29
Figure 19: Robot Hazard Zone Diagram and Operator Position Diagram of TM5-700 / TM5M-700 /TM5X-700
30
Figure 20: Robot Hazard Zone Diagram and Operator Position Diagram of TM5-900 / TM5M-900 /TM5X-900
31
Figure 21: Relationship between Payload and the Center of Gravity Offset in TM5-700 / TM5M-700
32
Figure 22: Relationship between Payload and the Center of Gravity Offset in TM5-900 / TM5M-900
32
Table 4: Rated Torque and Limit for Repeated Peak Torque of Regular Payload Robot Series
33
Figure 23: Bottom View of Robot Base
34
Robot End Module
35
Figure 24: References of TM5-700/ TM5M-700/ TM5-900 / TM5M-900 End Module Components
35
Tm5X-700
36
Figure 25: References of TM5X-700 / TM5X-900 End Module Components
36
Figure 26: References of End Flange Surface
37
Control Box
38
Figure 27: the Exterior and Diagram of the Control Box
38
Table 5: Robot Stick Basic Functions
39
Figure 28: Robot Stick
39
Operating Position of TM Robot with AGV/AIV
40
Table 6: Robot Stick Advanced Functions
40
Figure 29: Top View of TM Robot Placed on the AGV/AIV
40
Working Distance and Field of View of TM Robot's EIH Camera
41
Table 7: the Relation between the Working Distance and the Field of View
41
Figure 30: Working Distance and Field of View of TM Robot's EIH Camera
41
Electrical Interface
42
Overview
42
Electrical Warnings and Cautions
42
Control Box
42
Figure 31: Control Box I/O Configuration (1/2)
42
Safety Connector
43
Figure 32: Control Box I/O Configuration (2/2)
43
Figure 33: Safety Connector
43
Figure 34: the Wiring Diagram Example of Switch Type Safety Device
44
Power Connector
45
Figure 35: the Wiring Diagram Example of PNP Output Type Safety Device
45
Digital In/Out
46
Figure 36: Power Connector
46
Figure 37: Digital Input
46
Figure 38: Set to Sink Input Type
47
Figure 39: Set to Source Input Type
48
Figure 40: Digital Output
48
Figure 41: Set to Sink Output Type
49
Analog in
50
Figure 42: Set to Source Output Type
50
Analog out
51
System Remote Power ON/OFF
51
Figure 43: Analog in
51
Figure 44: Analog out
51
Ethercat: for Ethercat Slave I/O Expansion
52
USB Port
52
Tool End I/O Interface
52
I/O Terminals
52
Figure 45: System Remote Power ON/OFF
52
Table 8: 8-Pin Digital I/O Connectors of Cable
53
Table 9: 8-Pin Digital I/O Connector of Robot
53
Connecting Tool End Digital Output
54
Table 10: 5-Pin Analog I/O Connector of Cable
54
Table 11: 5-Pin Analog I/O Connector of Robot
54
Figure 46: Connecting Tool End Digital Output
54
Connecting Tool End Digital Input
55
Connecting Tool End Analog Input
55
Figure 47: Connecting Tool End Digital Input
55
Figure 48: Connecting Tool End Analog Input
55
Control Box Interfaces
56
Figure 49: Front View of the Control Box
56
Figure 50: Interfaces of the TM5-700 / TM5X-700 / TM5-900 / TM5X-900 Series
56
Figure 51: Interfaces of the TM5M-700 / TM5MX-700 / TM5M-900 / TM5MX-900 Series
57
Figure 52: Interfaces of the TM5M-700 SEMI / TM5M-900 SEMI Series
57
Control Box Power Interface and Robot Interface
58
Control Box Power Interface
58
Figure 53: Control Box Power Interfaces
58
Robot Interface
59
Table 12: TM5-700 / TM5-900 / TM5X-700 /TM5X-900 Electrical Specifications
59
Table 13: TM5M-700/ TM5M-900 Series Electrical Specifications
59
Figure 54: Robot Interface
59
Control Box EMO (Emergency Off) Interface
60
Figure 55: Control Box EMO (Emergency Off) Interface of the TM5M-700 SEMI / TM5M-900 SEMI Series
60
Unboxing & Installation
61
Overview
61
Inspecting the Equipment
61
Before Unpacking
61
Upon Unpacking
61
Unboxing
62
Carton Types
62
Contents of each Carton
62
Figure 56: Robot Arm Carton
62
Figure 57: Control Box Carton
62
Table 14: the Robot Arm Carton Contents
63
Installing Your Robot
65
Remove the Control Box
65
Table 15: the Control Box Carton Contents
65
Figure 58: Moving the Control Box (1/2)
66
Figure 59: Moving the Control Box (2/2)
66
Verification before Removal of the Robot Arm
67
Removal of the Robot Arm and Tightening
67
Figure 60: Moving the Robot Arm (1/2)
67
Figure 61: Moving the Robot Arm (2/2)
68
Connect the Robot and the Control Box
69
Figure 62: Connecting the Robot and the Control Box
69
Maintenance and Repair
70
Table 16: Summary of the Preventive Maintenance Procedures and Guidelines
70
Appendix A. Technical Specifications
71
Table 17: Technical Specifications
71

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